High-temperature vulcanized silicone rubber (HTV-SiR) insulators degrade outdoors due to their biodegradable nature. To enhance their performance, various fillers are added. This study prepared four HTV-SiR composites using micro/nano-sized silicon dioxide (SiO2) and micro alumina tri-hydrate (ATH) fillers. The samples were tested for 5000 h in a chamber subjected to electrical and environmental stresses. Post-ageing, the integrity of the composites was assessed through different diagnostic measurements. Results showed tensile strength reductions under positive DC voltage of 32.3, 25.32, 23.56 and 20.12% for samples H1, H2, H3 and H4, respectively. Sample H4 exhibited the lowest leakage currents, with values of 5.05 and 5.78 μA for negative and positive DC voltages, respectively. Sample H4 was hydrophobic attaining HC2 class, while sample H1 was the least hydrophobic, showing HC4 and HC5 classes under positive and negative DC voltages. Thermogravimetric analysis showed H4 had the least yield loss, decreasing from 50.1% to 49.2 and 48.9% under positive and negative DC voltages, respectively. FTIR spectroscopy revealed that H4 maintained the highest integrity in its siloxane backbone (Si–O–Si) connections, with peak reductions of 28% under positive DC stress and 10.1% under negative DC stress. SEM inspection reveals that H1 and H2 have significantly degraded, including white powder, cracks, fissures and a blocky structure. After 5000 h of exposure to electrical and environmental stresses, co-filled sample H4 demonstrated superior anti-ageing performance compared to the other composites. This study underscores the importance of filler selection in enhancing the durability and performance of HTV-SiR insulators in outdoor applications.