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Research on data mapping and fusion method of ship production workshop based on digital twins 基于数字孪生的船舶生产车间数据映射与融合方法研究
Pub Date : 2024-03-15 DOI: 10.1177/00202940241236088
Lei Wang, Jianxun Chen, Yu Zhang, Yali Tian, Zhengyu Li, Chenghao Wang
Aiming at the problems existing in discrete manufacturing workshops of ships, such as the lack of real-time management and control ability of on-site production status, and the long time delay of real-time interaction and fusion between physical entities and virtual entities data, this paper proposes ship production workshop data mapping and fusion method based on digital twins. Taking a ship machining workshop as an application research example, the integrated business process and data mapping and fusion method of the machining workshop based on digital twins are studied. On this basis, the dynamic scheduling optimization algorithm of ship machining workshops based on digital twins is studied. The results show that the data mapping and fusion method in this study can significantly reduce the time delay of data interaction between the virtual and real objects. It can effectively improve the real-time and production flexibility of dynamic and complex tasks such as emergency insertion and task rework. The ability of real-time data interaction and synchronous real-time mapping between physical entities and virtual entities in dynamic scenes such as production line reconstruction and customized production is improved.
针对船舶离散制造车间存在的现场生产状态缺乏实时管控能力、物理实体与虚拟实体数据实时交互融合时延较长等问题,本文提出了基于数字孪生的船舶生产车间数据映射与融合方法。以船舶机加工车间为应用研究实例,研究了基于数字孪生的机加工车间集成业务流程和数据映射融合方法。在此基础上,研究了基于数字孪生的船舶加工车间动态调度优化算法。结果表明,本研究中的数据映射与融合方法可以显著减少虚拟对象与现实对象之间数据交互的时间延迟。它能有效提高紧急插入和任务返工等动态复杂任务的实时性和生产灵活性。提高了生产线重构、定制化生产等动态场景中物理实体与虚拟实体之间的实时数据交互和同步实时映射能力。
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引用次数: 0
Improved windowed phase difference method for frequency estimation of distorted power signals 用于失真电力信号频率估计的改进窗口相位差法
Pub Date : 2024-03-14 DOI: 10.1177/00202940241237135
Chengcheng Li, Yuan Wan, Pingheng Pan, Bian Hu, Junhao Zhang
Frequency is one of the most significant indicators of power system, which needs accurate estimation to provide a reliable basis for monitoring, control, and protection. Owning to the efficiency, DFT is widely used in the frequency measurement of power systems. However, the inherent defects, that is, the spectral leakage and picket fence effect, decrease the accuracy of DFT. One of the variants, named the windowed phase difference method (WPD), addresses the problem using the phase variation of two windowed sequences in the frequency domain and achieves accurate frequency estimation. Suffering from the ignored negative component and contamination of noise, there are still undesired errors in WPD-based frequency estimation. To reduce the influence of the undesired errors, this paper first analyzes the systematic error of WPD introduced by spectrum leakage and proposes an improved WPD (IWPD) through systematic error compensation to achieve more accurate frequency estimations. Then, the windowing effect on IWPD-based frequency estimation of a noisy signal is studied by deducing the theoretical expression of frequency estimation variance. Finally, the proposed IWPD is validated by extensive computer simulations and practical experiments.
频率是电力系统最重要的指标之一,需要精确的估算才能为监测、控制和保护提供可靠的依据。由于效率高,DFT 被广泛应用于电力系统的频率测量。然而,频谱泄漏和篱笆效应等固有缺陷降低了 DFT 的精度。其中一种名为窗口相位差法(WPD)的变体利用两个窗口序列在频域中的相位变化来解决这一问题,并实现了精确的频率估计。由于忽略了负分量和噪声污染,基于 WPD 的频率估计仍存在不期望误差。为了减少非期望误差的影响,本文首先分析了频谱泄漏引入的 WPD 系统误差,并提出了一种通过系统误差补偿实现更精确频率估计的改进 WPD(IWPD)。然后,通过推导频率估计方差的理论表达式,研究了基于 IWPD 的噪声信号频率估计的窗口效应。最后,通过大量的计算机仿真和实际实验验证了所提出的 IWPD。
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引用次数: 0
Global optimization of mixed integer signomial fractional programing problems 混合整数符号分数程序问题的全局优化
Pub Date : 2024-03-11 DOI: 10.1177/00202940231217340
Jaleh Shirin Nejad, M. Saraj, Sara Shokrolahi Yancheshmeh, Fatemeh Kiany Harchegani
The main issue in the present article is to investigate how to solve a mixed integer fractional signomial geometric programing problem (MIFSGP). In the first step to achieving this idea, we must convert a fractional signomial programing problem into a non-fractional problem via a simple conversion technique. Then, a convex relaxation with a new modified piecewise linear approximation with integer break points as a pre-solve method is used to reach an integer global optimum solution. A few numerical examples are included to illustrate the advantages of the proposed method
本文的主要问题是研究如何解决混合整数分数符号几何程序问题(MIFSGP)。要实现这一想法,首先必须通过简单的转换技术将分数符号编程问题转换为非分数问题。然后,使用一种新的带整数断点的修正片断线性近似凸松弛作为预求解方法,以达到整数全局最优解。本文通过几个数值示例说明了所提方法的优势
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引用次数: 0
Gearbox fault diagnosis method based on improved semi-supervised MTDL and GAF 基于改进型半监督 MTDL 和 GAF 的齿轮箱故障诊断方法
Pub Date : 2024-02-29 DOI: 10.1177/00202940241230488
Peng Zhao, Xinyu Pang, Feng Li, Kaibo Lu, Shouxin Hu
Aiming at the problem that it takes a long time and high cost to obtain complete labeled data under intelligent fault diagnosis and unlabeled data is not used. This paper proposes an improved semi-supervised mean teacher deep learning (MTDL) and Gramian angle field (GAF) fusion diagnostic method. This method fully utilizes a small number of labeled samples and a large number of unlabeled samples to deeply mine invisible fault features and potential physical correlations. At the same time, it solves the problem of losing the inter-data correlation structure when one-dimensional time series signals are used as inputs for neural networks. The GAF-MTDL method uses consistency regularization and modifies the network structure in the mean teacher algorithm into a semi-supervised deep learning model enhanced by WideResNet. The experimental results show that the proposed GAF-MTDL method saves a lot of manual labeling costs, improves the recognition accuracy and generalization ability, and can achieve excellent prediction accuracy with very little labeled data. In the end, the accuracy of planetary gear fault identification reached 98.22% under the labeling rate of 20%, and the accuracy of fault identification reached 99.98% through the verification of the bearing data set of Case Western Reserve University. The value of this research is to bring an efficient and low-cost technology to the field of industrial intelligent fault diagnosis, which can significantly improve the accuracy of fault identification.
针对智能故障诊断中获取完整标注数据耗时长、成本高,而未标注数据无法使用的问题。本文提出了一种改进的半监督平均教师深度学习(MTDL)与格拉米安角场(GAF)融合诊断方法。该方法充分利用少量标注样本和大量未标注样本,深度挖掘不可见的故障特征和潜在的物理关联。同时,它解决了一维时间序列信号作为神经网络输入时数据间相关结构丢失的问题。GAF-MTDL 方法采用一致性正则化,将均值教师算法中的网络结构修改为由 WideResNet 增强的半监督深度学习模型。实验结果表明,所提出的 GAF-MTDL 方法节省了大量人工标注成本,提高了识别准确率和泛化能力,并能在极少标注数据的情况下实现出色的预测准确率。最终,在标注率为 20% 的情况下,行星齿轮故障识别准确率达到 98.22%,通过对凯斯西储大学轴承数据集的验证,故障识别准确率达到 99.98%。这项研究的价值在于为工业智能故障诊断领域带来了一种高效、低成本的技术,可显著提高故障识别的准确性。
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引用次数: 0
A fuzzy adaptive complementary filter for attitude estimation based on norm judgment 基于规范判断的姿态估计模糊自适应互补滤波器
Pub Date : 2024-02-29 DOI: 10.1177/00202940241227069
Pengcheng Jiang, Chang Liu, Hua Cong, Fuqiang Zhang
Unmanned aerial vehicle (UAV) has great application prospect because of its capability of three-dimensional space operation. The reliability of attitude and heading reference system (AHRS) for UAV attitude estimation is crucial for the application of UAV. When a UAV is subjected to unknown electromagnetic interference and force interference in flight, its attitude detection system can suffer from reduced accuracy or even failure. In this paper, a fuzzy adaptive complementary filter (CF) for attitude estimation based on norm judgment is proposed to solve the problem that the sensor is easily disturbed by the complex flight environment and the fixed filter parameters are difficult to obtain the UAV attitude accurately under different flight states. Firstly, the correction model of the gyroscope, which includes four filter parameters, namely accelerometer weight, magnetometer weight, proportional gain P and integral gain I, is established. Secondly, the influence of the four parameters on the estimation accuracy is analyzed. Finally, the adaptive adjustment rules are designed to adjust the filter parameters online and thus achieve the accurate and reliable measurement of UAV attitude. The feasibility of the proposed algorithm is verified through static, dynamic and interference experiments with the specially designed AHRS test platform. And the results show that the attitude estimation algorithm designed in this paper can ensure the high accuracy of the system in both steady state and high-speed rotation, shield the pitch and roll angles from the acceleration of motion, and keep the yaw angle from the external magnetic field.
无人驾驶飞行器(UAV)具有三维空间作业能力,应用前景广阔。用于无人飞行器姿态估计的姿态和航向参考系统(AHRS)的可靠性对无人飞行器的应用至关重要。当无人机在飞行过程中受到未知电磁干扰和力干扰时,其姿态检测系统会出现精度降低甚至失效的问题。本文提出了一种基于常模判断的模糊自适应姿态估计互补滤波器(CF),以解决传感器易受复杂飞行环境干扰、固定滤波器参数难以准确获取不同飞行状态下无人机姿态的问题。首先,建立了陀螺仪的修正模型,包括加速度计权重、磁力计权重、比例增益 P 和积分增益 I 四个滤波参数。其次,分析了四个参数对估计精度的影响。最后,设计了自适应调整规则来在线调整滤波器参数,从而实现无人机姿态的准确可靠测量。利用专门设计的 AHRS 测试平台,通过静态、动态和干扰实验验证了所提算法的可行性。结果表明,本文设计的姿态估计算法能够保证系统在稳态和高速旋转时都具有较高的精度,能够屏蔽运动加速度对俯仰角和滚转角的影响,并使偏航角不受外部磁场的影响。
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引用次数: 0
The nonlinear model reference adaptive impedance control for underwater manipulator operation objects in bilateral teleoperation system 双边远程操纵系统中水下机械手操作对象的非线性模型参考自适应阻抗控制
Pub Date : 2024-02-29 DOI: 10.1177/00202940231223104
Jianjun Zhang, Hang Li, Zhiqiang Liu, Zhonghua Wu, Jinxian Yang
The bilateral teleoperation system is susceptible to model parameter uncertainty and unknown disturbances in both the master and slave manipulators, resulting in instability and inaccuracies in the force and position tracking performance. To address these issues, a novel nonlinear model reference adaptive impedance controller has been designed to achieve coordinated force and position synchronization of dual manipulators. The adaptive control laws, based on sliding mode functions, have been designed to compensate for the uncertainty of the manipulator model. Furthermore, an adaptive estimation law has been employed to appraise the unknown upper bound of external disturbances. This ensures that the closed-loop model parameters of the dual manipulator converge to the reference impedance model respectively. Simultaneously, it enables the position error between the reference model response and the end-effector task space position to asymptotically converge to zero. To verify the effectiveness of the proposed controller, simulations have been conducted on the MATLAB platform and experiments on a single degree of freedom teleoperation system have been performed. The results demonstrate that the controller exhibits strong robustness and has the capability of force-position tracking ability.
双边远程操纵系统容易受到主从机械手模型参数不确定性和未知干扰的影响,导致力和位置跟踪性能不稳定和不准确。为了解决这些问题,我们设计了一种新型非线性模型参考自适应阻抗控制器,以实现双机械手的协调力和位置同步。基于滑模函数设计的自适应控制法则可补偿机械手模型的不确定性。此外,还采用了自适应估算法则来评估外部干扰的未知上限。这确保了双机械手的闭环模型参数分别收敛到参考阻抗模型。同时,它还能使参考模型响应与末端执行器任务空间位置之间的位置误差逐渐趋近于零。为了验证所提控制器的有效性,我们在 MATLAB 平台上进行了仿真,并在单自由度远程操纵系统上进行了实验。结果表明,该控制器具有很强的鲁棒性和力位置跟踪能力。
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引用次数: 0
Improved model-free synergetic control of permanent magnet synchronous motor using unknown input observer 利用未知输入观测器改进永磁同步电机的无模型协同控制
Pub Date : 2024-02-27 DOI: 10.1177/00202940241229927
Xiaodong Wang, Changyin Wei, Yong Chen, Qiang Ma
Parametric uncertainties and inverter nonlinearity exist in the permanent magnet synchronous motor (PMSM) drive system, which may lead to performance degradation or failure of model-based control. This paper presents an enhanced model-free synergetic control method for PMSMs, addressing the limitations of relying on accurate motor models in existing speed control strategies. The proposed approach aims to achieve robust control performance in the presence of parameter perturbations without the need for an accurate motor model. Firstly, a new ultra-local model of the speed loop for the PMSM is established based on a newly developed ultra-local theory. Subsequently, a model-free synergetic controller is designed using the principles of synergetic control theory. To address the issue of output chattering in the sliding mode observer used to estimate the unknown part of the ultra-local model, a synergetic observer method is proposed. Simulation results are presented and compared with those obtained using a proportional-integral (PI) controller and a conventional model-free sliding mode controller. The results demonstrate that the model-free synergetic controller exhibits robust performance and provides accurate estimation of the unknown part without output chattering.
永磁同步电机(PMSM)驱动系统中存在参数不确定性和逆变器非线性,这可能导致基于模型的控制性能下降或失效。本文提出了一种针对 PMSM 的增强型无模型协同控制方法,解决了现有速度控制策略中依赖精确电机模型的局限性。所提出的方法旨在无需精确的电机模型即可在存在参数扰动的情况下实现稳健的控制性能。首先,基于新开发的超局部理论,建立了 PMSM 速度环的新超局部模型。随后,利用协同控制理论的原理设计了无模型协同控制器。为了解决用于估计超局部模型未知部分的滑模观测器中的输出颤振问题,提出了一种协同观测器方法。文中给出了仿真结果,并将其与使用比例积分(PI)控制器和传统无模型滑模控制器获得的结果进行了比较。结果表明,无模型协同控制器性能稳健,能准确估计未知部分,且无输出抖动。
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引用次数: 0
IoT-based health monitoring and fault detection of industrial AC induction motor for efficient predictive maintenance 基于物联网的工业交流感应电机健康监测和故障检测,实现高效预测性维护
Pub Date : 2024-02-27 DOI: 10.1177/00202940241231473
Muhammad Yousuf, Turki Alsuwian, Arslan Ahmed Amin, Sanwal Fareed, Muhammad Hamza
This research paper presents the development and implementation of an integrated condition monitoring and fault detection system for AC induction motors using a combination of sensors, GSM communication, and a cloud-based Internet of Things (IoT) platform. The proposed system aims to enhance industrial motors’ operational reliability and efficiency by providing real-time data monitoring and early fault detection. The key components of the system include temperature, vibration, current, voltage, and speed sensors, which are strategically placed to gather critical motor performance data. These sensors feed data to an Arduino-based control unit responsible for sensor data acquisition and processing. To ensure timely response to anomalies, the system is equipped with an alarm system and GSM alerts, which notify designated personnel in case of abnormal motor behavior. Moreover, the paper incorporates remote monitoring capabilities, enabling users to access motor health data and real-time status from a distance. Historical data is also stored for analysis and comparison through the integration of a cloud-based Blynk-IoT platform. Additionally, the system facilitates RPM control and utilizes relay modules for seamless motor control and protection. The proposed system was tested and validated using Proteus for circuit diagram simulation and Arduino for sensor coding. The results demonstrate its effectiveness in detecting abnormal motor behavior and its potential to prevent catastrophic failures by enabling predictive maintenance. The proposed system successfully detects and displays abnormalities in important parameters like vibration, temperature, speed, three-phase currents, and voltages with 99% accuracy.
本研究论文介绍了利用传感器、GSM 通信和基于云的物联网(IoT)平台,为交流感应电机开发和实施一个集成的状态监测和故障检测系统。该系统旨在通过提供实时数据监控和早期故障检测,提高工业电机的运行可靠性和效率。系统的关键组件包括温度、振动、电流、电压和速度传感器,这些传感器被战略性地放置在收集关键电机性能数据的位置。这些传感器将数据传送到一个基于 Arduino 的控制单元,该单元负责传感器数据的采集和处理。为确保及时应对异常情况,该系统配备了报警系统和 GSM 警报,在电机行为异常时通知指定人员。此外,本文还集成了远程监控功能,使用户能够远程访问电机健康数据和实时状态。通过集成基于云的 Blynk 物联网平台,还可存储历史数据以供分析和比较。此外,该系统还有助于转速控制,并利用继电器模块实现无缝电机控制和保护。使用 Proteus 进行电路图仿真,使用 Arduino 进行传感器编码,对所提议的系统进行了测试和验证。结果表明,该系统能有效检测异常电机行为,并能通过预测性维护防止灾难性故障的发生。拟议的系统成功地检测并显示了振动、温度、速度、三相电流和电压等重要参数的异常,准确率达到 99%。
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引用次数: 0
Design of IoT-based solar array cleaning system with enhanced performance and efficiency 设计基于物联网的太阳能电池阵清洁系统,提高性能和效率
Pub Date : 2024-02-26 DOI: 10.1177/00202940241233383
Muazzam Ghafoor, Arslan Ahmed Amin, Muhammad Shoaib Khalid
Solar photovoltaic (PV) panels suffer from a reduction in performance due to dirt and environmental pollutants accumulating on their surface. As the number of solar panels installed grows, boosting their efficiency becomes more crucial to optimizing electricity output while decreasing the need for additional panels. Cleaning the PV panels can increase their efficiency, and an automated cleaning system with cutting-edge technologies can improve cleaning effectiveness. This article proposes a system that utilizes the Messaging Queuing Telemetry Transport protocol to enhance the efficiency of solar panels. Also, the system harnesses the power of IoT technology to automate the cleaning process. The system incorporates IoT-enabled sensors, actuators, and communication modules, all controlled by ESP-32. We programed the microcontroller using the software Arduino and Visual Studio Code. The Adafruit IO controls and monitors the system. Users can switch between fully automatic and manual modes using the Adafruit dashboard. The system utilizes DC motors, nylon brushes, a metal frame, a relay module, a buck converter, and a boost converter. A 10W solar panel powers the system with the help of a 20 A charge controller and a 12 V/2.5 Ah battery. The Adafruit dashboard fully controls and monitors the developed system. By automating the cleaning process and leveraging real-time data, the system maximizes solar power generation efficiency, minimizing downtime. The system increases the efficiency of tested 30 W solar panels by 30%.
太阳能光伏(PV)电池板因表面积聚污垢和环境污染物而导致性能下降。随着太阳能电池板安装数量的增加,提高其效率对于优化电力输出和减少对额外电池板的需求变得更加重要。清洁光伏电池板可以提高其效率,而采用尖端技术的自动清洁系统可以提高清洁效果。本文提出了一种利用消息队列遥测传输协议来提高太阳能电池板效率的系统。此外,该系统还利用了物联网技术的力量来实现清洁过程的自动化。该系统集成了物联网传感器、执行器和通信模块,全部由 ESP-32 控制。我们使用 Arduino 和 Visual Studio Code 软件对微控制器进行编程。Adafruit IO 对系统进行控制和监控。用户可以使用 Adafruit 面板在全自动和手动模式之间切换。该系统采用直流电机、尼龙电刷、金属框架、继电器模块、降压转换器和升压转换器。在 20 安培充电控制器和 12 V/2.5 Ah 电池的帮助下,10 瓦太阳能电池板为系统供电。Adafruit 仪表板可完全控制和监控所开发的系统。通过自动清洁过程和利用实时数据,该系统最大限度地提高了太阳能发电效率,减少了停机时间。该系统将经过测试的 30 W 太阳能电池板的效率提高了 30%。
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引用次数: 0
An oil and gas pipeline inspection UAV based on improved YOLOv7 基于改进型 YOLOv7 的油气管道检测无人机
Pub Date : 2024-02-26 DOI: 10.1177/00202940241230426
Yongxiang Zhao, Wei Luo, Zhiguo Wang, Guoqing Zhang, Jiandong Liu, Xiaoliang Li, Qi Wang
This study proposes a method of autonomous navigation UAV for oil and gas pipeline (OGP) dial detection based on the improved YOLOv7 model. The canny edge detection algorithm is applied in identifying the edges of the pipeline, and the Hough transform algorithm is used to detect the pipeline in a straight line. The intelligent UAV P600 is guided to patrol the oil and gas dials (OGD) along the pipeline, and the trained improved YOLOv7-based model is adopted to identify the OGD data. Dial recognition is divided into two stages, that is, dial contour detection and dial reading recognition. For the dial recognition rate (RR), the Levenstein distance, a commonly used method, is introduced, thereby calculating the distance between two character sequences. Meanwhile, an integrated global attention mechanism (GAM) is proposed based on the YOLOv7 model, aiming at extracting more informative features. With this mechanism, the channel and spatial aspects of the features are effectively captured, and the importance of cross-dimensional interactions is increased. By introducing GAM attention mechanism in the backbone and head of YOLOv7, the network’s ability in efficiently extracting depth and primary features is enhanced. ACmix (a hybrid model combining the advantages of self-attentiveness and convolution) is also included, with ACmix module improved. The improved ACmix module has the objectives of enhancing feature extraction capability of backbone network and accelerating network convergence. By substituting 3 × 3 convolutional block with 3 × 3 ACmixBlock and adding a jump connection and a 1 × 1 convolutional structure between the ACmixBlock modules, E-ELAN module in YOLOv7 network is also improved, thus optimizing E-ELAN network, enriching features extracted by E-ELAN network, and reducing inference time of YOLOv7 model. As indicated by comparing the experimental results of the six model algorithms (improved YOLOv7, YOLOv7, YOLOX, YOLOv5, YOLOv6 and Faster R-CNN), the improved YOLOv7 model has higher mAP, faster RR, faster network convergence, and higher IOU. In addition, a generic real dataset, called custom dial reading dataset, is presented. With well-defined evaluation protocol, this dataset allows for a fair comparison of various methods in future work.
本研究基于改进的 YOLOv7 模型,提出了一种用于油气管道(OGP)表盘检测的自主导航无人机方法。采用 Canny 边缘检测算法识别管道边缘,采用 Hough 变换算法检测直线上的管道。引导智能无人机 P600 对管道沿线的油气表盘(OGD)进行巡检,并采用经过训练的基于 YOLOv7 的改进模型来识别 OGD 数据。表盘识别分为两个阶段,即表盘轮廓检测和表盘读数识别。在表盘识别率(RR)方面,引入了常用的莱文斯坦距离(Levenstein distance)方法,从而计算出两个字符序列之间的距离。同时,在 YOLOv7 模型的基础上提出了一种集成的全局注意力机制(GAM),旨在提取更多的信息特征。通过这种机制,可以有效捕捉特征的通道和空间方面,并提高跨维交互的重要性。通过在 YOLOv7 的主干和头部引入 GAM 注意机制,网络有效提取深度和主要特征的能力得到了增强。此外,YOLOv7 还包含 ACmix(一种结合了自注意力和卷积优势的混合模型),并对 ACmix 模块进行了改进。改进后的 ACmix 模块具有增强骨干网络特征提取能力和加速网络收敛的目标。通过用 3 × 3 ACmixBlock 代替 3 × 3 卷积块,并在 ACmixBlock 模块之间增加跳转连接和 1 × 1 卷积结构,还改进了 YOLOv7 网络中的 E-ELAN 模块,从而优化了 E-ELAN 网络,丰富了 E-ELAN 网络提取的特征,缩短了 YOLOv7 模型的推理时间。通过比较六种模型算法(改进的 YOLOv7、YOLOv7、YOLOX、YOLOv5、YOLOv6 和 Faster R-CNN)的实验结果可以看出,改进的 YOLOv7 模型具有更高的 mAP、更快的 RR、更快的网络收敛速度和更高的 IOU。此外,还介绍了一个通用的真实数据集,即自定义表盘读取数据集。通过定义明确的评估协议,该数据集可以在未来的工作中对各种方法进行公平的比较。
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引用次数: 0
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Measurement and Control
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