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Investigation of Cutting Tool Wear in the Milling Process of the Inconel 718 Alloy 铬镍铁合金 718 铣削过程中的切削刀具磨损研究
Pub Date : 2024-04-01 DOI: 10.12913/22998624/182944
Paweł Piórkowski, Wojciech Borkowski, M. Bartoszuk, E. Miko
The article presents the results of research on the wear of the cutting tool in the process of high feed milling and plunge milling of the Inconel 718 alloy. A specially designed milling head was used in the study, allowing both of the previously mentioned milling methods to be implemented with a single tool. Ceramic inserts CNGN120712 in versions CS300 and CW100 were used for the research. During the experiment, the values of cutting depth a p [mm], cutting width a e [mm] and feed per edge f z [mm/edge] were changed. The study was conducted under the conditions of accelerated wear. The results show the tool life in individual tests using the parameter of the material volume predicted to be removed in the tool life cycle G max [cm 3 ], obtained by third degree polynomial approximation. For milling with high feeds, the volume of material expected to be removed over the tool life cycle G max ranged from 54 to 106 cm 3 , whereas for plunge milling it ranged from 33 to 73 cm 3 .
文章介绍了对 Inconel 718 合金进行高进给铣削和切入铣削过程中切削工具磨损情况的研究结果。研究中使用了一种特殊设计的铣头,使前面提到的两种铣削方法都能用一把刀具完成。研究使用了 CS300 和 CW100 型号的 CNGN120712 陶瓷刀片。在实验过程中,切削深度 a p [毫米]、切削宽度 a e [毫米]和每刃进给量 f z [毫米/刃]的值都发生了变化。研究是在加速磨损的条件下进行的。结果表明,通过三次多项式近似得到的刀具寿命周期内预计去除的材料体积参数 G max [cm 3],可以计算出单个试验中的刀具寿命。对于高进给铣削,刀具寿命周期内预计去除的材料体积 G max 介于 54 到 106 cm 3 之间,而对于切入式铣削,则介于 33 到 73 cm 3 之间。
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引用次数: 0
Damages of the Section Insulator Guide Caused by Electric Arc 电弧对分段绝缘子导轨造成的损坏
Pub Date : 2024-04-01 DOI: 10.12913/22998624/184091
Jarosław Konieczny, Krzysztof Labisz
This article presents research on the influence of an electric arc on the properties and structure of a traction section guide made of ETP (electrolytic tough pitch) copper in a segment insulator of a railway section. An electrical discharge occurring during use, which may accompany the passage of the pantograph current collector between adjacent guides, may cause many physical phenomena. In addition to existing guide wear mechanisms, such as friction, corrosion, and/or oxidation, the action of an electric arc also has a devastating effect on the guide in use, causing its complete destruction in extreme cases. The aim of the investigation was to determine what type of damage to the sectional guide in real operation conditions was caused by the impact of an electric arc that is induced when the pantograph passes from one guide to the adjacent one. The paper presents the results of tests on an operational guide made of hard electrolytic copper Cu-ETP, in particular the results of microscopic observations, the results of microscopic tests obtained using the ZEISS SUPRA 25 scanning electron microscope, as well as the analysis of the chemical composition in micro-areas (EDS - Energy-dispersive X-ray spectroscopy). On the basis of the tests carried out, it was found that the dominant destructive mechanism of the guide is the electric arc, the presence of elements from the external environment was also determined, and the degree of damage was analysed depending on the conditions and operating times.
本文介绍了电弧对铁路区段绝缘子中由 ETP(电解韧间距)铜制成的牵引区段导轨的性能和结构的影响研究。在使用过程中,受电弓电流收集器在相邻导轨之间通过时可能会发生放电,这可能会导致许多物理现象。除了摩擦、腐蚀和/或氧化等现有的导轨磨损机制外,电弧的作用还会对使用中的导轨产生破坏性影响,在极端情况下会导致导轨完全损坏。调查的目的是确定在实际运行条件下,当受电弓从一个导轨传递到相邻导轨时,电弧的影响会对分段导轨造成何种类型的损坏。本文介绍了对硬质电解铜 Cu-ETP 制成的运行导轨的测试结果,特别是显微观察结果、使用蔡司 SUPRA 25 扫描电子显微镜进行的显微测试结果以及微区化学成分分析(EDS - 能量色散 X 射线光谱)。根据所进行的测试,发现导轨的主要破坏机制是电弧,还确定了外部环境中元素的存在,并根据条件和运行时间分析了损坏程度。
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引用次数: 0
The Effect of HVOF Spray Distance on Solid Particle Erosion Resistance of WC-based Cermets Bonded by Co, Co-Cr and Ni Deposited on Mg-alloy Substrate HVOF 喷射距离对镁合金基底上沉积的钴、钴铬和镍结合的 WC 基金属陶瓷的固体颗粒抗侵蚀性的影响
Pub Date : 2024-04-01 DOI: 10.12913/22998624/184025
Ewa Jonda, L. Łatka, Aleksandra Lont, K. Gołombek, M. Szala
Magnesium alloys are very interesting engineering materials because of their high strength-to-density ratio. On the other hand, they are characterized by low hardness as well as low erosion resistance. Because of these reasons, their applications in the industry are very limited. The article presents the results of the high velocity oxy-fuel (HVOF) spraying of the hard cermet coatings onto AZ31 magnesium alloy substrate. Three feedstock powders were used in the process with composition (wt.%): WC-12Co, WC-10Co-4Cr and WC-20Cr 3 C 2 Ni. The spray distance (SD) was selected as a variable parameter with values equal to 320 and 400 mm. Observations carried out under a scanning electron microscope (SEM) revealed a typical HVOF-sprayed microstructure with a compact structure and low po - rosity (below 3 vol.%). The hardness of the manufactured coatings, ranging from 912 HV0.2 to 1328 HV0.2, what was significantly higher than the substrate. The solid particle erosion tests were carried out according to the ASTM G76-04 standard. Erosive experiments were done for 30°, 60° and 90° inclination angles of the nozzle using Al 2 O 3 abrasive. Erosion tests confirm that cermets exhibit substantial erosion resistance better than the substrate. The highest erosion resistance was noted for WC-10Co-4Cr coatings. The erosion rate for cermet coatings was mostly below 0.9 mg/min, whereas for the AZ31 it was more than 1.5 mg/min. In the case of the average erosion value, it was between 12 and 22 times lower than for the substrate. Results analysis reveal that shorter spray distance decreases porosity, increases hardness, and finally supports erosion resistance of the cermets.
镁合金是一种非常有趣的工程材料,因为它具有很高的强度密度比。另一方面,它们的特点是硬度低、耐侵蚀性差。由于这些原因,它们在工业中的应用非常有限。文章介绍了在 AZ31 镁合金基材上高速富氧燃料(HVOF)喷涂硬金属陶瓷涂层的结果。该工艺使用了三种原料粉末,其成分(重量百分比)分别为:WC-12Co、WC-10Co-4Co、WC-12Co-4Co:WC-12Co、WC-10Co-4Cr 和 WC-20Cr 3 C 2 Ni。喷射距离(SD)被选为可变参数,数值分别为 320 毫米和 400 毫米。在扫描电子显微镜(SEM)下进行的观察显示,典型的 HVOF 喷涂微观结构具有结构紧凑和低po - rosity(低于 3 vol.%)的特点。涂层的硬度从 912 HV0.2 到 1328 HV0.2 不等,明显高于基材。固体颗粒侵蚀试验根据 ASTM G76-04 标准进行。使用 Al 2 O 3 磨料对喷嘴的 30°、60° 和 90° 倾角进行了侵蚀实验。侵蚀试验证实,金属陶瓷的抗侵蚀性大大优于基材。WC-10Co-4Cr 涂层的抗侵蚀能力最强。金属陶瓷涂层的侵蚀速率大多低于 0.9 毫克/分钟,而 AZ31 的侵蚀速率则超过 1.5 毫克/分钟。平均侵蚀值比基体低 12 到 22 倍。结果分析表明,较短的喷射距离可降低孔隙率,提高硬度,并最终增强金属陶瓷的抗侵蚀性。
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引用次数: 0
Strength Analysis Aspects of Psyllium/Thermoplastic Starch Films under Impact Loading Conditions 冲击载荷条件下车前子/热塑性淀粉薄膜的强度分析问题
Pub Date : 2024-04-01 DOI: 10.12913/22998624/185393
K. Beer-Lech, Paweł Kołodziej, A. Skic, Ricardo Branco
Tensile test under quasi-static loads conditions is usually used to determine the mechanical strength of thermo-plastic starch films. This kind of test does not fully illustrate the load conditions for packaging films, which, under the conditions of use, are succumb to dynamic loads. Thus, the aim of the study was to present the possibilities of using a patented soft tissues measurement testing station to analyze the mechanical strength of thermoplastic starch (TPS) films under impact loading conditions. Two groups of film specimens containing the addition of psyllium husks (TPS/PH) and psyllium flour (TPS/PF) were used for the measurements. The casting method was applied, and glycerol was used as a plasticizer. Microstructure of the specimen surface was analyzed by stereoscopic microscopy. Specimens with the addition of psyllium flour had a more uniform microstructure. The maximum break - ing forces obtained during impact tests for these films were 5 times higher than specimens containing psyllium seed husk. The same behaviour was found with respect to stresses with average values of 48.6 MPa for TPS/PF and 20.2 MPa for TPS/PH. Moreover, research confirms usefulness of patented soft tissues measurement testing station to analyse the mechanical strength of thermoplastic starch films.
通常采用准静态载荷条件下的拉伸试验来确定热塑淀粉薄膜的机械强度。这种测试并不能完全说明包装薄膜的负载条件,因为包装薄膜在使用条件下会受到动态负载的影响。因此,本研究的目的是介绍使用获得专利的软组织测量测试站分析热塑性淀粉(TPS)薄膜在冲击载荷条件下的机械强度的可能性。测量使用了两组薄膜试样,分别添加了洋车前子壳(TPS/PH)和洋车前子粉(TPS/PF)。采用了浇铸法,并使用甘油作为增塑剂。用立体显微镜分析了试样表面的微观结构。添加了洋车前子粉的试样具有更均匀的微观结构。这些薄膜在冲击试验中获得的最大断裂力是含有车前子壳的试样的 5 倍。在应力方面也是如此,TPS/PF 和 TPS/PH 的平均值分别为 48.6 兆帕和 20.2 兆帕。此外,研究还证实了获得专利的软组织测量测试站在分析热塑性淀粉薄膜机械强度方面的实用性。
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引用次数: 0
Computational Fluid Dynamics Studies of a Vertical Axis Wind Turbine with a Variable Swept Area 具有可变扫掠面积的垂直轴风力涡轮机的计算流体动力学研究
Pub Date : 2024-04-01 DOI: 10.12913/22998624/185255
Idzi Pędzisz, P. Magryta, K. Pietrykowski
The article presents the results of the Computational Fluid Dynamics (CFD) research on a vertical axis wind turbine with a variable swept area. The tested turbine has four sets of blades, each of which consists of two moving parts. By changing the angle between these parts, it is possible to change the swept area of the turbine wheel to adjust the characteristics of the turbine to the current wind speed. In the case of strong wind, it is possible to fold blades to protect the rotor against damage. The 3D-CFD model was tested using the ANSYS Fluent software. The four rotors differing in the blade angle were analyzed. The tests were carried out for different wind speeds. The results are presented as pressure and velocity distributions as well as streamlines around the rotor. In addition, the waveforms of the torque acting on a single blade and on the entire rotor are shown. The average rotor torque was also calculated. These findings enabled us to create the characteristics of the power factor for different rotational speeds of the rotor. The results show that the adjustment of the swept area makes the z-turbine have a flexible operating range.
文章介绍了对具有可变扫掠面积的垂直轴风力涡轮机进行计算流体动力学(CFD)研究的结果。测试的涡轮机有四组叶片,每组叶片由两个活动部件组成。通过改变这些部件之间的角度,可以改变涡轮机轮的扫掠面积,从而根据当前风速调整涡轮机的特性。在强风情况下,可以折叠叶片以保护转子免受损坏。使用 ANSYS Fluent 软件对 3D-CFD 模型进行了测试。对叶片角度不同的四个转子进行了分析。测试在不同风速下进行。结果显示为压力和速度分布以及转子周围的流线。此外,还显示了作用在单个叶片和整个转子上的扭矩波形。同时还计算了转子的平均扭矩。这些发现使我们能够创建转子不同转速下的功率因数特性。结果表明,通过调整扫掠面积,z 型涡轮机的运行范围非常灵活。
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引用次数: 0
Numerical Simulation of Erosion on Aluminium Plate with a Cylindrical Hole 带圆柱孔的铝板上的侵蚀数值模拟
Pub Date : 2024-04-01 DOI: 10.12913/22998624/183623
Halima Hadžiahmetović, E. Džaferović, Sanda Midžić Kurtagić, Rejhana Blažević
The purpose of the present study is to simulate erosion on the aluminium plate with a cylindrical hole caused by solid particles after passing through 90° elbow, using the Computational Fluid Dynamics (CFD), the Discrete Phase Model (DPM), and erosion equations. Discrete trajectories of solid particles are calculated using the Lagrangian approach, while the simulation of the fluid was obtained by solving the fluid motion equation using the Eulerian approach. Supplementary sub-models are incorporated into the software to enhance the accuracy of particle trajectory calculations within the simulated geometry. These sub-models include collisions of solid particles with walls (stochastic model) and erosion model. The numerical simulation results obtained in this paper were compared with the existing experimental results from the group of authors, demonstrating a good match. The paper provides the main characteristics of the mathematical model, along with the interpretation of results and a discussion, with the key findings highlighted in the conclusion. The findings indicate that erosion process is significantly influenced by both the particle impact velocity and impact angle, which are key parameters in many erosion equa - tions. Furthermore, it is observed that the velocity of the particles is consistently lower than the mean velocity of the air. Additionally, the angle at which the particles impact the aluminium plate is not always exactly 90° due to multiple collisions with the wall, signifying that the particles do not move exclusively vertically.
本研究的目的是利用计算流体动力学 (CFD)、离散相模型 (DPM) 和侵蚀方程,模拟固体颗粒通过 90° 弯头后对带圆柱孔的铝板造成的侵蚀。固体颗粒的离散轨迹使用拉格朗日方法计算,而流体的模拟则通过使用欧拉方法求解流体运动方程获得。软件中加入了补充子模型,以提高模拟几何体内粒子轨迹计算的准确性。这些子模型包括固体颗粒与壁面的碰撞(随机模型)和侵蚀模型。本文中获得的数值模拟结果与作者小组现有的实验结果进行了比较,结果表明两者匹配度很高。论文介绍了数学模型的主要特点,同时对结果进行了解释和讨论,并在结论中强调了主要发现。研究结果表明,侵蚀过程受到颗粒撞击速度和撞击角度的显著影响,而这两个参数是许多侵蚀方程中的关键参数。此外,还观察到颗粒的速度始终低于空气的平均速度。此外,由于与铝板壁的多次碰撞,颗粒撞击铝板的角度并不总是精确的 90°,这表明颗粒并非完全垂直运动。
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引用次数: 0
A Study on the Channel and Gap Flow Simulation For Electrical Discharge Micro-Drilling of Inconel 718 Superalloy Inconel 718 超耐热合金放电微钻孔的通道和间隙流动模拟研究
Pub Date : 2024-04-01 DOI: 10.12913/22998624/183998
M. Machno, M. Trajer, Adrian Czeszkiewicz, Paulina Żurawka
The process of electrical discharge micro-drilling (micro-EDD) of micro holes is used in the aviation, automotive and biomedical industries. In this process, an important issue affecting the stability and efficiency of the process is the flow of the working fluid through the tool electrode channel and the front and side gap areas. Because tool electrodes have diameters below 1 mm. Many factors present in the EDM-drillig process occurring on a micro scale mean that a full explanation of the phenomena affecting the process is limited. The solution is to analyze the phenomena in the process based on the results of numerical simulations, which are based on real measurements. The aim of this work is to analyze the flow of de-ionized water through a brass single-channel electrode with a channel diameter of 0.11 mm and a front and side gap. The liquid flow was analyzed for various variants (with and without cavitation, with added rotation of the tool electrode, with and without surface roughness with material particles). In simulation, it is impor - tant to gradually increase the complexity of the model, starting with the simplest model and gradually adding further phenomena. Analysis of the simulation results showed a significant impact on the liquid flow of cavitation, as well as the presence of vortex gaps in some areas, which have a significant impact on the process of drilling micro holes.
微孔放电钻孔(micro-EDD)工艺用于航空、汽车和生物医学行业。在这一工艺中,影响工艺稳定性和效率的一个重要问题是工作流体流经工具电极通道以及正面和侧面间隙区域。因为工具电极的直径小于 1 毫米。电火花钻孔加工过程中的许多因素都发生在微观尺度上,这意味着对影响加工过程的现象的全面解释是有限的。解决的办法是以实际测量为基础,根据数值模拟的结果来分析加工过程中的现象。这项工作的目的是分析去离子水流经黄铜单通道电极的情况,该电极的通道直径为 0.11 毫米,正面和侧面有间隙。分析了液体流动的各种变体(有空化和无空化、工具电极的附加旋转、有材料颗粒表面粗糙和无材料颗粒表面粗糙)。在模拟过程中,必须逐步增加模型的复杂性,从最简单的模型开始,逐步增加更多的现象。对模拟结果的分析表明,空化现象对液体流动的影响很大,某些区域还存在涡流间隙,这对钻微孔的过程有很大影响。
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引用次数: 0
Screw Extrusion as a Scalable Technology for Manufacturing Polylactide Composite with Graphene Filler 螺杆挤压是制造含石墨烯填料的聚乳酸复合材料的可扩展技术
Pub Date : 2024-04-01 DOI: 10.12913/22998624/184152
D. Kaczor, Krzysztof Bajer, A. Raszkowska-Kaczor, Oksana Krasinska, Grzegorz Domek, P. Szroeder
The use of carbon nanomaterials as fillers in the process of obtaining polymer composites by extrusion poses many problems. The high agglomeration ability and low bulk density of carbon nanomaterials do not allow to easy production of composites characterized by very good dispersion of the filler in the polymer matrix, which is required to obtain a high-quality product. The advantage of this type of fillers is that the improvement of the composite properties can be achieved even at a low degree of filling. In this article, we describe a method for obtaining poly - lactide composites with a nanofiller in the form of graphene nanoplatelets. To overcome the difficulties associated with the use of graphene, we divided the process of obtaining composites into two stages. In the first stage, we made a masterbatch containing 25 wt.% graphene, from which, in the second stage, we obtained target composites containing from 0.1 to 2 wt.% graphene. A twin-screw extruder was used in both stages. The tested filling levels had no significant impact on the recorded processing parameters. The composites obtained by the described meth - od are characterized by good dispersion of graphene. However the graphene agglomerates can be observed in the polymer matrix. Composites were tested by SEM, FTIR, DSC and MFR methods. Mechanical tests such as static tension, three-point bending, impact strength showed that the addition of 0.5 wt.% of graphene improves tensile strength by 10%, Young’s modulus by 19% and both flexural strength and flexural modulus by 15%. The carbon filler has an impact on crystallization process of the polymer matrix by acting as a nucleating agent.
在通过挤压获得聚合物复合材料的过程中,使用碳纳米材料作为填料会产生许多问题。碳纳米材料的团聚能力强、体积密度低,因此不容易生产出填料在聚合物基体中分散性非常好的复合材料,而这正是获得高质量产品所必需的。这类填料的优势在于,即使填充度较低,也能改善复合材料的性能。在本文中,我们介绍了一种使用石墨烯纳米颗粒形式的纳米填料获得聚乳酸复合材料的方法。为了克服与使用石墨烯相关的困难,我们将获得复合材料的过程分为两个阶段。在第一阶段,我们制作了含有 25 重量百分比石墨烯的母料;在第二阶段,我们从中获得了含有 0.1 至 2 重量百分比石墨烯的目标复合材料。两个阶段都使用了双螺杆挤压机。测试的填充量对记录的加工参数没有明显影响。通过所述方法获得的复合材料具有石墨烯分散性好的特点。不过,在聚合物基体中可以观察到石墨烯团块。复合材料通过 SEM、FTIR、DSC 和 MFR 方法进行了测试。静态拉伸、三点弯曲和冲击强度等力学测试表明,添加 0.5 重量百分比的石墨烯可使拉伸强度提高 10%,杨氏模量提高 19%,弯曲强度和弯曲模量均提高 15%。碳填料作为成核剂对聚合物基体的结晶过程有影响。
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引用次数: 0
Modifications of the Formal Risk Analysis and Assessment for the Information System Security 对信息系统安全正式风险分析和评估的修改
Pub Date : 2024-04-01 DOI: 10.12913/22998624/185162
Imed El Fray, Artur Wiliński
In the article, a modification of formal model of risk analysis (FoMRA) was proposed. The modified FoMRA1 method takes into account the guidelines of ISO/IEC 27001 and ISO/IEC 27005 standards. The applied modifica - tion and abstraction by resources and security controls (also called countermeasures) significantly shortened the time of risk weight calculation in comparison with the MEHARI method. An attempt was also made to further reduce the time of risk analysis using agents collecting information and data from various network nodes, from operating systems and devices, and additional agents containing information on reports on security procedures, security services, security management and organizational activities related to the information systems (mainte - nance, insurance, outsourcing contracts, etc.) and transfer it to the local FoMRA1 database. The obtained results indicate that the proposed method together with agents installed in various nodes enable a quick reaction to the system threats and prevention of their impacts (quasi-real-time security monitoring system).
文章提出了风险分析正式模型(FoMRA)的一种改进方法。修改后的 FoMRA1 方法考虑了 ISO/IEC 27001 和 ISO/IEC 27005 标准的指导方针。与 MEHARI 方法相比,通过对资源和安全控制(也称为对策)进行修改和抽象,大大缩短了风险权重计算的时间。为进一步缩短风险分析时间,还尝试使用了从不同网络节点、操作系统和设备收集信息和数据的代理,以及包含安全程序报告、安全服务、安全管理和信息系统相关组织活动(维护、保险、外包合同等)信息的附加代理,并将其传输到本地 FoMRA1 数据库。结果表明,建议的方法和安装在各节点的代理可对系统威胁做出快速反应,并防止其影响(准实时安全监控系统)。
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引用次数: 0
Influence of Selected Weather Conditions on the Photovoltaic System Efficiency in Central Poland – Case Study 波兰中部特定天气条件对光伏系统效率的影响 - 案例研究
Pub Date : 2024-04-01 DOI: 10.12913/22998624/184104
M. Sarniak
The article details the data obtained from monitoring the photovoltaic (PV) system in 2021–2023, equipped with a module for measuring basic weather parameters. The PV system under consideration, with a peak output of 3.2 kW p , is connected to the electricity grid and is mounted on the flat roof of the building. The annual relative yields of the generated energy were about 10% less than estimated, and their monthly distributions were asymmetric. In the “sum - mer” months (i.e., from April to September), the PV system generated, on average, about 75% of the whole year’s energy. The histograms of the PV system’s active power output showed that, on average, about 40% of the time, the PV inverter operated in underloaded mode. For selected weather conditions measured on site, a regression analysis was conducted with the active output power of the PV system. The main objective of the work was to develop a com - prehensive method for analysing PV plant monitoring data and the impact of weather conditions on its performance. The proposed method was realized as a case study for central Poland but can be implemented anywhere.
文章详细介绍了 2021-2023 年光伏(PV)系统的监测数据,该系统配备了测量基本天气参数的模块。该光伏系统的峰值输出功率为 3.2 kW p,与电网相连,安装在建筑物的平屋顶上。发电量的年相对收益率比估计值低约 10%,且每月分布不对称。在 "全年 "月份(即 4 月至 9 月),光伏系统平均发电量约占全年发电量的 75%。光伏系统有功功率输出柱状图显示,光伏逆变器平均约有 40% 的时间处于欠载模式。针对现场测量到的选定天气条件,对光伏系统的有功输出功率进行了回归分析。这项工作的主要目的是开发一种综合方法,用于分析光伏电站监测数据以及天气条件对其性能的影响。所提出的方法是作为波兰中部的一个案例研究实现的,但可以在任何地方实施。
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引用次数: 0
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