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A method for obtaining the preventive maintenance interval in the absence of failure time data 在没有故障时间数据的情况下获得预防性维修间隔的方法
IF 2.5 3区 工程技术 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2022-07-02 DOI: 10.17531/ein.2022.3.17
Antonio Sánchez-Herguedas, Angel Mena-Nieto, Francisco Rodrigo-Muñoz
One of the ways to reduce greenhouse gas emissions and other polluting gases caused by ships is to improve their maintenance operations through their life cycle. The maintenance manager usually does not modify the preventive intervals that the equipment manufacturer has designed to reduce the failure. Conditions of use and maintenance often change from design conditions. In these cases, continuing using the manufacturer's preventive intervals can lead to non-optimal management situations. This article proposes a new method to calculate the preventive interval when the hours of failure of the assets are unavailable. Two scenarios were created to test the effectiveness and usefulness of this new method, one without the failure hours and the other with the failure hours corresponding to a bypass valve installed in the engine of a maritime transport surveillance vessel. In an easy and fast way, the proposed method allows the maintenance manager to calculate the preventive interval of equipment that does not have installed an instrument for measuring operating hours installed.
减少船舶造成的温室气体和其他污染气体排放的方法之一是在其生命周期内改善其维护操作。维护经理通常不修改设备制造商为减少故障而设计的预防间隔。使用和维护条件经常与设计条件不同。在这些情况下,继续使用制造商的预防间隔可能会导致非最佳管理情况。本文提出了一种在资产不可用时计算预防间隔时间的新方法。为了测试该方法的有效性和实用性,创建了两个场景,一个是没有故障小时,另一个是安装在海上运输监视船发动机上的旁通阀的故障小时。在一个简单和快速的方式,所提出的方法允许维护经理计算设备的预防间隔,没有安装测量仪器安装工作时间。
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引用次数: 4
Evaluation of light commercial vehicles operation process in a transport company using the regression modelling method 运用回归建模方法对某运输公司轻型商用车作业过程进行评价
IF 2.5 3区 工程技术 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2022-06-23 DOI: 10.17531/ein.2022.3.13
P. Owczarek, M. Brzezinski, J. Zelkowski
This paper presents an analysis of the results of daily observations from the execution of transport orders by three types of vehicles over a period of 2 years. The purpose of the research was to evaluate the operation process and determine the influence of important technical and operational variables on the economic efficiency of the operation process. A set of 7 quantitative variables, previously not considered in the evaluation of the commercial vehicle operation process, was subjected to statistical data analysis. An indicator analysis and evaluation of the intensity of use of the following types of vehicles was conducted: Renault Master, Fiat Ducato and Citroen Jumper. Based on the results of the research, the vehicle with the highest efficiency was determined and possible assumptions of the strategy applied in the company were indicated. The analysis and evaluation of vehicle efficiency gave rise to the identification of independent variables determining the company's income. Using the indicator method and the multivariate regression model, transport companies can evaluate the efficiency of transport tasks undertaken.
本文对三种车辆在2年期间执行运输订单的日常观察结果进行了分析。研究的目的是对操作过程进行评价,确定重要的技术和操作变量对操作过程经济效率的影响。一组7个定量变量,以前没有考虑在商用车运营过程的评价,进行统计数据分析。对雷诺Master、菲亚特Ducato、雪铁龙Jumper等车型的使用强度进行了指标分析和评价。根据研究结果,确定了效率最高的车辆,并指出了该策略在公司中应用的可能假设。通过对车辆效率的分析和评价,确定了决定公司收入的自变量。利用指标法和多元回归模型,运输企业可以对所承担的运输任务的效率进行评价。
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引用次数: 1
The application of a molecular sieve for drying the insulation system of a power transformer in terms of improving its perational reliability 介绍了分子筛在电力变压器绝缘系统干燥中的应用,提高了变压器绝缘系统的运行可靠性
IF 2.5 3区 工程技术 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2022-06-23 DOI: 10.17531/ein.2022.3.11
Mateusz K. Cybulski, P. Przybylek
The first research objective was the assessment of the selectivity of water and hydrogenadsorption by the 3A molecular sieve (MS) in the terms of the safety of using the DGA(Dissolved Gas Analysis) method as a diagnostic technique. The second objective was todemonstrate the efficiency of drying the insulation system consisting of cellulose insulation impregnated with various insulating liquids in terms of improving safety and extending the service life of power transformers. In order to achieve the assumed objectives, measurement systems were prepared and material tests were carried out, based mainly on chromatographic analyzes and measurements of water content using the Karl Fischer titration method. On the basis of the obtained test results and the conducted physical analyzes, the selectivity of MS sorption was shown and it was explained that the facilitator of the adsorption of water molecules is their polar nature related to their large dipole moment. The high efficiency of drying cellulose insulation impregnated with various insulating liquids using MS was also demonstrated.
第一个研究目的是评估3A分子筛(MS)对水和氢吸附的选择性,以及使用DGA(溶解气体分析)方法作为诊断技术的安全性。第二个目标是证明在提高安全性和延长电力变压器使用寿命方面,由纤维素绝缘浸渍各种绝缘液体组成的绝缘系统的干燥效率。为了实现假设的目标,制备了测量系统并进行了材料测试,主要基于色谱分析和使用卡尔费歇尔滴定法测量含水量。根据所获得的测试结果和所进行的物理分析,表明了质谱吸附的选择性,并解释了水分子吸附的促进剂是其大偶极矩的极性性质。用质谱法对浸渍各种绝缘液体的纤维素绝缘材料进行干燥,具有较高的干燥效率。
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引用次数: 4
Roller damage detection method based on the measurement of transverse vibrations of the conveyor belt 基于测量输送带横向振动的托辊损伤检测方法
IF 2.5 3区 工程技术 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2022-06-23 DOI: 10.17531/ein.2022.3.12
Piotr Bortnowski, R. Król, Maksymilian Ozdoba
The article presents the detection of damage to rollers based on the transverse vibration signal measured on the conveyor belt. A solution was proposed for a wireless measuring device that moves with the conveyor belt along of the route, which records the signal of transverse vibrations of the belt. In the first place, the research was conducted in laboratory conditions, where a roller with prepared damage was used. Subsequently, the process of validating the adopted test procedure under real conditions was performed. The approach allowed to verify the correctness of the adopted technical assumptions of the measuring device and to assess the reliability of the acquired test results. In addition, an LSTM neural network algorithm was proposed to automate the process of detecting anomalies of the recorded diagnostic signal based on designated time series. The adopted detection algorithm has proven itself in both laboratory and in-situ tests.
本文提出了一种基于输送带横向振动信号的托辊损伤检测方法。提出了一种无线测量装置的解决方案,该装置随输送带沿路线移动,记录输送带横向振动的信号。首先,研究是在实验室条件下进行的,在实验室条件下,使用了预制损伤的辊子。随后,在实际条件下对所采用的测试方法进行了验证。该方法允许验证测量装置所采用的技术假设的正确性,并评估所获得的测试结果的可靠性。此外,提出了一种LSTM神经网络算法,实现了基于指定时间序列的诊断信号异常自动检测过程。所采用的检测算法在实验室和现场测试中都得到了验证。
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引用次数: 7
Vibration analysis during AZ31 magnesium alloy milling with the use of different toolholder types AZ31镁合金铣削过程中不同刀架类型的振动分析
IF 2.5 3区 工程技术 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2022-06-14 DOI: 10.17531/ein.2022.3.10
J. Korpysa, I. Zagórski
Machining vibrations are an important issue as they occur in all types of machining processes. Due to its negative impact on machining results, this phenomenon is undesirable, and so there have been continuous efforts to find solutions that will minimise it, and thus improve the stability and safety of the machining process. The paper attempts to determine the impact of toolholder type and cutting condition on the vibrations generated while milling an AZ31 magnesium alloy. The tests were performed using the three most common types of toolholders: ER, Shrink Fit and hydraulic. The vibration displacement and acceleration signals were analysed based on parameters such as Peak-to-Peak, Peak, and Root Mean Square. Composite Multiscale Entropy was also applied to check the stability of cutting processes and define the level of signal irregularity. To determine the frequencies of vibrations and to detect chatter vibrations Fast Fourier Transform was performed. This provides information on the stability and enables vibrations to be minimized by avoiding unfavourable cutting conditions.
加工振动是一个重要的问题,因为它们发生在所有类型的加工过程中。由于其对加工结果的负面影响,这种现象是不可取的,因此一直在努力寻找将其最小化的解决方案,从而提高加工过程的稳定性和安全性。本文试图确定刀柄类型和切削条件对AZ31镁合金铣削振动的影响。测试使用了三种最常见的刀架:ER、Shrink Fit和液压刀架。基于峰值、峰值和均方根等参数对振动位移和加速度信号进行分析。复合多尺度熵还用于检测切割过程的稳定性和确定信号的不规则程度。为了确定振动频率和检测颤振,进行了快速傅立叶变换。这提供了关于稳定性的信息,并通过避免不利的切割条件将振动降至最低。
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引用次数: 0
A fault location strategy based on information fusion and CODAS algorithm under epistemic uncertainty 认知不确定性下基于信息融合和CODAS算法的故障定位策略
IF 2.5 3区 工程技术 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2022-06-14 DOI: 10.17531/ein.2022.3.9
R. Duan, Li Chen, Jiejun He, Shujuan Huang
Application of new technology in modern systems not only substantially improves the performance, but also presents a severe challenge to fault location of these systems. This paper presents a new fault location strategy for maintenance personnel to recover them based on information fusion and improved CODAS algorithm. Firstly, a fault tree is adopted to develop the failure model of a complex system, and failure probability of components is determined by expert evaluations to handle the uncertainty problem. Moreover, a fault tree is converted into an evidence network to obtain importance degrees, which are used to construct a diagnostic decision table together with the risk priority number. Additionally, these results are updated to optimize the maintenance process using sensor information. A novel dynamic location strategy is designed based on interval CODAS algorithm and optimal fault location strategy can be obtained. Finally, a real system is analyzed to demonstrate the feasibility of the proposed maintenance strategy.
新技术在现代系统中的应用不仅大大提高了系统的性能,而且对系统的故障定位提出了严峻的挑战。提出了一种基于信息融合和改进CODAS算法的维修人员故障定位策略。首先,采用故障树建立复杂系统的故障模型,通过专家评估确定部件的失效概率,处理不确定性问题;将故障树转化为证据网络,得到重要度,并与风险优先级数一起构建诊断决策表。此外,使用传感器信息更新这些结果以优化维护过程。基于区间CODAS算法设计了一种新的动态定位策略,得到了最优故障定位策略。最后,通过对一个实际系统的分析,验证了所提维护策略的可行性。
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引用次数: 0
Experimental and finite element analysis of PPF controller effectiveness in composite beam vibration suppression PPF控制器抑制组合梁振动效果的实验与有限元分析
IF 2.5 3区 工程技术 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2022-06-14 DOI: 10.17531/ein.2022.3.8
A. Mitura, Jarosław Gawryluk
In this paper the problem of vibration reduction is considered. Generally, mechanical vibrations occurring during the operation of a system are undesirable and may have a negative effect on its reliability. A finite element model of a single active blade is developed using the Abaqus software. This structure consists of a multi-layer glass-epoxy composite beam with an embedded macro fiber composite (MFC) piezoelectric actuator. For vibration control the use of a positive position feedback (PPF) controller is proposed. To include the PPF controller in the Abaqus software, a special subroutine is created. The developed control algorithm code makes it possible to solve an additional differential equation by the fourth order RungeKutta method. A numerical dynamic analysis is performed by the implicit procedure. The beam responses with and without controller activation are compared. The control subsystem model also includes the hysteresis phenomenon of the piezoelectric actuator. Numerical findings regarding the PPF controller’s effectiveness are verified experimentally.
本文研究了减震问题。通常,在系统运行过程中发生的机械振动是不希望发生的,并且可能对其可靠性产生负面影响。利用Abaqus软件建立了单个主动叶片的有限元模型。该结构由多层玻璃-环氧复合材料梁和嵌入宏纤维复合材料(MFC)压电驱动器组成。提出了采用位置正反馈(PPF)控制振动的方法。为了在Abaqus软件中包含PPF控制器,创建了一个特殊的子程序。所开发的控制算法代码使得用四阶龙格库塔法求解附加微分方程成为可能。采用隐式程序进行了数值动力学分析。比较了控制器激活和未激活时的梁响应。控制子系统模型还考虑了压电驱动器的滞后现象。通过实验验证了PPF控制器的有效性。
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引用次数: 0
Mission reliability–centered maintenance approach based on quality stochastic flow network for multistate manufacturing systems 基于质量随机流网络的多状态制造系统任务可靠性中心维修方法
IF 2.5 3区 工程技术 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2022-06-09 DOI: 10.17531/ein.2022.3.7
Xiuzhen Yang, Yihai He, Di Zhou, Xin Zheng
Previous studies of reliability centered maintenance (RCM) rarely consider the maintenance quality for the operation condition monitoring of manufacturing system. Therefore, a quality-oriented maintenance approach for the multistate manufacturing system with the aid of mission reliability is proposed. First, connotations of the mission reliability and maintenance quality of the multistate manufacturing system are expounded on the basis of the operational mechanism. Second, a quality stochastic flow network (QSFN) model of the multistate manufacturing system is established, and a novel mission reliability model is presented. Third, a quality-oriented mission reliability–centered maintenance framework for multistate manufacturing systems is proposed, and the optimal integrated maintenance strategy is obtained by minimizing the total cost. Finally, an industrial example of subway flow receiver is presented to verify the proposed method. Results show that the proposed method can simultaneously balance the maintenance cost and maintenance quality of the multistate manufacturing system.
以往以可靠性为中心的维修研究很少考虑制造系统运行状态监测的维修质量。为此,提出了一种基于任务可靠性的多状态制造系统质量维护方法。首先,在多状态制造系统运行机制的基础上,阐述了多状态制造系统任务可靠性和维修质量的内涵。其次,建立了多状态制造系统的质量随机流网络(QSFN)模型,提出了一种新的任务可靠性模型。第三,提出了面向质量、以任务可靠性为中心的多状态制造系统维修框架,并以总成本最小化为目标获得了最优的集成维修策略。最后,以地铁流接收机为例验证了该方法的有效性。结果表明,该方法能够同时平衡多状态制造系统的维修成本和维修质量。
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引用次数: 4
Design of a tribotechnical diagnostics model for determining the technical condition of an internal combustion engine during its life cycle 为确定内燃机在其生命周期内的技术状况,设计了一种摩擦技术诊断模型
IF 2.5 3区 工程技术 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2022-06-06 DOI: 10.17531/ein.2022.3.5
J. Furch, J. Jelínek
The paper proposes a model of tribotechnical diagnostics, which allows us to determinethe technical condition of an internal combustion engine within its life cycle and then take measures, including its decommissioning due to excessive wear of major components. The paper also focuses on tribodiagnostic methods that are suitable for assessing the technical condition of internal combustion engines used in various means of transport (automobiles, railway locomotives powered by internal combustion engines, aircraft powered by reciprocating internal combustion engines, special and garden equipment). An internal combustion engine from agricultural equipment was selected for the experiment and monitored throughout its life cycle. The paper describes in detail the appropriate methods used for the proposed tribotechnical diagnostics model, including the results from the measurements by these methods. The said methods were then evaluated and mutually compared. The following advanced instrumental analytical methods were used to evaluate the collected engine oil samples: atomic emission spectrometry (AES), ferrography, automatic laser counter and LNF particle classifier, FTIR infrared spectrometry. The result of the work (paper) is the design of a tribotechnical diagnostics model for determining the technical condition of aninternal combustion engine during its life cycle and the determination of limit values for assessing the technical condition of a Honda GCV 165 internal combustion engine. The results are based on individual measurements.
本文提出了一种摩擦技术诊断模型,该模型使我们能够确定内燃机在其生命周期内的技术状况,然后采取措施,包括因主要部件过度磨损而使其退役。本文还着重介绍了适用于各种交通工具(汽车、内燃机铁路机车、往复式内燃机飞机、特种设备和园林设备)内燃机技术状况评估的摩擦诊断方法。实验选用了一台农用设备的内燃机,并对其全寿命周期进行监测。本文详细描述了所提出的摩擦技术诊断模型的适当方法,包括这些方法测量的结果。然后对上述方法进行评估和相互比较。采用原子发射光谱法(AES)、铁谱法、自动激光计数器和LNF颗粒分级法、FTIR红外光谱法等先进的仪器分析方法对所收集的发动机油样品进行评价。本文的工作结果是设计了一个摩擦技术诊断模型,用于确定内燃机在其生命周期内的技术状况,并确定了评估本田GCV 165内燃机技术状况的极限值。这些结果是基于个人测量得出的。
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引用次数: 3
Estimation procedures for partially accelerated life test model based on unified hybrid censored sample from the Gompertz distribution 基于Gompertz分布的统一混合截尾样本的部分加速寿命试验模型估计方法
IF 2.5 3区 工程技术 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2022-06-01 DOI: 10.17531/ein.2022.3.4
H. Panahi, S. Lone
The accelerated life testing is the key methodology of evaluating productreliability rapidly. This paper presents statistical inference of Gompertzdistribution based on unified hybrid censored data under constant-stresspartially accelerated life test (CSPALT) model. We apply the stochasticexpectation-maximization algorithm to estimate the CSPALT parametersand to reduce computational complexity. It is shown that the maximumlikelihood estimates exist uniquely. Asymptotic confidence intervals andconfidence intervals using bootstrap-p and bootstrap-t methods are constructed. Moreover the maximum product of spacing (MPS) and maximum a posteriori (MAP) estimates of the model parameters and accelerated factor are discussed. The performances of the various estimators ofthe CSPALT parameters are compared through the simulation study. Insummary, the MAP estimates perform superior than MLEs (or MPSs) withrespect to the smallest MSE values.
加速寿命试验是快速评估产品可靠性的关键方法。在恒应力空间加速寿命试验(CSPALT)模型下,给出了基于统一混合截尾数据的Gompertzdistribution统计推断。我们采用随机期望最大化算法来估计CSPALT参数,以降低计算复杂度。证明了极大似然估计是唯一存在的。利用bootstrap-p和bootstrap-t方法构造了渐近置信区间和置信区间。讨论了模型参数和加速因子的最大间隔积(MPS)和最大后验估计(MAP)。通过仿真研究,比较了各种CSPALT参数估计器的性能。总之,相对于最小的MSE值,MAP估计的性能优于MSE(或mps)。
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引用次数: 12
期刊
Eksploatacja I Niezawodnosc-Maintenance and Reliability
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