To address the corrosion of mild steel in aggressive mine water environments, nickel-chromium-iron (Hastelloy® G30), copper-nickel-tin (ToughMet® 3), and cobalt-chromium-tungsten (Stellite® 6B) alloys were evaluated for their corrosion resistance. The study examined their behaviour in synthetic mine water at pH levels 6, 3 and 1 using potentiodynamic polarisation, alongside microstructural, hardness, and X-ray diffraction (XRD) analyses. Hastelloy® G30 had equiaxed γ grains with Cr3C2 precipitates, ToughMet® 3 displayed large, irregular grains, and Stellite® 6B showed γ grains with Cr3C2 at boundaries and twinning. Hastelloy® G30 and Stellite® 6B demonstrated active-passive transitions with localized corrosion, while ToughMet® 3 showed pseudo-passivation with severe pitting across all pH levels. Hastelloy® G30 achieved the lowest corrosion rates at pH 6 (0.63 ± 0.01 µm·y–1) and pH 3 (0.74 ± 0.05 µm·y–1) but performed poorly at pH 1 (7.75 ± 0.64 µm·y–1), with a hardness of 180 ± 10 HV2. Stellite® 6B had low corrosion rates at pH 3 (1.32 ± 0.34 µm·y–1) and pH 1 (5.61 ± 1.13 µm·y–1), with a hardness of 368 ± 13 HV2. ToughMet® 3 showed high corrosion rates, particularly at pH 1 (118.78 ± 8.00 µm·y–1). Stellite® 6B is the most promising alternative for harsh mining environments, offering optimal hardness and corrosion resistance.
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