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Analysis of the Modernised Railway Vehicle Component with Regard to Reliability and Operational Safety 现代化铁路车辆部件的可靠性和运行安全性分析
Pub Date : 2024-06-01 DOI: 10.12913/22998624/185438
Stanisław Młynarski, R. Pilch, Maksymilian Smolnik, J. Szybka
This paper presents an analysis of the design of the bogie pivot of an electric multiple unit, which is cast in cast steel to replace the forged pivot used to date. The change in pivot manufacturing technology is justified for eco - nomic reasons, but may affect the reliability and operational safety of multiple units. The authors analysed to what extent the change in pivot manufacturing technology from forged to cast can affect the operational reliability of the upgraded structural component and what requirements should be met so that the introduced upgrade does not reduce the operational safety of the electric multiple unit. An important part of the analysis is the consideration of the effect of preventive replacements of the rubber element of the vibration damper on damage to the pivot and vibra - tion damper system. The dependence of damage to the cooperating components of the pivot elements and vibration damper in the system is demonstrated. The lifespan of the rubber element of the damper is considerably less than that of the bogie pivot of the electric traction unit, and its damage increases the probability of damage to the cast steel pivot. This relationship is critical and, in order to ensure the required reliability of the traction unit, a strategy of preventive replacement of the rubber element of the damper was proposed and achieved in the simulation model developed. This issue is presented in this paper because it is fundamental to the safe operation of rail vehicles.
本文分析了电力动车组转向架枢轴的设计,该枢轴采用铸钢铸造,以取代迄今为止使用的锻造枢轴。枢轴制造技术的改变是出于生态原因,但可能会影响多联机组的可靠性和运行安全性。作者分析了枢轴制造技术从锻造到铸造的变化会在多大程度上影响升级后结构部件的运行可靠性,以及应满足哪些要求才能使引入的升级不会降低电动多联机组的运行安全性。分析的一个重要部分是考虑预防性更换减震器橡胶元件对枢轴和减震器系统损坏的影响。该分析表明了系统中枢轴元件和减震器配合部件的损坏情况。减振器橡胶元件的使用寿命大大低于电力牵引装置转向架枢轴的使用寿命,其损坏会增加铸钢枢轴损坏的概率。这种关系至关重要,为了确保牵引装置所需的可靠性,我们提出了预防性更换减振器橡胶元件的策略,并在所开发的仿真模型中实现了这一目标。本文之所以提出这一问题,是因为它对轨道车辆的安全运行至关重要。
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引用次数: 0
The Use of Artificial Intelligence for Quality Assessment of Refill Friction Stir Spot Welded Thin Joints 利用人工智能评估填充式搅拌摩擦点焊薄接头的质量
Pub Date : 2024-06-01 DOI: 10.12913/22998624/185618
A. Kubit, Grzegorz Kłosowski, Wojciech Berezowski
This paper presents a machine learning and image segmentation based advanced quality assessment technique for thin refill friction stir spot welded (RFSSW) joints. In particular, the research focuses on developing a predictive support vector machines (SVM) model. The purpose of this model is to facilitate the selection of RFSSW process parameters in order to increase the shear load capacity of joints. In addition, an improved weld quality assessment algorithm based on optical analysis was developed. The research methodology includes specimen preparation stages, mechanical tests, and algorithmic analysis, culminating in a machine learning model trained on experimental data. The results demonstrate the effectiveness of the model in selecting welding process parameters and assessing weld quality, offering significant improvements compared to standard techniques. The optimized SVM model, employing the radial basis function (RBF) kernel, achieved a lower root mean square error of 257.9 and a high correlation coefficient of 0.95, indicating a strong linear relationship between the predicted and actual shear load capacities. This research not only proposes a novel approach to optimizing welding parameters but also facilitates automatic quality assessment, potentially revolutionizing and spreading the application of the RFSSW technique in various industries.
本文介绍了一种基于机器学习和图像分割的薄填充搅拌摩擦点焊 (RFSSW) 接头先进质量评估技术。具体而言,研究重点是开发一个预测性支持向量机 (SVM) 模型。该模型旨在帮助选择 RFSSW 工艺参数,以提高接头的剪切承载能力。此外,还开发了一种基于光学分析的改进型焊接质量评估算法。研究方法包括试样制备阶段、机械测试和算法分析,最终形成一个根据实验数据训练的机器学习模型。结果表明,该模型在选择焊接工艺参数和评估焊接质量方面非常有效,与标准技术相比有显著改进。采用径向基函数 (RBF) 内核的优化 SVM 模型的均方根误差较低,为 257.9,相关系数高达 0.95,表明预测的剪切承载能力与实际的剪切承载能力之间具有很强的线性关系。这项研究不仅提出了优化焊接参数的新方法,还促进了自动质量评估,有可能彻底改变和推广 RFSSW 技术在各行各业的应用。
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引用次数: 0
Methods of Automatic Interpretation of Signals Used in Control Systems 自动解读控制系统信号的方法
Pub Date : 2024-06-01 DOI: 10.12913/22998624/185846
Krzysztof Wójcik
The article presents the concepts of control systems that use methods of automatic analysis and interpretation of signals. These issues are presented through the description of three control strategies: simple closed-loop control, control using a process of classification, and using a signal understanding technique. The systems based on the discussed concepts are illustrated with examples of controlling a milling machine and an autonomous vehicle. In addition, in more detail, a task of learning human motor activities is described. This task, due to the nature of the controlled object, which is a human being, is extremely difficult. The article shows that the advanced control process, in which the control algorithm is selected and its parameters are adapted to the current situation, may be implemented through the use of the classification process and machine learning methods in general. Changing the algorithm is also possible using signal understanding techniques. These techniques, utilizing models of the objects, allow to predict the long-term effects of the control process. The ability to build control systems that operate in the above manner is of huge practical importance. The aim of this article is to describe the methods of automatic signal interpretation used in control processes and identify the main problems related to their use. The key problems refer to the acquisition of expert knowledge by the system. In order for this knowledge to be effectively transferred, the methods used in the system should have a high level of explainability. Showing the essential nature of this feature is the main outcome of this work.
文章介绍了使用信号自动分析和解读方法的控制系统概念。文章通过描述三种控制策略来阐述这些问题:简单的闭环控制、使用分类过程的控制和使用信号理解技术的控制。以控制铣床和自动驾驶汽车为例,说明了基于所讨论概念的系统。此外,还更详细地介绍了学习人类运动活动的任务。由于被控对象是人,因此这项任务极其困难。文章表明,可以通过使用分类过程和一般的机器学习方法来实现高级控制过程,即根据当前情况选择控制算法并调整其参数。利用信号理解技术也可以改变算法。这些技术利用对象模型,可以预测控制过程的长期效果。建立以上述方式运行的控制系统的能力具有巨大的现实意义。本文旨在介绍控制过程中使用的自动信号解读方法,并找出与使用这些方法有关的主要问题。主要问题涉及系统对专家知识的获取。为了有效传递这些知识,系统中使用的方法应具有较高的可解释性。这项工作的主要成果就是展示了这一特点的本质。
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引用次数: 0
Determination of Design Limitations of Curved Profiles Manufactured by Robotics Non-Planar Additive Manufacturing 确定机器人非平面快速成型技术制造的曲面型材的设计局限性
Pub Date : 2024-06-01 DOI: 10.12913/22998624/185960
Pavol Štefčák, I. Gajdoš, J. Slota, Jozef Varga, Zuzana Kimáková, M. Vrabeľ
The emerging trend of employing 4 or more axes multi-purpose and gantry industrial robots in large format additive manufacturing presents numerous opportunities as well as challenges. The capacity to handle substantial material quantities and rapidly produce prototypes, instrumentation, and final products of considerable dimensions necessitates the formulation of a well-suited production strategy. This involves setting production parameters to minimize material consumption and production time, considering the limitations of the utilized technologies, and ensuring the final product’s quality. While slicers are commonly employed for establishing manufacturing strate - gies and production parameters, most additive manufacturing slicers are optimized for planar 3 axes 3D printing. This limitation hinders their ability to generate non-planar and freeform toolpaths. To overcome this constraint, this paper delves into the utilization of parametric modelling as a potent tool in the realm of non-planar additive manufacturing. It explores the possibilities offered by Rhinoceros Grasshopper software in designing toolpath strategies and fabricating non-planar layers. The paper addresses the associated challenges and limitations of parametric modelling, including computational complexity and the requirement for specialized software and expertise. It emphasizes the crucial need to strike a balance between design complexity and manufacturability to ensure the successful implementation of non-planar additive manufacturing processes.
在大幅面增材制造中使用 4 轴或更多轴多功能和龙门式工业机器人的新兴趋势带来了众多机遇和挑战。要想处理大量材料并快速生产原型、仪器和最终产品,就必须制定合适的生产策略。这就需要设置生产参数,最大限度地减少材料消耗和生产时间,考虑所使用技术的局限性,并确保最终产品的质量。虽然切片机通常用于制定生产策略和生产参数,但大多数增材制造切片机都针对平面三维打印进行了优化。这一限制阻碍了它们生成非平面和自由形态工具路径的能力。为了克服这一限制,本文深入探讨了如何利用参数建模作为非平面增材制造领域的有力工具。它探讨了 Rhinoceros Grasshopper 软件在设计刀具路径策略和制造非平面层方面提供的可能性。论文探讨了参数化建模的相关挑战和局限性,包括计算复杂性以及对专业软件和专业知识的要求。它强调了在设计复杂性和可制造性之间取得平衡的重要必要性,以确保非平面添加制造工艺的成功实施。
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引用次数: 0
Susceptibility to Stress Corrosion Cracking of Selected Amorphous Polymer Materials in a Sea-Water Environment 选定无定形聚合物材料在海水环境中的应力腐蚀开裂敏感性
Pub Date : 2024-06-01 DOI: 10.12913/22998624/185394
Monika Chomiak, M. Szymiczek, S. Sarraj
This paper aimed to determine the susceptibility of polycarbonate and polymethylmethacrylate to corrosion cracking under specific operating conditions. The tests included static tensile and flexure, impact strength, and micro - scopic examination. Due to the synergistic effect of tensile stresses and seawater environment, numerous cracks are observed. Moreover, aging conditions did not significantly reduce the strength properties of the tested speci - mens; thus, higher resistance to stress corrosion cracking does not have a close relationship with the material’s mechanical properties.
本文旨在确定聚碳酸酯和聚甲基丙烯酸甲酯在特定操作条件下的腐蚀开裂敏感性。测试包括静态拉伸和弯曲、冲击强度和微观检查。由于拉伸应力和海水环境的协同作用,观察到许多裂纹。此外,老化条件并未明显降低受测材料的强度特性;因此,较高的抗应力腐蚀开裂能力与材料的机械特性并无密切关系。
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引用次数: 0
Testing of the Light Transmittance of Industrial Varnishes 测试工业清漆的透光率
Pub Date : 2024-06-01 DOI: 10.12913/22998624/185463
W. Żyłka, Piotr Potera
The article presents the study of the light transmittance of a colorless car varnish. The varnish was tested at different temperatures for UV light transmission and the ability to protect car paint pigments from degradation. These tests make it possible to assess the durability and quality of the varnish. A comparison of light transmittance through glass, quartz glass and solar glass was made. It has been noted that the curing temperature of the varnish has an impact on its transmission (up to a few percent). A similar effect has been observed in the case of varnish with a hardener.
文章介绍了对无色汽车清漆透光性的研究。在不同温度下对清漆的紫外线透射率和保护汽车漆颜料不降解的能力进行了测试。通过这些测试,可以评估清漆的耐久性和质量。还对玻璃、石英玻璃和太阳能玻璃的透光率进行了比较。结果表明,清漆的固化温度会影响其透光率(最多可达百分之几)。在使用固化剂的清漆中也观察到了类似的效果。
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引用次数: 0
Enhanced Concrete Performance and Sustainability with Fly Ash and Ground Granulated Blast Furnace Slag – A Comprehensive Experimental Study 利用粉煤灰和磨细高炉矿渣提高混凝土性能和可持续性--综合实验研究
Pub Date : 2024-06-01 DOI: 10.12913/22998624/186192
Rajasekhar Cheruvu, B. Kameswara Rao
This research paper explained in detail how well regular concrete works and how well concrete with fly ash and ground granulated blast furnace slag (GGBS) performs as a substitute for cement. Through a series of experiments, the objective of the study was to perform an experiment that promotes the usage of partial replacement-based concrete which can replace the conventional concrete as well as contributes to sustainable development. A dedicated methodology was developed for the study, focusing on the mechanical and durability properties of the materials with inducing sustainable materials. The methodology study examined the mechanical properties, durability, and microstructural attributes of concrete blends. Cement concrete specimens with binder ratios (%) of 0.3, 0.4, and 0.5 were tested for compressive strength, rapid chloride permeability, SEM, and XRD at 28, 56, and 90 days. Fly ash and GGBS were used to partially replace cement at 0% to 70% for all binder ratios by weight of cement. There were optimal replacement percentages for each binder ratio and fly ash; the concrete partially substituted with GGBS had similar or enhanced mechanical properties to conventional concrete. The novelty of the study is to incorporate microstructure analysis for the same samples that shall enable analysing the behaviour of the partial replaced materials with conventional concrete. In connection with the results, the study had found lower RCPT values in partial replacement concrete specimens, fly ash and GGBS increased chloride ion resistance. SEM and XRD analyses revealed the microstructural properties and phase composition of concrete mixtures, showing how supplementary cementitious materials refine pore structure and provide durable hydration products. This study shows that fly ash and GGBS can improve concrete performance as well as reduce impact on environment and applications in construction.
本研究论文详细介绍了普通混凝土的效果,以及粉煤灰和磨细高炉矿渣(GGBS)混凝土作为水泥替代品的效果。研究的目的是通过一系列实验,推广使用部分替代型混凝土,以取代传统混凝土,促进可持续发展。研究制定了专门的方法,重点关注材料的机械性能和耐久性能,并诱导使用可持续材料。该方法研究了混凝土混合物的机械性能、耐久性和微观结构属性。对粘结剂比率(%)为 0.3、0.4 和 0.5 的水泥混凝土试样进行了 28、56 和 90 天的抗压强度、快速氯离子渗透性、扫描电镜和 XRD 测试。在所有粘结剂配比中,粉煤灰和 GGBS 部分替代水泥的比例均为 0% 至 70%(按水泥重量计)。每种粘合剂配比和粉煤灰都有最佳的替代比例;使用 GGBS 部分替代水泥的混凝土具有与传统混凝土相似或更高的力学性能。这项研究的新颖之处在于对相同样本进行了微观结构分析,从而能够分析部分替代材料与传统混凝土的性能。研究结果发现,部分替代混凝土试样的 RCPT 值较低,粉煤灰和 GGBS 的抗氯离子能力较强。扫描电镜和 XRD 分析揭示了混凝土混合物的微观结构特性和相组成,显示了辅助胶凝材料如何细化孔隙结构并提供持久的水化产物。这项研究表明,粉煤灰和 GGBS 可改善混凝土性能,减少对环境的影响,并可应用于建筑领域。
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引用次数: 0
Enhancing Thermal Performance of Hot Storage Tanks through Chimney-Type Electric Heating and Natural Circulation 通过烟囱式电加热和自然循环提高储热水箱的热性能
Pub Date : 2024-06-01 DOI: 10.12913/22998624/186160
N. Beithou, Nassir Abdallatif, Mohammad Bani Khalid, Sameh Alsaqoor, Ali Alahmer, G. Borowski, S. As’ad, Hani Attar, Artur Andruszkiewicz
This study goes on the enhancement of thermal performance of a chimney type electrically heated hot storage tanks (HST) in static mode. The different natural circulation areas (chimney areas) were used with different di - ameter of large (9.5 cm), medium (2.5 cm) and small (1.5 cm) to find the effect of natural circulation on HST performance. Being part of real system, the performance of chimney insulated and without chimney insulation was also studied. The experiments showed that the chimney significantly affects the thermal stratification within the tank. Different chimney contact diameters (9.5 cm, 2.5 cm and 1.5 cm) were tested giving varying degrees of thermal stratification. It was found that the smaller chimney contact diameters led to higher thermal stratification that gives a more rapid heating of the top layer temperatures. The impact of insulation on thermal performance was inconclusive as top layer temperatures of the tank were still rising, showing the need of a more effective insulation as well as further investigation into the dynamic mode of operation. It is also noted that the top outer layer had the higher rate of temperature rising to the larger diameter, giving the sign of the importance of the chimney type electrical heater in the hot storage tank.
本研究旨在提高静态模式下烟囱式电加热储热水箱(HST)的热性能。研究人员使用了不同的自然循环区域(烟囱区域)和不同的尺寸(大(9.5 厘米)、中(2.5 厘米)和小(1.5 厘米),以了解自然循环对蓄热箱性能的影响。作为真实系统的一部分,还研究了烟囱隔热和无烟囱隔热的性能。实验表明,烟囱对水箱内的热分层有很大影响。对不同的烟囱接触直径(9.5 厘米、2.5 厘米和 1.5 厘米)进行了测试,得出了不同程度的热分层。结果发现,较小的烟囱接触直径会导致较高的热分层,使顶层温度升温更快。隔热材料对热性能的影响尚无定论,因为罐体顶层温度仍在上升,这表明需要更有效的隔热材料以及对动态运行模式的进一步研究。此外,我们还注意到,直径较大的外层顶端温度上升速度较快,这表明烟囱式电加热器在储热水箱中的重要性。
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引用次数: 0
Open Source Intelligence Opportunities and Challenges: a Review 开源情报的机遇与挑战:综述
Pub Date : 2024-06-01 DOI: 10.12913/22998624/186036
Sabina Szymoniak, Kacper Foks
Data files, photos, and videos on the internet are vast sources of information about the person who posted them. These files contain content about appearance, behaviour, views, and material status. Analyzing these files helps verify the accuracy of the content and helps verify the creation method. Social media platforms like Facebook, Twitter, and Instagram often post this information. Public databases provide information about enterprises, corpo - rations, and public figures, enabling access to government trips, scientific articles, and company reputations. These resources help in understanding potential collaborations and identifying potential partners. Open-source intelli - gence (OSINT) is a collection of tools and methods for extracting information from publicly available sources. It helps verify the accuracy and authenticity of information, as seen in the FBI’s 2020 investigation of a Philadelphia woman involved in protests and preparing precise attacks like spear phishing. In this manuscript, we present an up-to-date overview of research that uses open-source methods and techniques. We will concentrate on the tools and methods advancing the cybersecurity industry. Studying the manuscript of OSINT opportunities and challenges can help readers understand the state of the art in theory and practice. We will also highlight the future directions and requirements for OSINT methods and the newly designed tools using these methods.
互联网上的数据文件、照片和视频是发布者的大量信息来源。这些文件包含有关外貌、行为、观点和物质状况的内容。分析这些文件有助于验证内容的准确性,也有助于验证创建方法。Facebook、Twitter 和 Instagram 等社交媒体平台经常发布此类信息。公共数据库提供有关企业、团体和公众人物的信息,可以查阅政府行程、科学文章和公司声誉。这些资源有助于了解潜在的合作并确定潜在的合作伙伴。开放源码情报(OSINT)是从公开来源提取信息的一系列工具和方法。它有助于验证信息的准确性和真实性,正如联邦调查局 2020 年对一名费城妇女参与抗议活动和准备鱼叉式网络钓鱼等精确攻击的调查所示。在本手稿中,我们将介绍使用开源方法和技术进行研究的最新概况。我们将专注于推动网络安全行业发展的工具和方法。研究 OSINT 的机遇与挑战手稿有助于读者了解理论与实践方面的最新进展。我们还将重点介绍 OSINT 方法的未来发展方向和要求,以及使用这些方法新设计的工具。
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引用次数: 0
Simulation and Experimental Study of the Termo-Mechanical Effect of the Milling Process of 7075 Aluminium Alloy 7075 铝合金铣削过程的终端机械效应模拟与实验研究
Pub Date : 2024-06-01 DOI: 10.12913/22998624/185680
W. Habrat, Joanna Lisowicz, Jarosław Tymczyszyn, Anna Skroban
This study combined simulation and experimental tests to analyse the cutting performance of three solid carbide end mills with distinct geometries during the milling of the 7075 aluminium alloy. For the tests, three uncoated end mills were employed, which differed in rake angle, clearance angle, and helical pitch. Simulation tests revealed temperature distributions and the resultant cutting forces. The machining with a milling cutter with a higher blade angle was shown to cause an increase in the temperature in the cutting zone. However, during machining with a sharper blade of cutting tool, a decrease of cutting forces was not observed. The simulated temperature distribution on the cutting edge of the cutting tool may justify significant differences in the dynamics of changes in the cutting force components during the period of operational wear.
本研究结合模拟和实验测试,分析了三种具有不同几何形状的整体硬质合金立铣刀在铣削 7075 铝合金时的切削性能。测试中使用了三种无涂层立铣刀,它们的前角、间隙角和螺旋间距各不相同。模拟试验显示了温度分布和由此产生的切削力。使用刀刃角度较大的铣刀进行加工时,切削区的温度会升高。然而,在使用更锋利的刀具进行加工时,并未观察到切削力的下降。刀具切削刃上的模拟温度分布表明,在操作磨损期间,切削力分量的动态变化存在显著差异。
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引用次数: 0
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