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Time Multiplexing of Currents for Magnetic Particle Inspection 磁粉检测电流的时间复用
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-10-25 DOI: 10.1080/09349847.2022.2132336
P. Staněk, Z. Škvor
ABSTRACT This article concerns magnetization methods for detecting arbitrary oriented defects by magnetic particle inspection. The authors propose a new method of magnetization with omnidirectional detection ability requiring only a single-channel DC or AC power supply. The detection of all defects by the new method can be achieved during a single testing (spraying) cycle.
本文研究了磁粉探伤检测任意取向缺陷的磁化方法。本文提出了一种仅需要单通道直流或交流电源就能全方位检测磁化的新方法。用新方法检测所有缺陷可以在一个测试(喷涂)周期内实现。
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引用次数: 0
Effective Elastic Stiffness Tensor and Ultrasonic Velocities for 3D Printed Polycrystals with Pores and Texture 具有孔隙和纹理的3D打印多晶体的有效弹性刚度张量和超声速度
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-09-03 DOI: 10.1080/09349847.2022.2151058
Ruo-yu Tan, Yongfeng Song, Xiongbing Li, Shu Cheng, Pei-jun Ni
ABSTRACT This paper focuses on the micromechanical modeling of pores and texture in 3D-printed polycrystals. A Gaussian-shape approximation is used to describe the orientation distribution function (ODF) and construct the initial homogenization model of the representative volume element (RVE). Spherical and ellipsoidal pores of varying sizes are added in stages to the RVE for homogenization, utilizing the modified Mori-Tanaka (MT) scheme in conjunction with the stepwise iterative method. Wherein, the mechanical interactions between pores and the spatial distribution of pore locations could be taken into account, when developing a cross-scale model from microstructure to macroelasticity. After obtaining the final elastic stiffness tensor, the Christoffel equation is combined with the Cardano’s formula to derive a closed form solution for ultrasonic velocities depending on microstructure. According to the numerical results, this method can effectively capture the behavior characteristics of pores and texture on the elastic stiffness tensor, average velocity, and velocity distribution.
本文主要研究了3d打印多晶中孔隙和纹理的微观力学建模。采用高斯形状近似来描述定向分布函数(ODF),并构建了代表性体积元(RVE)的初始均匀化模型。利用改进的Mori-Tanaka (MT)格式结合逐步迭代法,将不同大小的球形和椭球状孔隙分阶段添加到RVE中进行均匀化。其中,在建立从微观结构到宏观弹性的跨尺度模型时,可以考虑孔隙之间的力学相互作用和孔隙位置的空间分布。在得到最终的弹性刚度张量后,将Christoffel方程与Cardano公式结合,推导出超声速度随微观结构变化的封闭形式解。数值结果表明,该方法可以有效地捕捉孔隙和纹理在弹性刚度张量、平均速度和速度分布上的行为特征。
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引用次数: 0
Ultrasonic Nondestructive Evaluation of Additively Manufactured Photopolymers 增材制造光聚合物的超声无损评价
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-09-03 DOI: 10.1080/09349847.2022.2155334
L. Sotelo, A. Vignola, Celeste A. Brown, K. Sampath, M. Guild
ABSTRACT Advanced applications of polymer additive manufacturing (AM) require knowledge of the material acoustic and complex elastic properties. Recently, ultrasound nondestructive evaluation (NDE) methods have been applied to the understanding of AM polymers manufactured with a variety of methods. Nonetheless, the available information is still limited to a few materials and frequency ranges, and knowledge of shear acoustic properties and complex elastic properties of AM polymers is lacking. In this study, ultrasound measurements of compressional and shear phase velocity and attenuation are used to experimentally determine the complex elastic properties of 14 AM photopolymers manufactured using PolyJet systems. The results provided here are expected to aid in design of advanced polymer AM structures, and highlight the value of ultrasound NDE for the characterization of AM polymers.
聚合物增材制造(AM)的高级应用需要材料声学和复杂弹性特性的知识。近年来,超声无损评价(NDE)方法已被应用于各种方法制造的AM聚合物的理解。尽管如此,可用的信息仍然局限于少数材料和频率范围,并且缺乏对AM聚合物的剪切声学特性和复杂弹性特性的了解。在这项研究中,超声测量的压缩和剪切相速度和衰减被用来实验确定14 AM光聚合物的复杂弹性性能使用PolyJet系统制造。本文提供的结果有望帮助设计先进的聚合物AM结构,并突出超声无损检测对AM聚合物表征的价值。
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引用次数: 0
In-situ Laser ultrasound-based Rayleigh Wave Process Monitoring of DED-AM Metals 基于原位激光超声的d- am金属瑞利波过程监测
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-09-03 DOI: 10.1080/09349847.2022.2120652
C. Bakre, T. Meyer, C. Jamieson, A. Nassar, E. Reutzel, C. Lissenden
ABSTRACT A laser ultrasound system is integrated into a directed energy deposition additive manufacturing (DED-AM) chamber to use Rayleigh waves for process monitoring in a noncontact layer-by-layer mode. Layers of Ti-6Al-4 V are deposited and then interrogated with ultrasonic Rayleigh waves that are sensitive to flaws and material nonuniformities. The novel integrated material processing and monitoring system is described in detail. Process parameters are intentionally altered to create flaws and anomalies to demonstrate some capabilities of the monitoring system. The generation laser actuates either broadband pulses with a cylindrical lens or narrowband wave packets with a slit mask, which are received in through-transmission mode by a laser interferometer despite the inherent surface roughness. Flaws are detected through comparison to a reference state.
将激光超声系统集成到定向能沉积增材制造(ed - am)腔室中,以非接触逐层模式使用瑞利波进行过程监控。沉积ti - 6al - 4v层,然后用对缺陷和材料不均匀性敏感的超声波瑞利波进行询问。详细介绍了一种新型的材料加工与监控一体化系统。过程参数被有意地改变,以产生缺陷和异常,以证明监控系统的某些能力。该激光器通过圆柱形透镜驱动宽带脉冲,或者通过狭缝掩模驱动窄带波包,这些波包在激光干涉仪的穿透传输模式下接收,尽管其表面具有固有的粗糙度。通过与参考状态的比较来检测缺陷。
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引用次数: 2
Toward In-situ Characterization of Additively Manufactured Parts Using Nonlinear Resonance Ultrasonic Spectroscopy 利用非线性共振超声光谱技术对增材制造零件进行原位表征
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-08-01 DOI: 10.1080/09349847.2022.2103219
P. Manogharan, J. Rivière, P. Shokouhi
ABSTRACT In this study, we investigate the feasibility of using nonlinear resonance ultrasound spectroscopy (NRUS) for in-situ monitoring of additively manufactured (AM) parts i.e., while they are still on the build plate. In NRUS, the test specimen is excited around one or more of its resonance frequencies with increasing driving amplitude. The linear shift in resonance frequency with the increasing driving amplitude is a measure of the constituent material’s hysteretic nonlinearity (α), which is itself related to some degree of micro-damage in the test specimens. We conduct NRUS on test specimens glued to a thick plate. The specimens are excited using a piezoelectric transducer (PZT) adhered to the bottom of the plate. We use this setup to measure the hysteretic nonlinearity parameters ( and ) of several cylindrical AM specimens fabricated by laser powder bed fusion technique as well as a few non-AM metallic specimens. The measured nonlinearity parameters for the specimens on the build plate (process monitoring mode) are compared to those measured without the build plate (quality control mode). We observe a systematic decrease in the measured nonlinearity when the specimens are tested on the build plate. An analytical study demonstrates that we measure the weighted average nonlinearity of the specimen and build plate, which itself has a lower nonlinearity. Despite the observed difference, the measured nonlinearity parameters of the specimens with and without the build plate are highly correlated. With further investigations, the proposed test setup can potentially be used for characterization of AM parts in situ.
在本研究中,我们研究了使用非线性共振超声光谱(NRUS)对增材制造(AM)部件进行原位监测的可行性,即当它们仍在构建板上时。在NRUS中,试件在其一个或多个谐振频率周围被激励,驱动幅值逐渐增加。共振频率随驱动幅值的增加呈线性变化,是构成材料迟滞非线性(α)的一种度量,其本身与试件中某种程度的微损伤有关。我们对粘在厚板上的测试样本进行NRUS。试样是用粘在板底部的压电换能器(PZT)进行激励的。我们使用该装置测量了几种由激光粉末床熔化技术制成的圆柱形AM样品以及一些非AM金属样品的滞后非线性参数(和)。将在构建板上(过程监控模式)测得的非线性参数与未在构建板上(质量控制模式)测得的非线性参数进行比较。我们观察到,当试件在构建板上进行测试时,测量的非线性有系统的下降。分析研究表明,我们测量了试件和构筑板的加权平均非线性,其本身具有较低的非线性。尽管观测值存在差异,但加筑板和不加筑板试件的实测非线性参数是高度相关的。随着进一步的研究,所提出的测试装置可以潜在地用于AM零件的原位表征。
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引用次数: 3
Numerical and Experimental Study of the Effect of the Evolution of Matrix Cracks in Composites on the Nonlinear Ultrasound Response 复合材料基体裂纹演化对非线性超声响应影响的数值与实验研究
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-05-04 DOI: 10.1080/09349847.2022.2100950
Wei Li, R. Sun, P. Jiang, Feng Yang, Y. Liu, Chang-yuan Yang
ABSTRACT Early-onset damage in composite materials consists matrix cracking with certain regularity in distribution. However, the effect of the spatial arrangement of matrix cracks and the relationship between the direction of expansion of the cracks and the incident direction of ultrasound waves on the nonlinear parameter in nonlinear ultrasound detection is poorly understood. This study analyzes the nonlinear variation of matrix millimeter-scale and micron-scale cracks by experiment and finite-element-based numerical calculation to improve the damage evaluation of composite materials by nonlinear ultrasound and provide a reference for crack expansion prediction and imaging. The results show that millimeter and micron cracks follow the same trend, with more cracks and “dislocated” spatial arrangement, both providing positive contributions to the relative nonlinear parameter. However, when the incident direction of the ultrasound waves is orthogonal to the crack expansion direction, the evolution of the relative nonlinear parameter will follow an opposite trend with respect to the expansion size compared to when the incident direction and crack expansion direction are the same. We also propose a new nonlinear index (DI), the evolution of which can be used to identify the type of spatial distribution of the cracks in the matrix.
复合材料的早期损伤为基体裂纹,具有一定的分布规律。然而,在非线性超声检测中,基体裂纹的空间排列以及裂纹扩展方向与超声波入射方向之间的关系对非线性参数的影响尚不清楚。本研究通过实验和基于有限元的数值计算分析基体毫米尺度和微米尺度裂纹的非线性变化,以改进复合材料非线性超声损伤评估,为裂纹扩展预测和成像提供参考。结果表明:毫米级和微米级裂纹的分布趋势相同,裂纹较多,空间排列“位错”,均对相对非线性参数有正贡献;然而,当超声波入射方向与裂纹扩展方向正交时,相对非线性参数的演化趋势与入射方向与裂纹扩展方向相同时的扩展尺寸相反。我们还提出了一种新的非线性指数(DI),它的演化可以用来识别矩阵中裂纹的空间分布类型。
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引用次数: 0
Quantitative Analysis of Aeroengine Turbine Disk Surface Crack under Natural Magnetic Field 自然磁场作用下航空发动机涡轮盘表面裂纹的定量分析
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-05-04 DOI: 10.1080/09349847.2022.2105458
Ping Fu, Bo Hu, Weitao Luo, Shaofei Wang, X. Lan
ABSTRACT Aiming at surface cracks of aeroengine turbine disk, a weak magnetic detection technology without excitation is proposed. Signal processing is performed using blind source separation (BSS). Support vector machine (SVM) is used to realize quantitative evaluation. Four nickel-base superalloy test blocks with defects are designed. The magnetic induction intensity of the test block is collected by a weak magnetic detection instrument. Then, the signal processing based on BSS is carried out. Finally, SVM is used to quantitatively analyze the weak magnetic signal before and after BSS. Results show that SVM estimation accuracy of defect length, width, and depth is 90%, 94%, and 71% after BSS, respectively. These findings are 14%, 8%, and 23% higher than the estimation accuracy prior to BSS.
针对航空发动机涡轮盘表面裂纹,提出了一种无激励弱磁检测技术。信号处理采用盲源分离(BSS)。采用支持向量机(SVM)实现定量评价。设计了4个含缺陷的镍基高温合金试块。测试块的磁感应强度由弱磁检测仪采集。然后,进行了基于BSS的信号处理。最后,利用支持向量机对BSS前后的弱磁信号进行定量分析。结果表明,经过BSS处理后,SVM对缺陷长度、宽度和深度的估计准确率分别为90%、94%和71%。这些结果比BSS之前的估计精度提高了14%,8%和23%。
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引用次数: 0
Development of Scanning Acoustic Microscopy System for Evaluating the Resistance Spot Welding Quality 电阻点焊质量评价扫描声显微系统的研制
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-05-04 DOI: 10.1080/09349847.2022.2073415
Van Hiep Pham, T. H. Vo, Dinh Dat Vu, Jaeyeop Choi, Sumin Park, Doan Thong Nguyen, Byeong-il Lee, Jung-Mook Oh
ABSTRACT Scanning acoustic microscopy (SAM) system (TSAM-400) was designed and developed for evaluating the quality of resistance spot welding (RSW) joints of 1.5 mm-thick SUS 316 stainless steel sheets under different welding parameters. Indentation and nugget information (diameter and shape) were used for evaluating the RSW quality. SAM A-scan signals were used to calculate the indentation. The nugget diameter was determined in the C-scan image. Internal information (nugget shape, splashes, and defects) was visualized in the B- and C-scan images. In addition, the spot weld area was treated to examine the surface topography effect. The nugget diameters of treated and untreated areas were measured and compared to conclude that the surface topography effect can be neglected in the quality evaluation by SAM system. By implementing TSAM-400, some specimens were successfully tested with a scanning area of 55 × 15 mm2, and a scanning time of 33.5 s corresponding to a B-scan frame rate of 4.5 Hz, and a resolution of 0.1 × 0.1 mm2. Finally, the good input parameters for welding two 1.5 mm-thick SUS 316 were determined by analyzing the results from TSAM-400.
设计并开发了扫描声显微镜(SAM -400)系统,用于评价不同焊接参数下1.5 mm厚SUS 316不锈钢板电阻点焊(RSW)接头的质量。压痕和核块信息(直径和形状)用于评价RSW质量。采用SAM a扫描信号计算压痕。在c扫描图像中确定了熔核的直径。内部信息(金块形状,飞溅和缺陷)在B和c扫描图像中可视化。此外,还对点焊区进行了表面形貌处理。通过对处理区和未处理区熔核直径的测量和比较,得出了在采用SAM系统进行质量评价时可以忽略表面形貌影响的结论。采用TSAM-400对部分样品进行了扫描,扫描面积为55 × 15 mm2,扫描时间为33.5 s,对应的b扫描帧率为4.5 Hz,扫描分辨率为0.1 × 0.1 mm2。最后,通过对TSAM-400测试结果的分析,确定了焊接两个1.5 mm厚SUS 316的最佳输入参数。
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引用次数: 2
Concrete Microcracks Detection under Compressive Load Based on Nonlinear Ultrasonics Modulation with Broadband Excitation 基于宽带激励非线性超声调制的压缩荷载下混凝土微裂缝检测
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-03-04 DOI: 10.1080/09349847.2022.2089793
Qingyuan Wang, Ying Xu, Chengyin Liu
ABSTRACT The initiation and propagation of microcrack damage in concrete under compressive load have a great influence on structures that require high durability. This paper theoretically analyzed the nonlinear acoustic modulation mechanism in concrete at the initial stage of compressive cracking and explored the relationship between microcrack density and nonlinear response variation. Nonlinear behavior and microcrack development of concrete were simulated. The opening/closing state of microcracks under different cracking states and the propagation characteristics of nonlinear acoustic modulated signals were investigated. It was found that the change in microcrack density measured by the DI (damage index) of the nonlinear acoustic field technology was much more significant than that measured by DIC (digital image correlation). The experimental results showed the good feasibility of microcrack detection with width of 13–80 μm. Moreover, the experiment found that when the peak value of DI is between 0.02 and 0.2, microcracks occur in concrete.
受压荷载作用下混凝土微裂纹损伤的萌生和扩展对耐久性要求较高的结构具有重要影响。本文从理论上分析了混凝土压缩开裂初期的非线性声调制机制,探讨了微裂缝密度与非线性响应变化的关系。模拟了混凝土的非线性行为和微裂纹的发展。研究了不同裂纹状态下微裂纹的开闭状态及非线性声调制信号的传播特性。研究发现,非线性声场技术中损伤指数(DI)测量的微裂纹密度变化比数字图像相关(DIC)测量的微裂纹密度变化要显著得多。实验结果表明,在13 ~ 80 μm范围内检测微裂纹具有良好的可行性。实验发现,当DI峰值在0.02 ~ 0.2之间时,混凝土中出现微裂缝。
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引用次数: 0
Nondestructive Testing of Thin Composite Structures for Subsurface Defects Detection Using Dynamic Laser Speckles 基于动态激光散斑的薄复合材料结构亚表面缺陷无损检测
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-03-04 DOI: 10.1080/09349847.2022.2049407
Z. Nazarchuk, L. Muravsky, O. Kuts
ABSTRACT A novel nondestructive testing method for subsurface defects detection in thin composite structures using dynamic laser speckles is proposed. In this method, a laminated composite panel containing a subsurface defect is excited by a frequency scanned ultrasonic (US) wave and is illuminated by an expanded laser beam. If one of resonant frequencies of the defect coincides with the US frequency, a local area (a region of interest or ROI) of the panel optically rough surface, placed directly above the defect, begins to vibrate, and the sequences of difference speckle patterns containing the spatial response from the defect are recorded. The formation of this response is caused by both decorrelation and speckle blurring within the local speckle pattern generated by the vibrating ROI at its opposite tilts. The accumulation of difference speckle patterns increases the intensity of the spatial response. This method differs from similar ones in that defects are detected using dynamic speckle patterns of a composite rough surface, illuminated by a single expanded laser beam. The verification of the proposed method was performed using a hybrid optical-digital experimental breadboard to test composite panels containing artificial subsurface defects, as well as a real defect.
提出了一种利用动态激光散斑检测复合材料薄型结构亚表面缺陷的新方法。在这种方法中,含有亚表面缺陷的层压复合材料板由频率扫描超声波(US)波激发,并由扩展激光束照射。如果缺陷的谐振频率之一与US频率一致,则直接放置在缺陷上方的面板光学粗糙表面的局部区域(感兴趣区域或ROI)开始振动,并记录包含缺陷空间响应的差异散斑图案序列。这种响应的形成是由在其相反倾斜处振动的ROI产生的局部散斑模式内的去相关和散斑模糊引起的。不同散斑模式的积累增加了空间响应的强度。该方法与同类方法的不同之处在于,该方法是使用单个扩展激光束照射复合粗糙表面的动态散斑模式来检测缺陷。利用光学数字混合实验面包板对含有人工亚表面缺陷和真实缺陷的复合材料板进行了验证。
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引用次数: 2
期刊
Research in Nondestructive Evaluation
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