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Collaborative scheduling of machining-assembly in complex multiple parallel production lines environment considering kitting constraints 考虑装配约束的复杂多平行生产线加工装配协同调度
3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2023-01-01 DOI: 10.5267/j.ijiec.2023.7.003
Guangyan Xu, Zailin Guan, Kai Peng, Lei Yue
In multi-stage machining-assembly production, collaborative scheduling for multiple production lines can effectively improve the execution efficiency of production planning and increase the effective output of the production system. In this paper, a production scheduling mathematical model was constructed for the collaborative scheduling problem of machining-assembly multi-production lines with kitting constraints, with the optimization objectives of minimizing assembly completion time and tardiness time. For the scheduling model, the product assembly process is constrained by the machining sequence of the jobs on the machining lines. Only by collaborating on the production scheduling schemes of the machine line and the assembly line as a whole can the output efficiency of the product on the assembly line be improved. An improved hybrid multi-objective optimization algorithm named SMOEA/D is designed to solve this scheduling model. The algorithm uses adaptive parents’ selection and mutation rate strategies and integrates the Tabu search strategy for the search process in the solution space when the solution of the sub-problem has not been improved after specified search generations, to improve the local search ability and search accuracy of MOEA/D algorithm. To verify the performance of the SMOEA/D algorithm in solving machining-assembly collaborative scheduling problems in production systems with different resource configurations and scales, two sets of numerical experiments were designed, corresponding to situations where the number of operations on each production line is equal or unequal. The running results of the proposed algorithm were compared with three other well-known multi-objective algorithms. The comparison results indicate that the SMOEA/D algorithm is effective and superior for solving such problems.
在多阶段加工装配生产中,多生产线协同调度可以有效提高生产计划的执行效率,增加生产系统的有效产出。针对具有装配约束的加工装配多生产线协同调度问题,以装配完成时间和延迟时间最小为优化目标,建立了生产调度数学模型。在调度模型中,产品装配过程受加工线上作业的加工顺序的约束。只有将机器线和装配线的生产调度方案作为一个整体进行协作,才能提高装配线上产品的输出效率。针对该调度模型,设计了一种改进的混合多目标优化算法SMOEA/D。该算法采用自适应父代选择和突变率策略,并在子问题解经过指定搜索代后未得到改进时,将禁忌搜索策略集成到解空间的搜索过程中,以提高MOEA/D算法的局部搜索能力和搜索精度。为了验证SMOEA/D算法在不同资源配置和规模的生产系统中解决加工装配协同调度问题的性能,设计了两组数值实验,分别对应每条生产线上的作业数相等和不相等的情况。将该算法的运行结果与其他三种知名的多目标算法进行了比较。对比结果表明,SMOEA/D算法是解决此类问题的有效方法。
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引用次数: 1
Optimization of emergency supplies paths based on dynamic real-time split deliver 基于动态实时分送的应急物资路径优化
3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2023-01-01 DOI: 10.5267/j.ijiec.2023.9.003
Xixi Zhang, Shuai Chen, Qingkui Cao, Xiangyang Ren
A multi-objective dynamic demand split delivery emergency material distribution model is developed to enhance the efficiency of emergency material distribution and facilitate the smooth progress of safety rescue operations during unconventional emergencies. This model incorporates the psychological view of those affected by disasters. The issue of dynamic demand may be transformed into a static demand problem by dividing the distribution time window into time domains of equal length. The optimization process is thereafter executed in real-time with the timed batch methodology. A refined ant colony method has been developed to address the model by integrating the attributes of the mathematical model, followed by doing an arithmetic case analysis. The findings indicate that the algorithm and mathematical model suggested in this study are efficacious in addressing the emergency material distribution issue, offering valuable decision-making advice and reference.
为了提高应急物资分配效率,促进非常规突发事件安全救援行动的顺利进行,建立了多目标动态需求分流应急物资分配模型。这个模型结合了受灾者的心理观点。通过将分布时间窗划分为等长的时域,动态需求问题可以转化为静态需求问题。优化过程随后以定时批处理方法实时执行。本文提出了一种改进的蚁群方法,通过对数学模型的属性进行整合,并进行了算例分析。研究结果表明,本文提出的算法和数学模型能够有效地解决应急物资分配问题,为应急物资分配提供有价值的决策建议和参考。
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引用次数: 1
The joint influence of quality assurance and postponement on a hybrid multi-item manufacturing-delivery decision-making 质量保证和延迟对混合多项目制造-交付决策的共同影响
3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2023-01-01 DOI: 10.5267/j.ijiec.2023.6.002
Yuan-Shyi P. Chiu, Hung-Yi Chen, Victoria Chiu, Singa Wang Chiu, Hsiao-Chun Wu
The present research explores the collective influence of quality assurance and postponement on a hybrid multiproduct replenishing-delivery decision-making. Assume the required multiproduct has a standard (common) component, and our replenishing-delivery model has incorporated a two-phase postponement strategy. The first phase makes all standard components and hires an external supplier to partially provide the required parts to cut short the needed uptime. In contrast, the second phase fabricates the finished multiproduct in sequence. To ensure the desired merchandise quality, we apply a quality-assurance action to the in-house processes to screen and remove scrap items and rework the repairable defects in both stages. Upon completing each merchandise, these products are transported to the customer in n fixed-quantity shipment in fixed-time intervals. We employ math modeling and formulating approaches to gain the overall supply-chain operating expenses comprising subcontracting, fabricating, stock holding, transportation, and customer holding costs. By minimizing system operating expenses, this research determines the optimal replenishing-delivery policy. Lastly, we give a numerical example to demonstrate our study’s applicability and usefulness/capability for facilitating managerial decision-making.
本研究探讨了质量保证和延迟对混合多产品补充-交付决策的集体影响。假设所需的多产品有一个标准的(通用的)组件,并且我们的补充-交付模型包含了一个两阶段的延迟策略。第一阶段制作所有标准组件,并聘请外部供应商部分提供所需部件,以缩短所需的正常运行时间。相反,第二阶段按顺序制造成品。为了确保期望的商品质量,我们在内部流程中应用质量保证措施,筛选和移除废弃物品,并在两个阶段中对可修复的缺陷进行返工。在完成每件商品后,这些产品在固定的时间间隔内以固定数量的运输方式运送给客户。我们采用数学建模和制定方法来获得包括分包、制造、库存、运输和客户持有成本在内的整体供应链运营费用。通过最小化系统运行费用,确定了最优的补货配送策略。最后,我们给出了一个数值例子来证明我们的研究对促进管理决策的适用性和有用性/能力。
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引用次数: 1
Multi-objective optimization of simultaneous buffer and service rate allocation in manufacturing systems based on a data-driven hybrid approach 基于数据驱动混合方法的制造系统缓冲区和服务率同步分配多目标优化
3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2023-01-01 DOI: 10.5267/j.ijiec.2023.8.001
Shuo Shi, Sixiao Gao
The challenge presented by simultaneous buffer and service rate allocation in manufacturing systems represents a difficult non-deterministic polynomial problem. Previous studies solved this problem by iteratively utilizing a generative method and an evaluative method. However, it typically takes a long computation time for the evaluative method to achieve high evaluation accuracy, while the satisfactory solution quality realized by the generative method requires a certain number of iterations. In this study, a data-driven hybrid approach is developed by integrating a tabu search–non-dominated sorting genetic algorithm II with a whale optimization algorithm–gradient boosting regression tree to maximize the throughput and minimize the average buffer level of a manufacturing system subject to a total buffer capacity and total service rate. The former algorithm effectively searches for candidate simultaneous allocation solutions by integrating global and local search strategies. The prediction models built by the latter algorithm efficiently evaluate the candidate solutions. Numerical examples demonstrate the efficacy of the proposed approach. The proposed approach improves the solution efficiency of simultaneous allocation, contributing to dynamic production resource reconfiguration of manufacturing systems.
制造系统中缓冲区和服务率的同步分配问题是一个难解的非确定性多项式问题。以往的研究主要采用生成法和评价法进行迭代求解。然而,评估方法通常需要较长的计算时间才能达到较高的评估精度,而生成方法实现的满意的解质量需要一定的迭代次数。本研究将禁忌搜索-非主导排序遗传算法II与鲸鱼优化算法-梯度提升回归树相结合,提出了一种数据驱动的混合方法,以实现制造系统在总缓冲容量和总服务率下的吞吐量最大化和平均缓冲水平最小化。该算法通过整合全局和局部搜索策略,有效地搜索候选同步分配解。后一种算法建立的预测模型能有效地评估候选解。数值算例验证了该方法的有效性。该方法提高了同步分配问题的求解效率,有利于制造系统生产资源的动态重构。
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引用次数: 1
A new matheheuristic approach based on Chu-Beasley genetic approach for the multi-depot electric vehicle routing problem 基于Chu-Beasley遗传算法的多车辆段电动汽车路径问题的数学启发式方法
IF 3.3 3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2023-01-01 DOI: 10.5267/j.ijiec.2023.3.002
Andrés Arias Londoño, W. González, Oscar Danilo Montoya Giraldo, J. Escobar
Operations with Electric Vehicles (EVs) on logistic companies and power utilities are increasingly related due to the charging stations representing the point of standard coupling between transportation and power networks. From this perspective, the Multi-depot Electric Vehicle Routing Problem (MDEVRP) is addressed in this research, considering a novel hybrid matheheuristic approach combining exact approaches and a Chu-Beasley Genetic Algorithm. An existing conflict is shown in three objectives handled through the experimentations: routing cost, cost of charging stations, and increased cost due to energy losses. EVs driving range is chosen as the parameter to perform the sensitivity analysis of the proposed MDEVRP. A 25-customer transportation network conforms to a newly designed test instance for methodology validation, spatially combined with a 33 nodes power distribution system.
由于充电站代表了交通运输和电网之间的标准耦合点,电动汽车在物流公司和电力公司的运营日益相关。从这个角度来看,本研究考虑了一种结合精确方法和Chu-Beasley遗传算法的新型混合数学启发式方法来解决多站点电动汽车路径问题(MDEVRP)。现有的冲突表现在通过实验处理的三个目标上:路径成本、充电站成本和由于能量损失而增加的成本。以电动汽车续驶里程为参数,对所提出的MDEVRP进行灵敏度分析。25个客户的运输网络符合新设计的方法验证测试实例,在空间上与33个节点的配电系统相结合。
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引用次数: 3
Low carbon decision-making model under the combined effect of corporate social responsibility and overconfidence 企业社会责任与过度自信共同作用下的低碳决策模型
IF 3.3 3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2023-01-01 DOI: 10.5267/j.ijiec.2023.5.002
Cuicui Wang, Yanle Xie, Hua Wang
This paper explores the impact of retailers' corporate social responsibility (CSR) and manufacturers' overconfidence on manufacturers' carbon reduction in sustainable supply chains. We analyze the profits of manufacturers and retailers under different scenarios and explore the social welfare and environmental impacts under CSR. Our results suggest that retailers' CSR and manufacturers' overconfidence contribute positively to promoting carbon mitigation and reducing environmental impacts under certain conditions. However, with increasing CSR and manufacturer overconfidence levels, manufacturers are more likely to lead to worse environmental impacts and carbon emission reduction. In addition, we show that when the manufacturer's overconfidence level is high, manufacturers and retailers are more profitable and contribute to carbon emission reductions in the manufacturer without overconfidence (retailer without CSR) scenario. Moreover, we find that firms have the higher potential to capture optimal overall social welfare in the presence of retailers with CSR and manufacturer overconfidence.
本文探讨了零售商的企业社会责任(CSR)和制造商的过度自信对可持续供应链中制造商碳减排的影响。我们分析了不同情景下制造商和零售商的利润,并探讨了企业社会责任下的社会福利和环境影响。研究结果表明,在一定条件下,零售商的企业社会责任和制造商的过度自信对促进碳减排和降低环境影响有积极作用。然而,随着企业社会责任的增加和制造商过度自信的程度,制造商更有可能导致更糟糕的环境影响和碳减排。此外,我们发现当制造商的过度自信水平较高时,制造商和零售商在没有过度自信的制造商(零售商没有企业社会责任)情景中更有利可图,并有助于减少碳排放。此外,我们发现,在具有企业社会责任和制造商过度自信的零售商存在的情况下,企业更有可能获得最优的整体社会福利。
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引用次数: 0
Multi-decision points model to solve coupled-task scheduling problem with heterogeneous multi-AGV in manufacturing systems 制造系统中异构多agv耦合任务调度问题的多决策点模型
IF 3.3 3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2023-01-01 DOI: 10.5267/j.ijiec.2022.10.003
Xingkai Wang, Weimin Wu, Zichao Xing
Automated guided vehicle (AGV) is widely used in automated manufacturing systems as a material handling tool. Although the task scheduling problem with isomorphic AGV has remained a very active research field through the years, too little work has been devoted to the task scheduling problems with heterogeneous AGVs. A coupled task with heterogeneous AGVs is a complex task that needs the cooperation of more than one type of AGVs. In this paper, a manufacturing system with two types of AGVs and three types of tasks is studied. To solve the coupled task scheduling problem with heterogeneous AGVs in this manufacturing system, we introduce two new methods based on the established mathematical model, namely, the decoupled scheduling strategy and coupled scheduling strategy with multi-decision model. The decoupled scheduling strategy is widely used in coupled task scheduling problems. However, there are some situations that the decoupled scheduling strategy cannot solve the problem well. To overcome the problem, the multi-decision point model solves the coupled task scheduling problem without decomposition. In order to ensure the searching speed and searching accuracy, a novel hybrid heuristic algorithm based on simulated annealing algorithm and tabu search algorithm is developed. The simulation experiment results show the proposed coupled scheduling algorithm has priority in coupled task scheduling problems.
自动导引车(AGV)作为一种物料搬运工具广泛应用于自动化制造系统中。多年来,同构AGV任务调度问题一直是一个非常活跃的研究领域,但对异构AGV任务调度问题的研究却很少。具有异构agv的耦合任务是一种复杂的任务,需要一种以上类型的agv协同工作。本文研究了一个具有两种agv和三种任务的制造系统。为了解决该制造系统中异构agv的耦合任务调度问题,在建立数学模型的基础上,提出了解耦调度策略和多决策模型耦合调度策略。解耦调度策略广泛应用于耦合任务调度问题。然而,在某些情况下,解耦调度策略不能很好地解决这一问题。为了克服这一问题,多决策点模型解决了不分解的耦合任务调度问题。为了保证搜索速度和搜索精度,提出了一种基于模拟退火算法和禁忌搜索算法的混合启发式算法。仿真实验结果表明,所提出的耦合调度算法在耦合任务调度问题中具有优先级。
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引用次数: 1
Metaheuristic algorithm for the location, routing and packing problem in the collection of recyclable waste 可回收垃圾收集中定位、路径和包装问题的元启发式算法
IF 3.3 3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2023-01-01 DOI: 10.5267/j.ijiec.2022.8.004
Juan Sebastián Herrera-Cobo, J. Escobar, D. Álvarez-Martínez
The increasing accumulation of solid waste worldwide has made it necessary to look for alternatives that improve the operation of recyclable waste collection systems to make waste treatment more profitable and eco-friendlier. This paper introduces a new variant of the multi-compartment vehicle routing problem (MCVRP) that considers the rearrangement or relocation of collection points and packing the demand. This problem is called the location packing multi-compartment vehicle routing problem (LPMCVRP) and is developed for a waste collection system using vehicles with flexible compartments. A mathematical formulation of the problem is proposed. A two-phase metaheuristic algorithm based on a tabu search without packing considerations and a variant that integrates a tabu search and a greedy randomized adaptive search procedure (GRASP) scheme with packing constraints have been proposed. A set of instances adapted from the literature is generated to validate the proposed solution strategy. The results obtained show the efficiency of the proposed solution scheme for optimizing collection systems.
世界范围内固体废物的积累日益增加,因此有必要寻找替代办法,改进可回收废物收集系统的操作,使废物处理更有利可图,更有利于生态。本文提出了一种新的多车厢车辆路径问题(MCVRP),该问题考虑了集采点的重新布置或重新安置以及需求的包装。该问题被称为定位包装多车厢车辆路径问题(LPMCVRP),是针对使用柔性车厢车辆的垃圾收集系统而开发的。提出了该问题的数学公式。提出了一种基于不考虑包装约束的禁忌搜索的两阶段元启发式算法,以及一种结合禁忌搜索和带包装约束的贪婪随机自适应搜索(GRASP)方案的改进算法。从文献中改编的一组实例被生成以验证所建议的解决方案策略。结果表明,所提出的解决方案对于优化收集系统是有效的。
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引用次数: 1
An efficient multi-attribute multi-item auction mechanism with ex-ante and ex-post satisfaction for 4PL transportation service procurement 面向第四方物流运输服务采购的高效多属性多项目事前事后满意拍卖机制
IF 3.3 3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2023-01-01 DOI: 10.5267/j.ijiec.2023.3.001
Na Yuan, Xiaohu Qian, Min Huang, Haiming Liang, Andrew W. H. Ip, K. Yung
Reverse auction is an effective tool for a 4PL to purchase transportation services. This paper investigated a new transportation services procurement problem for 4PL, which involves three features: the 4PL’s loss-averse behavior, price and non-price attributes, and multiple transportation requests. An efficient multi-attribute multi-item reverse auction mechanism considering the 4PL ex-ante and ex-post satisfaction (EES-MMRA) is proposed to purchase transportation services for the 4PL. In the EES-MMRA, integrating the allocation rule with the 4PL ex-ante satisfaction, a 0-1 programming model is constructed to determine winning 3PLs and obtain efficient allocations. Then, a payment rule considering the 4PL ex-post satisfaction is established to ensure truthful bidding of 3PLs. And we discuss some desirable properties (e.g., incentive compatibility, individual rationality, efficiency, and budget balance properties) to justify the EES-MMRA mechanism, subsequently. Next, several numerical experiments are conducted to demonstrate the effectiveness and applicability of the EES-MMRA mechanism. Furthermore, sensitivity analysis presents the influences of the weights of the non-price attributes, risk attitude coefficients, and loss aversion coefficients. Finally, we conduct comparison analysis to show the advantages of the EES-MMRA mechanism over the known Vickrey–Clark–Groves (P-VCG) mechanism.
逆向拍卖是第四方物流购买运输服务的有效工具。本文研究了一个新的运输服务采购问题,该问题涉及到三个特征:第四方物流的损失规避行为、价格和非价格属性以及多重运输请求。提出了一种考虑第四方物流事前事后满意度(es - mmra)的高效多属性多项目逆向拍卖机制,用于第四方物流运输服务采购。在EES-MMRA中,将分配规则与4PL事前满意度相结合,构建了一个0-1规划模型来确定胜出的第三方物流并获得有效的分配。然后,建立了考虑第四方物流事后满意度的支付规则,以确保第三方物流的真实竞标。随后,我们讨论了一些理想的性质(如激励兼容性、个人理性、效率和预算平衡性质)来证明EES-MMRA机制的合理性。其次,通过数值实验验证了EES-MMRA机制的有效性和适用性。此外,敏感性分析显示了非价格属性权重、风险态度系数和损失厌恶系数的影响。最后,我们进行了比较分析,以显示EES-MMRA机制相对于已知的Vickrey-Clark-Groves (P-VCG)机制的优势。
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引用次数: 0
An integrated optimization for minimizing the operation cost of home delivery services in O2O retail O2O零售中送货上门服务运营成本最小化的集成优化
IF 3.3 3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2023-01-01 DOI: 10.5267/j.ijiec.2022.12.005
Xu Wang, Jian Zhong
During the spread of the epidemic, the home delivery service (HDS) has been quickly introduced by retailers which helps customers avoid the risk of viral infection while shopping at offline stores. However, the operation cost of HDS is a huge investment for O2O retailers. How to minimize the operating costs of HDS is an urgent issue for the industry. To solve this problem, we outline those management decisions of HDS that have an impact on operating costs, including dynamic vehicle routing, driver sizing and scheduling, and propose an integrated optimization model by comprehensively considering these management decisions. Moreover, the dynamic feature of online orders and the heterogeneous workforces are also considered in this model. To solve this model, an efficient adaptive large neighborhood search (ALNS) and branch-and-cut algorithms are developed. In the case study, we collected real data from a leading O2O retailer in China to assess the effectiveness of our proposed model and algorithms. Experimental results show that our approach can effectively reduce the operating costs of HDS. Furthermore, a comprehensive analysis is conducted to reveal the changing patterns in operating costs, and some valuable management insights are provided for O2O retailers. The theoretical and numerical results would shed light on the management of HDS for O2O retailers.
在疫情蔓延期间,零售商迅速推出了送货上门服务(HDS),帮助顾客在线下商店购物时避免感染病毒的风险。然而,HDS的运营成本对于O2O零售商来说是一笔巨大的投资。如何将HDS的运营成本降至最低,是业界迫切需要解决的问题。为了解决这一问题,我们概述了影响HDS运营成本的管理决策,包括动态车辆路径、驾驶员规模和调度,并提出了综合考虑这些管理决策的集成优化模型。此外,该模型还考虑了在线订单的动态性和劳动力的异质性。为了求解该模型,提出了一种高效的自适应大邻域搜索(ALNS)和分支切算法。在案例研究中,我们收集了中国一家领先的O2O零售商的真实数据,以评估我们提出的模型和算法的有效性。实验结果表明,该方法可以有效降低HDS的运行成本。并通过全面分析,揭示了运营成本的变化规律,为O2O零售商提供了一些有价值的管理见解。理论和数值结果对O2O零售商的HDS管理有一定的启示。
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引用次数: 0
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International Journal of Industrial Engineering Computations
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