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An efficient production planning approach based demand driven MRP under resource constraints 资源约束下基于需求驱动MRP的高效生产计划方法
IF 3.3 3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2023-01-01 DOI: 10.5267/j.ijiec.2023.5.003
Guangyan Xu, Z. Guan, L. Yue, Jabir Mumtaz
Production plans based on Material Requirement Planning (MRP) frequently fall short in reflecting actual customer demand and coping with demand fluctuations, mainly due to the rising complexity of the production environment and the challenge of making precise predictions. At the same time, MRP is deficient in effective adjustment strategies and has inadequate operability in plan optimization. To address material management challenges in a volatile supply-demand environment, this paper creates a make-to-stock (MTS) material production planning model that is based on customer demand and the demand-driven production planning and control framework. The objective of the model is to optimize material planning output under resource constraints (capacity and storage space constraints) to meet the fluctuating demand of customers. To solve constrained optimization problems, the demand-driven material requirements planning (DDMRP) management concept is integrated with the grey wolf optimization (GWO) algorithm and proposed the DDMRP-GWO algorithm. The proposed DDMRP-GWO algorithm is used to optimize the inventory levels, shortage rates, and production line capacity utilization simultaneously. To validate the effectiveness of the proposed approach, two sets of customer demand data with different levels of volatility are used in experiments. The results demonstrate that the DDMRP-GWO algorithm can optimize the production capacity allocation of different types of parts under the resource constraints, enhance the material supply level, reduce the shortage rate, and maintain a stable production process.
基于物料需求计划(MRP)的生产计划在反映实际客户需求和应对需求波动方面经常不足,这主要是由于生产环境的复杂性不断上升以及做出精确预测的挑战。同时,MRP缺乏有效的调整策略,计划优化的可操作性不足。为了在不稳定的供需环境中解决材料管理方面的挑战,本文创建了一个基于客户需求和需求驱动的生产计划和控制框架的库存制造(MTS)材料生产计划模型。该模型的目标是在资源约束(容量和存储空间约束)下优化物料计划输出,以满足客户波动的需求。为解决约束优化问题,将需求驱动的物料需求规划(DDMRP)管理理念与灰狼优化(GWO)算法相结合,提出了DDMRP-GWO算法。提出的DDMRP-GWO算法用于同时优化库存水平、缺货率和生产线产能利用率。为了验证所提出方法的有效性,实验中使用了两组不同波动水平的客户需求数据。结果表明,DDMRP-GWO算法可以在资源约束下优化不同类型零件的产能配置,提高材料供应水平,降低缺货率,保持生产过程稳定。
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引用次数: 0
MaOTLBO: Many-objective teaching-learning-based optimizer for control and monitoring the optimal power flow of modern power systems 基于多目标教-学的现代电力系统最优潮流控制与监测优化器
IF 3.3 3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2023-01-01 DOI: 10.5267/j.ijiec.2023.1.003
Pradeep Jangir, P. Manoharan, Sundaram B. Pandya, R. Sowmya
This paper recommends a new Many-Objective Teaching-Learning-Based Optimizer (MaOTLBO) to handle the Many-Objective Optimal Power Flow (MaO-OPF) problem of modern complex power systems while meeting different operating constraints. A reference point-based mechanism is utilized in the basic version of Teacher Learning-Based Optimizer (TLBO) to formulate the MaOTLBO algorithm and directly applied to DTLZ test benchmark functions with 5, 7, 10-objectives and IEEE-30 bus power system with six different objective functions, namely the minimization of the voltage magnitude deviation, total fuel cost, voltage stability indicator, total emission, active power loss, and reactive power loss. The results obtained from the MaOTLBO optimizer are compared with the well-known standard many-objective algorithms, such as the Multi-Objective Evolutionary Algorithm based on Decomposition with Dynamical Resource Allocation (MOEA/D-DRA) and Non-Dominated Sorting Genetic Algorithm-version-III (NSGA-III) presented in the literature. The results show the ability of the proposed MaOTLBO to solve the MaO-OPF problem in terms of convergence, coverage, and well-Spread Pareto optimal solutions. The experimental outcomes indicate that the suggested MaOTLBO gives improved individual output and compromised solutions than MOEA/D-DRA and NSGA-III algorithms.
针对现代复杂电力系统在满足不同运行约束条件下的多目标最优潮流问题,提出了一种新的多目标教学优化器(MaOTLBO)。在基于教师学习的优化器(TLBO)基础版中,利用基于参考点的机制制定了MaOTLBO算法,并直接应用于具有5、7、10个目标的DTLZ测试基准函数和具有电压幅值偏差最小、总燃油成本最小、电压稳定指标最小、总排放最小、有功损耗最小、无功损耗最小六个不同目标函数的IEEE-30母线电力系统。将MaOTLBO优化器得到的结果与文献中提出的基于动态资源分配分解的多目标进化算法(MOEA/D-DRA)和非支配排序遗传算法-版本- iii (NSGA-III)等知名标准多目标算法进行了比较。实验结果表明,与MOEA/D-DRA和NSGA-III算法相比,所提出的MaOTLBO算法具有更好的个体输出和折衷解。
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引用次数: 5
Assembly line balancing with cobots: An extensive review and critiques 装配线与协作机器人的平衡:广泛的回顾和批评
3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2023-01-01 DOI: 10.5267/j.ijiec.2023.7.001
Parames Chutima
Industry 4.0 encourages industries to digitise the manufacturing system to facilitate human-robot collaboration (HRC) to foster efficiency, agility and resilience. This cutting-edge technology strikes a balance between fully automated and manual operations to maximise the benefits of both humans and assistant robots (known as cobots) working together on complicated and prone-to-hazardous tasks in a collaborative manner in an assembly system. However, the introduction of HRC poses a significant challenge for assembly line balancing since, besides typical assigning tasks to workstations, the other two important decisions must also be made regarding equipping workstations with appropriate cobots as well as scheduling collaborative tasks for workers and cobots. In this article, the cobot assembly line balancing problem (CoALBP), which just initially emerged a few years ago, is thoroughly reviewed. The 4M1E (i.e., man, machine, material, method and environment) framework is applied for categorising the problem to make the review process more effective. All of the articles reviewed are compared, and their key distinct features are summarised. Finally, guidelines for additional studies on the CoALBP are offered.
工业4.0鼓励各行业将制造系统数字化,以促进人机协作(HRC),从而提高效率、敏捷性和弹性。这项尖端技术在全自动和手动操作之间取得了平衡,以最大限度地发挥人类和辅助机器人(称为协作机器人)在装配系统中以协作方式共同完成复杂和高危任务的好处。然而,HRC的引入对装配线平衡提出了重大挑战,因为除了向工作站分配任务之外,还必须做出另外两个重要决策,即为工作站配备适当的协作机器人以及为工人和协作机器人安排协作任务。本文对几年前刚刚出现的协作机器人装配线平衡问题(CoALBP)进行了全面的综述。采用4M1E(即人、机器、材料、方法和环境)框架对问题进行分类,使评审过程更有效。对所有的文章进行了比较,并总结了它们的主要特点。最后,提出了进一步研究CoALBP的指导方针。
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引用次数: 1
Multi-fidelity simulation optimization for production releasing in re-entrant mixed-flow shops 可重入混流车间产品发布的多保真度仿真优化
IF 3.3 3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2023-01-01 DOI: 10.5267/j.ijiec.2022.9.004
Zhengmin Zhang, Z. Guan, L. Yue
This research focuses on production releasing and routing allocation problems in re-entrant mixed-flow shops. Since re-entrant mixed flow shops are complex and dynamic, many studies evaluate release plans by developing discrete event simulation models and selecting the optimal solution according to the estimation results. However, a high-accurate discrete event simulation model requires a lot of computation time. In this research, we develop an effective multi-fidelity optimization method to address product release planning problems for re-entrant mixed-flow shops. The proposed method combines the advantages of rapid evaluation of analytical models and accurate evaluation of simulation models. It conducts iterative optimization using a low-fidelity mathematical estimation model to find good solutions and searches for the optimal solution via a high-fidelity simulation estimation model. Computational results of large-scale production releasing and routing allocation problems illustrate that the proposed approach is good at addressing large-scale problems in re-entrant mixed-flow shops.
本文主要研究可重入混合流车间的产品释放和路由分配问题。由于可重入混合流车间是复杂和动态的,许多研究通过建立离散事件仿真模型并根据估计结果选择最优解来评估释放计划。然而,高精度的离散事件仿真模型需要大量的计算时间。在本研究中,我们开发了一种有效的多保真度优化方法来解决可重新进入的混合流商店的产品发布计划问题。该方法结合了分析模型快速评估和仿真模型准确评估的优点。利用低保真度数学估计模型进行迭代优化,寻找好的解,利用高保真度仿真估计模型搜索最优解。大规模产品释放和路由分配问题的计算结果表明,该方法能够很好地解决可重入混合流车间的大规模问题。
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引用次数: 0
Investigating the collective impact of postponement, scrap, and external suppliers on multiproduct replenishing decision 调查延迟,报废和外部供应商对多产品补充决策的总体影响
IF 3.3 3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2023-01-01 DOI: 10.5267/j.ijiec.2022.9.001
Yuan-Shyi P. Chiu, Zhongsheng Zhao, Fan-Yun Pai, Tiffany Chiu
This study examines the collective impact of postponement, scrap, and subcontracting standard components on the multiproduct replenishing decisions. Rapid response, desirable quality, and various goods guide the client’s demands in today’s competitive market. Therefore, many manufacturing firms search for alternative fabrication and outsourcing strategies during the production planning stage to satisfy the client’s expectations, minimize fabrication-inventory costs, and smoothen machine utilization. To effectively help producers meet today's client's needs and enhance their competitive advantage, we develop a two-stage multiproduct replenishing system incorporating scraps, standard parts subcontracting, commonality, and delayed differentiation. To reduce the production uptime, stage one has a hybrid fabrication process for the common components (i.e., a partial outsourcing strategy), and stage two manufactures the finished multiproduct. In-house fabrication processes in both stages are imperfect; a screening process detects and removes scraps to maintain the finished batch quality. We determine the cost-minimized operating cycle. The findings reveal the collective impact of postponement, scrap, and external suppliers on this multi-product replenishment problem and can be used to facilitate production planning and decision-making.
本研究考察了延期、报废和分包标准部件对多产品补充决策的集体影响。快速的反应,理想的质量,和各种各样的商品引导客户的需求在当今竞争激烈的市场。因此,许多制造公司在生产计划阶段寻找替代制造和外包策略,以满足客户的期望,最大限度地减少制造库存成本,并使机器利用率平稳。为了有效地帮助生产商满足当今客户的需求并增强他们的竞争优势,我们开发了一个包含废料、标准件分包、通用性和延迟差异化的两阶段多产品补充系统。为了减少生产正常运行时间,第一阶段对通用组件采用混合制造工艺(即部分外包策略),第二阶段制造成品。这两个阶段的内部制造工艺都不完美;筛选过程检测并去除废料,以保持成品批次的质量。我们确定了成本最小化的运营周期。调查结果揭示了延迟、报废和外部供应商对这种多产品补充问题的集体影响,并可用于促进生产计划和决策。
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引用次数: 1
Impact of dual uptime-reducing strategies, postponement, multi-delivery, and rework on a multiproduct fabrication-shipping problem 双重正常运行时间减少策略、延迟、多次交付和返工对多产品制造运输问题的影响
IF 3.3 3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2023-01-01 DOI: 10.5267/j.ijiec.2023.1.001
Yuan-Shyi Peter Chiu, Tingting Yan, S. Chiu, Hui-Chi Wang, Tiffany Chiu
This study examines the joint impact of outsourcing, overtime, multi-delivery, rework, and postponement on a multiproduct fabrication problem. A growing/clear trend in today’s customer requirements turned into rapid response and desired quality of multi-merchandises and multiple fixed-amount deliveries in equal-interval time. To satisfy customers’ expectations, current manufacturing firms must effectively design/plan their multiproduct production scheme with minimum fabrication-inventory-shipping expenses and under confined capacity. Motivated by assisting manufacturing firms in making the right production decision, this study develops a decision-support delayed-differentiation model considering multi-shipment, rework, and dual uptime-reducing strategies (namely, overtime and outsourcing). Our delayed-differentiation model comprises stage one, which makes all common/standard parts of multi-end-merchandises, and stage two, which produces multiple end merchandise. For cutting making times, the study proposes subcontracting a portion of the common/standard part’s lot size and adopting overtime-making end merchandise in stage two. The screening and reworking tasks identify and repair faulty items to ensure customers’ desired quality. The finished lots of end merchandise are divided into a few equal-amount shipments and distributed to customers in equal-interval time. We employ mathematical derivation and optimization methodology to derive the annual expected fabrication- inventory-shipping expense and the cost-minimized production-shipping policy. A numerical demonstration is presented to exhibit our research scheme’s applicability and exposes the studied problem’s critical managerial insights, which help the management make beneficial decisions.
本研究考察了外包、加班、多次交付、返工和延期对多产品制造问题的共同影响。当今客户需求日益增长/明显的趋势转变为快速响应和期望的多商品质量,以及在等间隔时间内多次固定数量的交付。为了满足客户的期望,当前的制造企业必须有效地设计/规划他们的多产品生产方案,以最小的制造-库存-运输费用和有限的产能。以协助制造企业做出正确的生产决策为动机,本研究建立了考虑多出货、返工和双重减少正常运行时间策略(即加班和外包)的决策支持延迟差异化模型。我们的延迟差异化模型包括第一阶段,即制造多终端商品的所有通用/标准部件,以及第二阶段,即生产多终端商品。为了缩短制造时间,研究建议将一部分通用/标准零件的批量分包,并在第二阶段采用加班制最终产品。筛选和返工任务识别和修复有缺陷的项目,以确保客户期望的质量。将成品分成等量的几批,在等量的时间内分发给客户。采用数学推导和优化方法,推导出制造-库存-运输的年预期费用和成本最小化的生产-运输策略。通过数值演示展示了我们的研究方案的适用性,并揭示了所研究问题的关键管理见解,这有助于管理层做出有益的决策。
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引用次数: 0
Minimizing operating expenditures for a manufacturing system featuring quality reassurances, probabilistic failures, overtime, and outsourcing 最小化以质量保证、故障概率、加班和外包为特征的制造系统的运营支出
IF 3.3 3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2023-01-01 DOI: 10.5267/j.ijiec.2022.10.001
Yuanshyi Peter Chiu, S. Chiu, Fan-Yun Pai, Victoria Chiu
Production management operating in recent competitive marketplaces must satisfy the client desired quality and shorter order lead-time and avoid internal fabricating disruption caused by inevitable defects and stochastic equipment failures. Achieving these operational tasks without undesirable quality goods, missing due dates, and fabrication interruption help the management minimize operating expenditures. Motivated by assisting manufacturing firms in the situations mentioned this study explores a manufacturing system that features quality reassurances through reworking or removal of defectives, correction of probabilistic failures, and partial overtime and outsourcing options for reducing uptime. This study finds the function of system operating expenditures through model building, mathematical formulations, optimization approaches, and algorithm proposition, shows its convexity, and derives the optimal batch time for the studied manufacturing model. Finally, this study offers numerical illustrations to confirm our work’s applicability and disclose its capability to provide various profound crucial system information that helps the management make strategic operating decisions.
在最近竞争激烈的市场中运行的生产管理必须满足客户所期望的质量和更短的订单交货时间,并避免由不可避免的缺陷和随机设备故障引起的内部制造中断。实现这些操作任务,没有不良质量的货物,错过的截止日期,和制造中断,帮助管理层最大限度地减少运营支出。为了在上述情况下帮助制造企业,本研究探索了一种制造系统,该系统通过返工或消除缺陷、纠正概率故障、部分加班和减少正常运行时间的外包选项来保证质量。本研究透过建立模型、数学公式、优化方法及演算法提出,找出系统营运支出的函数,显示其凹凸性,并推导出所研究制造模型的最优批处理时间。最后,本研究提供了数值实例来证实我们的工作的适用性,并揭示了它能够提供各种深刻的关键系统信息,帮助管理层制定战略运营决策。
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引用次数: 0
A dynamic scheduling method with Conv-Dueling and generalized representation based on reinforcement learning 一种基于强化学习的卷积决斗和广义表示的动态调度方法
3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2023-01-01 DOI: 10.5267/j.ijiec.2023.6.003
Minghao Xia, Haibin Liu, Mingfei Li, Long Wang
In modern industrial manufacturing, there are uncertain dynamic disturbances between processing machines and jobs which will disrupt the original production plan. This research focuses on dynamic multi-objective flexible scheduling problems such as the multi-constraint relationship among machines, jobs, and uncertain disturbance events. The possible disturbance events include job insertion, machine breakdown, and processing time change. The paper proposes a conv-dueling network model, a multidimensional state representation of the job processing information, and multiple scheduling objectives for minimizing makespan and delay time, while maximizing the completion punctuality rate. We design a multidimensional state space that includes job and machine processing information, an efficient and complete intelligent agent scheduling action space, and a compound scheduling reward function that combines the main task and the branch task. The unsupervised training of the network model utilizes the dueling-double-deep Q-network (D3QN) algorithm. Finally, based on the multi-constraint and multi-disturbance production environment information, the multidimensional state representation matrix of the job is used as input and the optimal scheduling rules are output after the feature extraction of the conv-dueling network model and decision making. This study carries out simulation experiments on 50 test cases. The results show the proposed conv-dueling network model can quickly converge for DQN, DDQN, and D3QN algorithms, and has good stability and universality. The experimental results indicate that the scheduling algorithm proposed in this paper outperforms DQN, DDQN, and single scheduling algorithms in all three scheduling objectives. It also demonstrates high robustness and excellent comprehensive scheduling performance.
在现代工业制造中,加工机器和作业之间存在着不确定的动态扰动,这些扰动会打乱原有的生产计划。本文主要研究机器、作业之间的多约束关系和不确定干扰事件等动态多目标柔性调度问题。可能的干扰事件包括作业插入、机器故障和加工时间改变。本文提出了一种卷积网络模型,一种作业处理信息的多维状态表示,以及最小化完工时间和延迟时间,同时最大化完工正点率的多个调度目标。设计了包含作业和机器加工信息的多维状态空间,高效完备的智能代理调度动作空间,结合主任务和分支任务的复合调度奖励函数。网络模型的无监督训练采用决斗-双深度Q-network (D3QN)算法。最后,基于多约束、多干扰的生产环境信息,将作业的多维状态表示矩阵作为输入,对卷积网络模型进行特征提取并进行决策,输出最优调度规则。本研究对50个测试用例进行了仿真实验。结果表明,所提出的卷积网络模型对DQN、DDQN和D3QN算法都能快速收敛,并具有良好的稳定性和通用性。实验结果表明,本文提出的调度算法在三个调度目标上都优于DQN、DDQN和单一调度算法。具有较高的鲁棒性和较好的综合调度性能。
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引用次数: 1
A kernel-free L1 norm regularized ν-support vector machine model with application 无核L1范数正则化支持向量机模型及其应用
3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2023-01-01 DOI: 10.5267/j.ijiec.2023.8.002
Junyuan Xiao, Guoyi Liu, Min Huang, Zhihua Yin, Zheming Gao
With a view to overcoming a few shortcomings resulting from the kernel-based SVM models, these kernel-free support vector machine (SVM) models are newly promoted and researched. With the aim of deeply enhancing the classification accuracy of present kernel-free quadratic surface support vector machine (QSSVM) models while avoiding computational complexity, an emerging kernel-free ν-fuzzy reduced QSSVM with L1 norm regularization model is proposed. The model has well-developed sparsity to avoid computational complexity and overfitting and has been simplified as these standard linear models on condition that the data points are (nearly) linearly separable. Computational tests are implemented on several public benchmark datasets for the purpose of showing the better performance of the presented model compared with a few known binary classification models. Similarly, the numerical consequences support the more elevated training effectiveness of the presented model in comparison with those of other kernel-free SVM models. What`s more, the presented model is smoothly employed in lung cancer subtype diagnosis with good performance, by using the gene expression RNAseq-based lung cancer subtype (LUAD/LUSC) dataset in the TCGA database.
为了克服基于核的支持向量机模型存在的一些不足,对无核支持向量机模型进行了新的推广和研究。为了进一步提高现有无核二次曲面支持向量机(QSSVM)模型的分类精度,同时避免计算复杂度,提出了一种新型的L1范数正则化无核模糊约简QSSVM模型。该模型具有良好的稀疏性,避免了计算复杂性和过拟合,并在数据点(几乎)线性可分的条件下简化为这些标准线性模型。在几个公共基准数据集上进行了计算测试,以显示所提出的模型与一些已知的二元分类模型相比具有更好的性能。同样,与其他无核SVM模型相比,数值结果支持所提出模型的训练效率更高。此外,通过使用TCGA数据库中基于基因表达rnaseq的肺癌亚型(LUAD/LUSC)数据集,该模型顺利地应用于肺癌亚型诊断,并具有良好的性能。
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引用次数: 1
Fitness landscape analysis of the simple assembly line balancing problem type 1 简单装配线平衡问题类型的适应度景观分析
3区 工程技术 Q4 ENGINEERING, INDUSTRIAL Pub Date : 2023-01-01 DOI: 10.5267/j.ijiec.2023.9.005
Somayé Ghandi, Ellips Masehian
As the simple assembly line balancing problem type 1 (SALBP1) has been proven to be NP-hard, heuristic and metaheuristic approaches are widely used for solving middle to large instances. Nevertheless, the characteristics (fitness landscape) of the problem’s search space have not been studied so far and no rigorous justification for implementing various metaheuristic methods has been presented. Aiming to fill this gap in the literature, this study presents the first comprehensive and in-depth Fitness Landscape Analysis (FLA) study for SALBP1. The FLA was performed by generating a population of 1000 random solutions and improving them to local optimal solution, and then measuring various statistical indices such as average distance, gap, entropy, amplitude, length of the walk, autocorrelation, and fitness-distance among all solutions, to understand the complexity, structure, and topology of the solution space. We solved 83 benchmark problems with various cycle times taken from Scholl’s dataset which required 83000 local searches from initial to optimal solutions. The analysis showed that locally optimal assembly line balances in SALBP1 are distributed nearly uniformly in the landscape of the problem, and the small average difference between the amplitudes of the initial and optimal solutions implies that the landscape was almost plain. In addition, the large average gap between local and global solutions showed that global optimum solutions in SALBP1 are difficult to find, but the problem can be effectively solved using a single-solution-based metaheuristic to near-optimality. In addition to the FLA, a new mathematical formulation for the entropy (diversity) of solutions in the search space for SALBP1 is also presented in this paper.
由于简单装配线平衡问题类型1 (SALBP1)已被证明是np困难的,因此启发式和元启发式方法被广泛用于求解大中型实例。然而,问题搜索空间的特征(适应度景观)到目前为止还没有研究过,也没有提出实施各种元启发式方法的严格理由。为了填补这一文献空白,本研究首次对SALBP1进行了全面深入的Fitness Landscape Analysis (FLA)研究。通过生成1000个随机解的总体,并将其改进为局部最优解,然后测量所有解之间的平均距离、间隙、熵、振幅、行走长度、自相关性和适应度距离等统计指标,了解解空间的复杂性、结构和拓扑结构。我们用来自Scholl数据集的不同周期时间解决了83个基准问题,从初始到最优解决方案需要83000个本地搜索。分析表明,SALBP1的局部最优装配线平衡几乎均匀地分布在问题的景观中,初始解和最优解振幅之间的平均差很小,表明景观几乎是平坦的。此外,SALBP1的局部解与全局解之间的平均差距较大,表明该问题很难找到全局最优解,但使用基于单解的元启发式算法可以有效地求解该问题。此外,本文还提出了SALBP1搜索空间中解的熵(多样性)的一个新的数学公式。
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引用次数: 1
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International Journal of Industrial Engineering Computations
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