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Shaping the Topography of the Active Surface of a Ceramic Grinding Wheel with a Stationary Multi-Point Diamond Dresser 用固定式多点金刚石修整器修整陶瓷砂轮活动表面的形貌
Pub Date : 2024-04-01 DOI: 10.12913/22998624/184339
R. Dębkowski, M. Gołąbczak
Stationary multi-point diamond dressers are an economical alternative to single-point dressers. However, when using them, it is necessary to keep in mind the different way of shaping the surface topography of the wheel being dressed. During one dressing pass, the grinding wheel is affected by several diamonds fixed at specific distances on the dresser surface. The simulation studies presented in the paper showed that, depending on the dressing feed and the distance and active width of the diamonds, the overlap of their motion paths is not the same over the entire grinding wheel surface, as is the case when single-point dressers are used - the grinding wheel surface consists of areas shaped with different overlap ratios. Taking into account the results of simulation studies, formulas were proposed for calculating two new indicators to supervise the dressing process with stationary multi-point dressers. Experimental dressing tests using new indicators and the evaluation of the vitrified grinding wheel topography confirmed the usefulness of using the new indicators and the inhomogeneity of the grinding wheel surface topog - raphy, resulting from the different overlapping of the motion paths of individual dresser diamonds.
固定式多点金刚石砂轮修整器是单点砂轮修整器的经济替代方案。但在使用时,必须注意修整砂轮表面形貌的不同方式。在一次修整过程中,砂轮会受到固定在修整器表面特定距离上的多个金刚石的影响。论文中的模拟研究表明,根据修整进给量、金刚石的距离和有效宽度,金刚石运动轨迹在整个砂轮表面的重叠情况并不相同,这与使用单点修整器时的情况不同--砂轮表面由不同重叠率的区域组成。考虑到模拟研究的结果,提出了两个新指标的计算公式,用于监督固定式多点修整器的修整过程。使用新指标进行的修整试验和对玻璃化砂轮形貌的评估证实了使用新指标的实用性,以及由于单个修整器金刚石运动轨迹的不同重叠而造成的砂轮表面形貌的不均匀性。
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引用次数: 0
Modeling and Analysis of Fuel Cell Power Generation System Using Proportional Integral Speed Controller 使用比例积分速度控制器的燃料电池发电系统建模与分析
Pub Date : 2024-04-01 DOI: 10.12913/22998624/184340
Satyanarayana Addala, I.E.S. Naidu
This paper proposes the modeling and economic analysis of proton exchange membrane type fuel cells. Fuel cells (FC) are electrochemical devices that convert chemical energy into electrical energy. FC offers clean and effective energy production and it undergoes rigorous growth by numerous manufacturers with different applications. FC is a promising new technology for the generation of electrical energy. This technology contains hydrogen and oxygen to produce electrical energy through the electrochemical process. A mathematical model of an FC is developed which shows the cathode and anode, output voltage, and economic analysis of the fuel cells. The simulation results of the fuel cell for a suitable converter controller are proposed in Matlab 2021b software.
本文提出了质子交换膜燃料电池的建模和经济分析。燃料电池(FC)是一种将化学能转化为电能的电化学装置。燃料电池可提供清洁、有效的能源生产,并在众多制造商的不同应用中得到了蓬勃发展。燃料电池是一种很有前途的发电新技术。该技术包含氢气和氧气,通过电化学过程产生电能。本文建立了燃料电池的数学模型,显示了燃料电池的阴极和阳极、输出电压和经济性分析。在 Matlab 2021b 软件中,针对合适的转换控制器提出了燃料电池的模拟结果。
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引用次数: 0
The Impact of a Movement Type on Tribological Properties of AlTiN Coating Deposited on HS6-5-2C Steel 运动类型对沉积在 HS6-5-2C 钢上的氮化铝涂层摩擦学特性的影响
Pub Date : 2024-04-01 DOI: 10.12913/22998624/185164
J. Kowalczyk, M. Madej, Katarzyna Piotrowska, K. Radoń-Kobus
This paper investigates the effect of the type of movement on the tribological properties of an AlTiN coating ap - plied to a disc made of HS6-5-2C steel. Tribological tests were carried out with a tribometer operating on a ball-disc friction apparatus moving in to-and-from as well as in rotary motion. The tests were carried out under technically dry friction conditions, subject to the application of a cutting fluid used during machining in grinding, turning, mill - ing, drilling and cutting processes. A scanning microscope was used to observe the morphology of the surface, the morphology of the AlTiN coating, and to determine its chemical composition and assess wear mechanisms. The topography of the surface was analysed before and after carrying out the friction and wear tests using a confocal microscope with interferometric mode. The results of the provided tests indicate that the cutting fluid used in the tests reduced the coefficient of friction in both rotary and the sliding – reciprocating motion about 75% and 65% respectively. It has also contributed to a reduction in linear wear in the sliding – reciprocating motion about 22%. In case of rotary motion, higher values of linear wear about 40% were recorded, due to wear of the counterspecimen.
本文研究了运动类型对HS6-5-2C钢制圆盘上氮化钛铝涂层摩擦学特性的影响。摩擦学试验是在一个球盘摩擦装置上进行的,该装置既可以做往返运动,也可以做旋转运动。试验是在干摩擦技术条件下进行的,在磨、车、铣、钻和切削加工过程中使用了切削液。使用扫描显微镜观察表面形态、AlTiN 涂层形态,确定其化学成分并评估磨损机制。在进行摩擦和磨损测试前后,使用干涉模式共焦显微镜分析了表面形貌。试验结果表明,试验中使用的切削液将旋转运动和滑动-往复运动的摩擦系数分别降低了约 75% 和 65%。它还使滑动-往复运动中的线性磨损降低了约 22%。在旋转运动中,由于反试样的磨损,线性磨损值较高,约为 40%。
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引用次数: 0
Modification of Microstructure and Surface Properties of Ti-6Al-4V Alloy by MoSi2 Particles Using Micro-Arc Oxidation Process 利用微弧氧化工艺用 MoSi2 粒子改变 Ti-6Al-4V 合金的微观结构和表面性能
Pub Date : 2024-04-01 DOI: 10.12913/22998624/185409
Nawar Fahem, Ali Haleem, Samir Awad
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引用次数: 0
Underwater Human Arm Manipulator – System Calibration 水下人臂机械手 - 系统校准
Pub Date : 2024-04-01 DOI: 10.12913/22998624/183569
Artur Babiarz, R. Bieda, Tomasz Grzejszczak, Krzysztof Jaskot, Andrzej Kozyra, Piotr Sciegienka
Controlling a remotely operated underwater vehicle (ROV) is an extremely challenging task that requires precise maneuvering and navigation in complex as well as often unpredictable environments. The operator faces numer - ous difficulties, including limited visibility and communication constraints, in addition to the need to interpret data from various sensors. This paper describes a method for calibration of a wearable system equipped with inertial measurement unit (IMU) sensors that control the underwater manipulators. To implement a solution that allows the robot to be controlled by the operator’s hand movements, it is necessary to measure the movement of the arm. This task is carried out using the IMU sensors, which are mounted in appropriate places on the ROV operator’s suit to allow mapping the movement of his/her upper limbs. These movements are transferred to the manipulator’s arms on the ROV, making it possible to interact with the environment by – manipulating objects under-water.
控制遥控水下机器人(ROV)是一项极具挑战性的任务,需要在复杂且往往不可预测的环境中精确操纵和导航。除了需要解释来自各种传感器的数据之外,操作员还面临着许多困难,包括有限的能见度和通信限制。本文介绍了一种校准配备惯性测量单元(IMU)传感器的可穿戴系统的方法,该系统可控制水下机械手。要实现通过操作员的手部动作控制机器人的解决方案,就必须测量手臂的运动。IMU 传感器安装在遥控潜水器操作员衣服的适当位置,可以测绘操作员上肢的运动。这些运动被传输到遥控潜水器上的操纵臂上,从而可以通过操纵水下物体与环境进行互动。
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引用次数: 0
Impacts of Using Exhaust Gas Recirculation and Various Amount of Dimethyl Ether Premixed Ratios on Combustion and Emissions on a Dual-Fuel Compression Ignition Engine 使用废气再循环和不同量的二甲醚预混比例对双燃料压燃式发动机燃烧和排放的影响
Pub Date : 2024-04-01 DOI: 10.12913/22998624/183793
D. Stepanenko, Jacek Rudnicki, Zbigniew Kneba
In the presented research, the authors dealt with the specific properties of the combustion process of dimethyl ether (DME) in a combustion car (Volkswagen Golf IV) engine AJM 1.9 TDI PDE made by Volkswagen factory. Dimeth-yl ether is an alternative fuel produced most often from natural gas, which can be used in compression ignition engines as a single fuel or co-burned with diesel oil. This work describes the impacts of using exhaust gas recirculation (EGR) system and various diesel to DME substitution ratios from 0% to approximately 25% (on an energy basis), on the combustion process in a dual-fuel diesel engine. The engine has been modified so that DME fuel is introduced into the intake manifold just before the intake valves. The diesel fuel supply system, operation algorithms of the engine electronic control unit and other engine elements were left unchanged as it was built by the manufacturer.
在本研究中,作者研究了二甲醚(DME)在大众汽车厂生产的内燃汽车(大众高尔夫 IV)发动机 AJM 1.9 TDI PDE 燃烧过程中的具体特性。二甲醚是一种替代燃料,最常见的生产原料是天然气,可作为单一燃料或与柴油共同燃烧用于压燃式发动机。这项工作描述了使用废气再循环(EGR)系统和不同的柴油与二甲醚替代率(从 0% 到约 25%,以能量为基础)对双燃料柴油发动机燃烧过程的影响。对发动机进行了改装,使二甲醚燃料在进气门之前进入进气歧管。柴油供应系统、发动机电子控制单元的运行算法和其他发动机元件均保持制造商制造时的原样。
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引用次数: 0
Time-Resolved Sensitivity of a Cadmium-Doped Copper Oxide Thin Film as a Chlorine Gas Detector 作为氯气探测器的掺镉氧化铜薄膜的时间分辨灵敏度
Pub Date : 2024-04-01 DOI: 10.12913/22998624/185270
Turki Alotibi, Waleed Shirbeeny, Ahmed Alshahrie, Mohammed Aida, Jawid Iqbal
Due to its strong affinity for chlorine gas, Cd can potentially form CdCl 2 . Cd-doped CuO thin films are sensitive to chlorine gas, as careful inclusion of Cd in the CuO crystal structure modifies the energy gap depending on the dop - ant concentration. We employed spray pyrolysis to deposit Cd-doped CuO on fluorine tin oxide (FTO) while heat - ing the substrate to 500 °C. The X-ray diffraction (XRD) analysis revealed that Cd was interstitially incorporated in the CuO lattice structure, as verified by scanning electron microscopy (SEM) imaging. The photoluminescence study demonstrated that increasing the Cd concentration in CuO resulted in higher emission intensity, providing valuable insights into Cu 2+ and O 2-energy levels. Exposing a Cd-doped CuO thin film to chlorine gas modifies the bandgap, depending on the Cd concentration. The fluctuation in the bandgap energy of copper oxide doped with cadmium indicates the chlorine gas concentration nearby. Time-resolved measurements for the I-V characteristics of the thin film revealed considerable current variation during the exposure to chlorine gas.
由于镉对氯气有很强的亲和力,因此有可能形成 CdCl 2。掺杂镉的氧化铜薄膜对氯气很敏感,因为掺杂镉的氧化铜晶体结构会根据掺杂浓度改变能隙。我们采用喷雾热解方法在氟锡氧化物(FTO)上沉积掺杂镉的氧化铜,同时将基底加热到 500 °C。X 射线衍射(XRD)分析表明,镉被间隙掺入到氧化铜晶格结构中,扫描电子显微镜(SEM)成像也验证了这一点。光致发光研究表明,CuO 中 Cd 浓度的增加会导致更高的发射强度,这为了解 Cu 2+ 和 O 2 的能级提供了宝贵的信息。将掺镉的氧化铜薄膜暴露在氯气中会改变其带隙,这取决于镉的浓度。掺杂镉的氧化铜带隙能的波动表明附近的氯气浓度。对薄膜的 I-V 特性进行的时间分辨测量显示,在暴露于氯气的过程中,电流变化相当大。
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引用次数: 0
Management of the Special Processes – An Experimental Study of Bent Reinforced Concrete Beams 特殊工艺的管理 - 钢筋混凝土弯曲梁的实验研究
Pub Date : 2024-04-01 DOI: 10.12913/22998624/184195
D. Michałowska-Maziejuk, D. Klimecka-Tatar, M. Ingaldi, B. Kaczmarska, Agnieszka Czajkowska
The article presents an analysis of the results obtained from the testing of simply supported reinforced concrete beams subjected to four-point bending. The beams, with two levels of steel reinforcement ( ρ s1 = 1.26%, ρ s 2 = 0.71%), and dimensions of 0.12×0.30×3.30 m, were subjected to loading involving a sudden increase in force with multiple unloading cycles to zero. The study included comparative analysis of deflection results obtained from experimental tests (calculated based on the curvature of the element and readings from measurement devices) with deflection values obtained through calculations based on two selected standards. Real values of ultimate bending moments were also compared with theoretical values. Additionally, compressive strength tests were conducted on eight cubic concrete specimens with a side length of b = 150 mm, obtained for each concrete batch. They con - stitute accompanying studies. Using standard procedures, strength and statistical parameters were estimated and evaluated, taking into account the assessment of the quality of the concrete production used to make the reinforced concrete beams. Ensuring compliance with the process of producing full-sized reinforced concrete beams with existing standard procedures, as well as attention to the quality of concrete production, contributed to achieving satisfactory results in the experimental tests. Knowledge about the impact of loading on mechanical properties enables effective management of factors shaping quality to obtain a construction material with optimal parameters.
文章对承受四点弯曲的简支钢筋混凝土梁的测试结果进行了分析。这些梁有两层钢筋(ρ s1 = 1.26%,ρ s 2 = 0.71%),尺寸为 0.12×0.30×3.30 米,在加载过程中涉及到力的突然增加和多次卸载到零的循环。研究包括对实验测试得出的挠度结果(根据构件曲率和测量设备读数计算得出)和根据两个选定标准计算得出的挠度值进行比较分析。极限弯矩的实际值也与理论值进行了比较。此外,还对每批混凝土中边长为 b = 150 毫米的八个立方体混凝土试件进行了抗压强度测试。这些试验是配套研究。采用标准程序对强度和统计参数进行了估算和评估,同时考虑到了对用于制作钢筋混凝土梁的混凝土生产质量的评估。确保全尺寸钢筋混凝土梁的生产过程符合现有标准程序,并关注混凝土的生产质量,有助于在实验测试中取得令人满意的结果。通过了解荷载对力学性能的影响,可以对影响质量的因素进行有效管理,从而获得具有最佳参数的建筑材料。
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引用次数: 0
Design of Dry Friction Damper to Reduce Vibration Impacts to Circuit Cards at Critical Frequencies 设计干摩擦阻尼器以减少临界频率对电路板的振动影响
Pub Date : 2024-04-01 DOI: 10.12913/22998624/184026
Ihor Kovtun, Andrii Goroshko, Svitlana Petrashchuk
The paper is focused on providing strength and stiffness for circuit cards exposed to vibration at critical frequen - cies. Since the dry friction damping is more effective than viscous damping and in case when application of vis - cous dampers is restricted by electronic package design the dry friction damper is proposed to be embedded to de-sign of enclosure case in order to reduce oscillation amplitudes of circuit cards at critical frequencies. Dry friction damper produces dissipative forces – non-elastic resistance forces due to friction in kinematic pairs undergoing oscillations. The mathematical model has been developed for estimation of maximal dynamic stress and deflec - tion in critical cross-section of circuit card with embedded dry friction damper at critical frequencies. Developed mathematical model specifies minimal limit value for stiffness of dry friction damper, which is used in engineering calculations to determine its geometric parameters. Design of dry friction damper is introduced by semi-elliptical beam with rectangular profile. The effectiveness of dry friction damper to reduce dynamic stress and deflection in circuit cards has been analytically proved and experimentally testified.
本文的重点是为暴露在临界频率振动下的电路板提供强度和刚度。由于干摩擦阻尼比粘滞阻尼更有效,而且当粘滞阻尼器的应用受到电子封装设计的限制时,建议将干摩擦阻尼器嵌入外壳的去设计中,以降低电路卡在临界频率下的振幅。干摩擦阻尼器会产生耗散力--由于运动对在振荡过程中产生摩擦而产生的非弹性阻力。为估算内嵌干摩擦阻尼器的电路卡临界截面在临界频率下的最大动态应力和变形,我们开发了一个数学模型。所开发的数学模型规定了干摩擦阻尼器刚度的最小极限值,用于工程计算以确定其几何参数。干摩擦阻尼器的设计由带有矩形轮廓的半椭圆形梁引入。干摩擦阻尼器在减少电路卡动态应力和挠度方面的有效性已得到分析证明和实验验证。
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引用次数: 0
Effect of Regular Shot Peening and Semi-Random Shot Peening Conditions on Selected Properties of the Surface Layer of Gray Cast Iron 常规喷丸强化和半随机喷丸强化条件对灰铸铁表层部分性能的影响
Pub Date : 2024-04-01 DOI: 10.12913/22998624/184341
A. Skoczylas, K. Zaleski
Both dispersed and concentrated shot peening can be an effective method for the finishing of machine components. This work investigates the effect of two different shot peening (SP) processes conducted with the same technologi - cal parameters on selected properties of the surface layer of gray cast iron EN-GJL 250. Specifically, regular shot peening (RSP) and semi-random shot peening (SRSP) were investigated in the study. The results demonstrated that the surface quality of EN-GJL 250 samples was higher after RSP than after SRSP. The analyzed surface roughness parameters were lower after RSP than after SRSP, with the exception of the Rvk parameter. As a result of RSP, the analyzed roughness parameters increased from 5% to 62% in relation to their values after pre-treatment. The lowest values of the surface roughness parameters were obtained after RSP conduced with the impact energy E = 100 mJ, the distance between the dimples x = 0.3 mm, and the diameter of the shot peening element d = 14.3 mm. Assess - ment of the 3D surface topography showed significant differences in the formation of machining traces depending on the employed surface treatment. In RSP, the traces were arranged in a uniform manner, with the assumed step, whereas in SRSP the shot peening traces had no set pattern of orientation. The application of RSP and SRSP caused an increase in surface microhardness. The maximum surface microhardness was 75 HV0.5 for RSP and 98 HV0.5 for SRSP. Residual stresses were higher after SRSP than after RSP. Compressive residual stresses were induced in both types of shot peening process.
分散喷丸强化和集中喷丸强化都是对机器部件进行精加工的有效方法。这项工作研究了在相同技术参数下进行的两种不同强化(SP)工艺对灰铸铁 EN-GJL 250 表层选定属性的影响。具体来说,研究了常规强化(RSP)和半随机强化(SRSP)。结果表明,RSP 后 EN-GJL 250 样品的表面质量高于 SRSP 后。除 Rvk 参数外,RSP 后分析的表面粗糙度参数均低于 SRSP 后的参数。经过 RSP 处理后,分析的粗糙度参数比预处理后的值增加了 5%到 62%。在冲击能量 E = 100 mJ、凹槽间距 x = 0.3 mm、喷丸元件直径 d = 14.3 mm 的条件下进行 RSP 后,表面粗糙度参数值最低。对三维表面形貌的评估显示,加工痕迹的形成因采用的表面处理方法不同而存在显著差异。在 RSP 中,加工痕迹以均匀的方式排列,并有假定的阶梯,而在 SRSP 中,喷丸加工痕迹没有固定的方位模式。使用 RSP 和 SRSP 会导致表面显微硬度增加。RSP 的最大表面显微硬度为 75 HV0.5,SRSP 为 98 HV0.5。SRSP 后的残余应力高于 RSP 后的残余应力。两种喷丸强化工艺都产生了压缩残余应力。
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引用次数: 0
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