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Impacts of baffle setting in rotary kiln on pyrolysis movement of pesticide waste salt particles 回转窑挡板设置对农药废盐颗粒热解运动的影响
IF 2.8 3区 工程技术 Q1 MATHEMATICS, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-03-18 DOI: 10.1007/s40571-025-00940-1
Yueyan Song, Wenjun Shang, Miao Shang, Zhaomin Wang, Di He

The rotary kiln has been widely used in the chemical pyrolysis industry for decades. This study focused on elucidating the impact of incorporating baffles on the motion of pesticide waste salt (WS) particles during pyrolysis in a rotary kiln. Through discrete element method software simulation, the effects of different baffle lengths (75 cm, 120 cm, and 150 cm) and baffle angles (0°, 15°, and 45°) were investigated to provide valuable insights into predicting the movement and heat transfer of WS. The simulation results indicated that the length of the baffle had a significant impact on the behavior of WS particles with longer baffles resulting in enhanced mean residence time and velocity of particles but the reduced temperature variations. These changes were accompanied by a cyclic pattern of initially rising and subsequently falling velocities. Conversely, the baffle setting angle exhibits an insignificant impact in most cases. Notably, the inclusion of baffles enhanced the elastic forces generated by particle collisions, as well as friction from rolling and relative sliding, which led to enhanced particle dispersion and rotation of WS particles. The findings confirmed that incorporating baffles positively affected both particle movement and heat transfer, thereby relieving the burden associated with subsequent management and disposal processes.

回转窑在化学热解工业中得到了广泛的应用。研究了在回转窑中添加挡板对农药废盐颗粒热解运动的影响。通过离散元法软件模拟,研究了不同挡板长度(75 cm, 120 cm和150 cm)和挡板角度(0°,15°和45°)对WS运动和传热的影响,为预测WS的运动和传热提供了有价值的见解。模拟结果表明,挡板长度对WS颗粒的行为有显著影响,挡板长度增加了颗粒的平均停留时间和速度,但降低了温度变化。这些变化伴随着一种最初速度上升随后速度下降的循环模式。相反,在大多数情况下,挡板设置角度的影响不大。值得注意的是,挡板的加入增强了颗粒碰撞产生的弹性力,以及滚动和相对滑动的摩擦,从而增强了WS颗粒的分散和旋转。研究结果证实,安装挡板对颗粒运动和传热都有积极影响,从而减轻了后续管理和处置过程的负担。
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引用次数: 0
Determination of discrete element model parameters for hilly red soil and validation through spiral opener performance analysis 红壤丘陵区离散元模型参数的确定及螺旋开刀性能分析的验证
IF 2.8 3区 工程技术 Q1 MATHEMATICS, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-03-18 DOI: 10.1007/s40571-025-00917-0
Pinglu Chen, Jianghong Su, Qixiang Xie, Jing Xu, Muhua Liu

Establishment of discrete element model of hilly red soil is an important means to carry out the interaction mechanism of soil tillage components and optimize the tillage components. The Hertz–Mindlin with bonding model was selected as the discrete element model for the hilly red soil due to its viscosity and ease of consolidation. To calibrate the parameters of the discrete element model, simulation experiments were designed based on the Box–Behnken experimental method to determine both angle of response (AOR) and penetration resistance (PR). The results indicate that the AOR is 40.67º with a soil–soil coefficient of restitution, coefficient of static friction, and coefficient of rolling friction of 0.594, 1.159, and 0.193, respectively; the PR is 517.11 N with a soil shear modulus, soil–steel coefficient of static friction, and critical normal stress of 10.1 MPa, 0.457, and 14.892 kPa, respectively; and the relative error of AOR and PR between simulation and actual measurements is 2.22 and 2.48%, respectively. Finally, the discrete element model was verified through ditching simulation and field experiment using a spiral opener. The results show that the relative error of resistance torque between simulation and field experiments is 2.18%; the relative errors of ditch depth, height of soil ridge on the left and right sides, and soil throwing distances on the left and right sides between simulation and field experiments are 4.68, 3.96, 10.24, 5.99, and 10.64%, respectively.

建立红壤丘陵区离散元模型是研究土壤耕作成分相互作用机制和优化耕作成分的重要手段。考虑到丘陵红壤的黏性和易固结性,本文选择了Hertz-Mindlin粘接模型作为离散元模型。为了标定离散单元模型的参数,基于Box-Behnken实验方法设计了仿真实验,以确定响应角(AOR)和穿透阻力(PR)。结果表明:AOR为40.67º,土-土恢复系数、静摩擦系数和滚动摩擦系数分别为0.594、1.159和0.193;PR = 517.11 N,土剪切模量、土-钢静摩擦系数和临界法向应力分别为10.1 MPa、0.457和14.892 kPa;AOR和PR与实际测量值的相对误差分别为2.22%和2.48%。最后,通过开沟仿真和螺旋开沟机现场试验对离散元模型进行了验证。结果表明:仿真结果与现场实验结果的相对误差为2.18%;模拟与现场试验的沟深、左右垄高、左右抛土距离的相对误差分别为4.68、3.96、10.24、5.99和10.64%。
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引用次数: 0
Simulation study on the two-phase unsaturated microscopic seepage based on digital core technology 基于数字核心技术的两相非饱和细观渗流模拟研究
IF 2.8 3区 工程技术 Q1 MATHEMATICS, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-03-17 DOI: 10.1007/s40571-025-00930-3
Xudi Wu, Wei Liu, Xuefei Zou, Jingyu Cao, Jianfeng Xiao, Cai Deng

In recent years, digital core technology as an emerging numerical simulation method has been widely used in various fields. This study investigates the unsaturated microscopic seepage of gas–water phases in the pore-throat structure of sandstone. First, the real three-dimensional pore-throat structure of sandstone is extracted by digital core CT scanning technique. Then, a 3D numerical model that used in the unsaturated microscopic seepage is established based on the visualization image processing technology. Next, the two-phase unsaturated seepage coupling equations are developed by using the two-phase volume-averaged momentum equation and the continuity equation. Finally, by combining the two-phase saturation relation, the van Genuchten model, and the Mualem model, we realize the simulation of the two-phase unsaturated seepage in a real pore-throat structure of sandstone. The results demonstrate that the effective porosity and permeability of the model are 14.97% and 21.5 mD, respectively. The variation of wetting phase saturation is not uniform due to the existence of dominant channels in the unsaturated seepage process. The streamlines at the large pore throat are denser than elsewhere, and the velocity of the fluid is faster. The relative permeabilities of the two phases at different positions in the model are similar. Moreover, the shape of the relative permeability curve is concave. The final relative permeability of the non-wetting phase is approximately equal to 1.

近年来,数字核心技术作为一种新兴的数值模拟方法被广泛应用于各个领域。研究了砂岩孔喉结构中气水相非饱和微观渗流问题。首先,采用数字岩心CT扫描技术提取砂岩真实三维孔喉结构;然后,基于可视化图像处理技术,建立了非饱和细观渗流的三维数值模型。其次,利用两相体积平均动量方程和连续性方程建立了两相非饱和渗流耦合方程。最后,结合两相饱和关系、van Genuchten模型和Mualem模型,实现了真实砂岩孔喉结构中两相非饱和渗流的模拟。结果表明,该模型的有效孔隙度和渗透率分别为14.97%和21.5 mD。在非饱和渗流过程中,由于优势通道的存在,润湿相饱和度的变化并不均匀。大孔喉处的流线密度较大,流体流速较快。模型中两相在不同位置的相对渗透率相似。相对渗透率曲线呈凹形。非润湿相的最终相对渗透率近似等于1。
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引用次数: 0
Numerical study on sloshing in a rectangular tank of small dimensions by the MPS method 用MPS方法对小尺寸矩形槽内晃动进行数值研究
IF 2.8 3区 工程技术 Q1 MATHEMATICS, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-03-16 DOI: 10.1007/s40571-025-00931-2
O. A. Godoy-Marroquín, J. Sánchez-Mondragón, I. Félix-González, A. R. Cruces-Girón

The paper presents a numerical study of violent liquid sloshing on a two-dimensional rectangular tank of small dimensions by the Moving Particle Semi-implicit method. The numerical model considers a surface tension model to smoothly track the surface behavior, for this, pressure impact results were compared with and without a surface tension model. Also, the profiles during the run-up and run-down breaking waves on the sloshing process are compared with experimental results from the literature of similar scale. From these comparisons is highlighted the importance of the surface tension model on small dimensions on sloshing breaking waves, to an accurate simulation process, is showed by comparing the impact pressure with experimental literature results. Particle discretization for the numerical test considers two scales dimensions close to the experimental test from the literature, and two oscillation periods close to the natural resonant period of the fluid in the tank.

本文采用运动粒子半隐式方法对小尺寸二维矩形槽内液体剧烈晃动进行了数值研究。数值模型考虑了表面张力模型来平滑地跟踪表面行为,为此,将压力冲击结果与不考虑表面张力模型的结果进行了比较。同时,本文还与类似尺度文献的实验结果进行了对比。从这些比较中突出了小尺寸表面张力模型对晃动破碎波的重要性,并通过与实验文献结果的冲击压力的比较显示了精确的模拟过程。数值试验的颗粒离散化考虑了接近文献中实验试验的两个尺度尺寸和接近槽内流体自然共振周期的两个振荡周期。
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引用次数: 0
Research on the mechanism of adhesion and blockage of mulching device of ridging and mulching machine 垄式复盖机复盖装置粘堵机理研究
IF 2.8 3区 工程技术 Q1 MATHEMATICS, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-03-15 DOI: 10.1007/s40571-025-00937-w
Qinxue Zhao, Fei Dai, Shilin Zhang, Haifu Pan, Pengqing Xu, Hengshan Zhou

Aiming at the difficult problem that the surface of the chute of the mulching device is easy to be clogged with clay when the starter mulching machine operates under the wet and sticky soil environment, the study designed a bionic convex bag chute based on the effect of bionic adhesion reduction and studied its adhesion reduction and desorption characteristics to further explore the mechanism of bionic convex bag adhesion reduction and desorption. Firstly, according to the surface characteristic parameters of the convex packet microstructure of the dung beetle head, 13 kinds of bionic convex packet soil chute were designed in Solidworks2023 software, and Hertz-Mindlin with JKR model was chosen as the contact model of wet soil particles, and then, the simplified model of the mulching device was imported into EDEM2022.2 software for the mulching simulation analysis. Finally, the soil adhesion simulation data were imported into Design-Expert13 software and analyzed by Box–Behnken experimental design and results to obtain the optimal dimensions of the surface bump structure of the biomimetic chute as follows: The bump diameter is 4.68 mm, the height of the bump is 1.5 mm, and the area of the bump is 47.86%. Field tests were carried out at the off-campus test base to verify the reliability of the simulation analysis, and it is known through orthogonal tests that the four factors of the bionic convex bag skidding trough adhesion test indexes affect the amount of adherent soil in the order from the largest to the smallest, namely, the soil moisture content, the type of skidding troughs, scraper spacing, and the operating speed. The results of the validation and comparison test show that the viscosity reduction and desorption effects of the bionic convex bag chute are I, II, and III in descending order, and the test results are highly consistent with the results obtained in the EDEM simulation, which verifies the reliability of the simulation model, among which the viscosity reduction of the bionic convex bag chute I is the best, and the average amount of soil adhesion in the soil with water content of 20%, 25%, and 30% is reduced by 36.27%, 17.08%, and 9.57%, respectively, compared to that of the prototypical chute. The results of the study can provide a feasible research method for the investigation of the viscosity reduction mechanism of the soil touching parts of the ridging mulching machine and the optimization design of the structural improvement.

针对启动式覆盖机在潮湿粘土环境下运行时覆盖装置滑槽表面容易被粘土堵塞的难题,本研究设计了一种基于仿生减粘效果的仿生凸袋滑槽,并对其减粘解吸特性进行了研究,进一步探索仿生凸袋减粘解吸机理。首先,根据屎壳壳虫头部凸包微结构的表面特征参数,在Solidworks2023软件中设计了13种仿生凸包土壤溜槽,并选择采用JKR模型的Hertz-Mindlin作为湿土颗粒的接触模型,然后将覆盖装置的简化模型导入EDEM2022.2软件中进行覆盖仿真分析。最后,将土壤粘附模拟数据导入design - expert13软件,通过Box-Behnken实验设计及结果分析,得到仿生滑槽表面凹凸结构的最佳尺寸为:凹凸直径4.68 mm,凹凸高度1.5 mm,凹凸面积47.86%。为验证模拟分析的可靠性,在校外试验基地进行了现场试验,通过正交试验可知,仿生凸袋滑槽黏附试验指标的四个因素对黏附土量的影响顺序由大到小,即土壤含水量、滑槽类型、刮板间距、运行速度。验证和比较测试的结果表明,降低粘度和解吸的影响仿生凸袋槽是我,II, III降序排列,和测试结果高度一致EDEM仿真的结果,验证了仿真模型的可靠性,其中仿生凸包的粘度降低槽我是最好的,和平均数量的土壤粘附在土壤含水量为20%,25%,与原型溜槽相比,分别降低了36.27%、17.08%和9.57%。研究结果可为垄式地膜机接触部位降粘机理的研究和结构改进的优化设计提供可行的研究方法。
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引用次数: 0
Study on micro-parameters of parallel bond model based on machine learning algorithm 基于机器学习算法的并联键模型微参数研究
IF 2.8 3区 工程技术 Q1 MATHEMATICS, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-03-14 DOI: 10.1007/s40571-025-00938-9
Xiaotong Du, Wanrong Liu, Chao Peng, Bin Huang, Congmin Xu, Yulin Sun, Yudi Cheng

In the numerical simulation of particle flow code (PFC2D), the values of micro-parameters directly influence the macroscopic mechanical parameters and overall performance of the numerical model. However, traditional methods for determining micro-parameters often require extensive manual trials and adjustments, leading to a highly blinded, time-consuming, labor-intensive process with limited accuracy. This paper employs the discrete element software PFC2D in combination with four machine learning algorithms: support vector machine (SVM), random forest (RF), gradient boosting decision tree (GBDT), and xtreme gradient boosting (XGBoost), to analyze the sensitivity of PFC parameters. The machine learning algorithms use 6 particle flow parameters encompassing 156 sets of data, as input variables, with the model's peak stress and elastic modulus (E) as output variables. Simultaneously, three performance evaluation metrics used to assess the performance of the algorithms. The research results indicate that the RF algorithm outperforms other models in simulating the test set of mesoscopic parameters, with the highest trend evaluation index. The parameter pb_coh has the greatest positive impact on the model's peak stress, while the parameter deform emod has the greatest positive impact on the model's elastic modulus. The machine learning algorithms provide a better method for parameter calibration, aiding in a better understanding and prediction of micro-parameters for PFC2D rock models.

在颗粒流数值模拟程序(PFC2D)中,微观参数的取值直接影响数值模型的宏观力学参数和整体性能。然而,确定微参数的传统方法通常需要大量的人工试验和调整,导致高度盲目,耗时,劳动密集型的过程,精度有限。本文采用离散元软件PFC2D,结合支持向量机(SVM)、随机森林(RF)、梯度提升决策树(GBDT)、极限梯度提升(XGBoost)四种机器学习算法,对PFC参数的敏感性进行分析。机器学习算法使用包含156组数据的6个颗粒流参数作为输入变量,模型的峰值应力和弹性模量(E)作为输出变量。同时,采用三个性能评价指标来评价算法的性能。研究结果表明,RF算法在模拟细观参数测试集方面优于其他模型,具有最高的趋势评价指标。参数pb_coh对模型峰值应力的正向影响最大,参数deform emod对模型弹性模量的正向影响最大。机器学习算法为参数校准提供了更好的方法,有助于更好地理解和预测PFC2D岩石模型的微观参数。
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引用次数: 0
Simulation of bacterial adhesion on a rough surface based on smoothed particle hydrodynamics (SPH) 基于光滑粒子流体动力学(SPH)的细菌在粗糙表面的粘附模拟
IF 2.8 3区 工程技术 Q1 MATHEMATICS, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-03-12 DOI: 10.1007/s40571-025-00924-1
Rita de Cássia Jerônimo da Silva, Silvio de Barros Melo, Daniel de Souza Queiroga, Vitor Mergulhão Torres da Paz, Thiago de Aguiar Leal Domingues

This article presents, to the best of our knowledge, a novel simulation model for bacterial adhesion on rough surfaces, combining the SPH method with the LJ potential. A Staphylococcus aureus-like spherical bacterial cell is modeled as a rigid body in a fluid simulated with PySPH. The rough surface is characterized by shear force microscopy (ShFM), with bacteria–surface interactions described by the LJ potential. Surface–fluid interactions are modeled using WCSPH, and bacterial–fluid coupling is addressed through SPH, overcoming limitations of previous models. This model offers a powerful tool for studying bacterial adhesion and surface interactions in fluid environments.

本文提出了一种结合SPH方法和LJ势的细菌在粗糙表面上粘附的新型模拟模型。一个金黄色葡萄球菌样的球形细菌细胞被模拟成一个刚体在PySPH模拟的流体中。粗糙表面通过剪切力显微镜(ShFM)进行表征,细菌与表面的相互作用由LJ势描述。使用WCSPH对表面-流体相互作用进行建模,并通过SPH解决细菌-流体耦合问题,克服了以前模型的局限性。该模型为研究流体环境中的细菌粘附和表面相互作用提供了强有力的工具。
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引用次数: 0
Deep-learning-based parametric calibration of discrete element method for the breakage simulation of sea ice 基于深度学习的海冰破碎模拟离散元法参数定标
IF 2.8 3区 工程技术 Q1 MATHEMATICS, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-03-12 DOI: 10.1007/s40571-025-00928-x
Lu Liu, Ting Wang, Xue Long, Shunying Ji

The macro-scale material parameters of sea-ice and meso-scale model parameters in the discrete element method (DEM) for sea ice have a strongly nonlinear relationship because of the size effect in the DEM model. The parametric calibration is necessary to obtain high precision of sea-ice dynamics including the failure and fragmentation. This paper proposes a deep-learning-based parametric calibration for the parallel-bonding-based DEM model of sea ice, considering that the deep learning is good at establishing the nonlinear relationship of multiple input and output parameters. The training and prediction data are generated through DEM simulations, including uniaxial compression and three-point bending tests of sea ice in the DEM. The neural networks are employed to train the model by using the training data in which material parameters are the input data and model parameters are the output data. The prediction data illustrate that the prediction errors for different model parameters are less than 30%. The empirical formula that determines the bonding strength and internal friction from the compressive and flexural strength of sea ice is used for the validation as well. The comparison indicates that the neural networks have better precision than the empirical formula, and more parameters can be determined in the neural networks. Furthermore, the DEM simulation is used to validate whether the simulation results of strength can reach the input strength parameters. The validation shows that the error is lower than 6%. Hence, the proposed deep-learning-based parametric calibration yields highly accurate and effective results for DEM simulations.

由于海冰离散元法模型中的尺寸效应,海冰宏观材料参数与中尺度模型参数之间存在强烈的非线性关系。为了获得包括破坏和破碎在内的高精度海冰动力学数据,必须进行参数标定。考虑到深度学习善于建立多个输入输出参数之间的非线性关系,本文提出了一种基于深度学习的海冰并行键合DEM模型参数定标方法。通过DEM模拟生成训练和预测数据,包括DEM中海冰的单轴压缩和三点弯曲试验。利用以材料参数为输入数据,模型参数为输出数据的训练数据,利用神经网络对模型进行训练。预测数据表明,对不同模型参数的预测误差均在30%以内。并采用由海冰的抗压和抗折强度确定粘接强度和内耗的经验公式进行验证。对比表明,该神经网络比经验公式具有更好的精度,并且可以确定更多的参数。通过DEM仿真验证强度仿真结果是否能达到输入强度参数。验证结果表明,误差小于6%。因此,所提出的基于深度学习的参数校准方法可以为DEM模拟提供高度准确和有效的结果。
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引用次数: 0
Motion and distribution of particles past multiple fixed cylinders with different arrangements in a confined moving bed 在密闭的移动床中,颗粒通过不同排列方式的多个固定圆筒的运动和分布
IF 2.8 3区 工程技术 Q1 MATHEMATICS, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-03-12 DOI: 10.1007/s40571-025-00934-z
Abhinesh Kumar, Prasanta Kumar Das

The dynamics of a confined granular bed moving under gravity past stationary cylinders with different arrangements has been studied through discrete element modeling. The formation of a stagnation zone ahead and a void zone just below the cylinders is the most unique features. For a single cylinder, the exit width and geometry does not affect the stagnation zone, but it influences the void zone. For the inline arrangement, if cylinders are closely spaced, a single large stagnation zone on the top and a single void zone beneath are noticed. The tandem arrangement does not significantly affect the stagnation zone on the top cylinder. The stagnation zone between the cylinders and the void zone below the bottom cylinder minimally increases with the pitch. It is also interesting to note that the rate of drainage is affected only marginally by the arrangement and the number of cylinders.

采用离散元模型研究了受重力作用下密闭颗粒床通过不同布置方式的固定圆柱的动力学。柱体前方的停滞区和柱体下方的空隙区是最独特的特征。对于单个圆柱体,出口宽度和几何形状对滞止区没有影响,但对空隙区有影响。对于直列排列,如果气缸间距很近,会注意到顶部有一个大的停滞区,下面有一个空隙区。串联式布置对上气缸的滞止区没有显著影响。气缸之间的滞止区和底部气缸下方的空隙区随着螺距的增加而最小地增加。同样有趣的是,排水速率仅受柱体布置和数量的轻微影响。
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引用次数: 0
Discrete modeling of acoustic emission and fracture process zone in quasi-brittle rocks 准脆性岩石声发射与破裂过程带的离散建模
IF 2.8 3区 工程技术 Q1 MATHEMATICS, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-03-10 DOI: 10.1007/s40571-025-00922-3
Yifei Ma

Acoustic emission (AE) testing serves as a widely employed non-destructive technique for examining the behaviors of rocks under stress, with a particular focus on understanding the characteristics of the fracture process zone (FPZ). This paper investigates this phenomenon by conducting a numerical study using the two-dimensional discrete element method to simulate a three-point bending test with a center notch. An innovative displacement-softening contact law is incorporated to monitor the energy dissipation during bond damage and breakage. Additionally, the paper investigates the variation of AE energy levels corresponding to different loading stages, shedding light on intrinsic FPZ properties. The study further endeavors to categorize AE events based on their energy levels, showcasing the potential of the proposed model in capturing various FPZ characteristics. The simulation results affirm the model’s capability to represent diverse FPZ behaviors, providing valuable insights for the calibration of numerical models for quasi-brittle rocks. This study lays the groundwork for potential advancements in predicting the behavior of rock formations by offering essential numerical evidence supporting the utilization of the proposed model.

声发射(AE)测试是一种广泛应用的无损检测技术,用于检测岩石在应力作用下的行为,尤其侧重于了解破裂过程带(FPZ)的特征。本文采用二维离散元法模拟带中心缺口的三点弯曲试验,对这一现象进行了数值研究。采用了一种新颖的位移软化接触法来监测粘结损伤和断裂过程中的能量耗散。此外,本文还研究了不同加载阶段声发射能级的变化规律,揭示了材料的固有FPZ特性。该研究进一步尝试根据声发射事件的能级对其进行分类,展示了所提出的模型在捕获各种FPZ特征方面的潜力。模拟结果证实了该模型能够代表不同的FPZ行为,为准脆性岩石数值模型的校准提供了有价值的见解。本研究通过提供必要的数值证据支持所提出的模型的使用,为预测岩层行为的潜在进展奠定了基础。
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引用次数: 0
期刊
Computational Particle Mechanics
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