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Evaluation of Defect Depth of X70 Pipeline Steel Based on the Piezomagnetic Signals 基于压磁信号的X70管线钢缺陷深度评估
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-11-29 DOI: 10.1080/09349847.2023.2283512
Sheng Bao, Pengfei Jin
In this research, the correlation between the defect depth and the tangential piezomagnetic field of X70 steel was investigated. Tensile tests were carried out to measure the piezomagnetic fields o...
研究了X70钢切向压电磁场对缺陷深度的影响。进行了拉伸试验,测量了试样的压磁场。
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引用次数: 0
Comparison of In-situ Nondestructive Testing and Ex-situ Methods in Additive Manufactured Specimens for Internal Feature Detection 原位无损检测与非原位增材制造试样内部特征检测的比较
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-11-21 DOI: 10.1080/09349847.2023.2280650
Youssef AbouelNour, Nikhil Gupta
The effectiveness and repeatability of Additive Manufacturing (AM) technologies has been often measured through rigorous testing, both in-situ and ex-situ. In-situ nondestructive testing (NDT) has ...
增材制造(AM)技术的有效性和可重复性通常通过严格的原位和非原位测试来衡量。原位无损检测(NDT)有…
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引用次数: 0
Utilizing an Ultrasonic Inspection System Operating Inside an Autoclave and Machine Learning to Quantify Porosity within Composites During Cure 利用高压灭菌器内部的超声波检测系统和机器学习来量化复合材料在固化过程中的孔隙率
4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-11-13 DOI: 10.1080/09349847.2023.2277424
Tyler B. Hudson, Gavin R. Chung, Joseph J. Pinakidis, Patrick J. Follis, Thammaia Sreekantamurthy, Frank L. Palmieri
ABSTRACTComposite materials are increasingly being utilized in aerospace applications for their high stiffness and strength to weight ratios and fatigue resistance. However, defects in the composite may arise during cure (e.g. porosity, delamination, fiber waviness), and current technology only allows for post-cure evaluation (e.g. microscopy, ultrasonic inspection). A high-temperature ultrasonic scanning system was developed for deployment in an autoclave, which can detect porosity in composites during the cure process. This study focused on the implementation of machine learning techniques to help generate a model that can quantify porosity, in addition to detection and localization that has previously been demonstrated. Two, six-hour-long experiments were conducted on curing of 762 mm × 305 mm (30 in. ×12 in.) composite panels with a [0/45/90/-45]4s layup and varying regions of high and low pressure due to its tapered geometry in contact with a flat caul plate. The first experiment utilized a thick (12.7 mm) caul plate and the second utilized a thin (3.2 mm) caul plate. During experimentation, within the scan area (406 mm × 13 mm), data was recorded and stored for ultrasonic amplitude. Additional variables were measured or predicted including temperature, autoclave pressure, number of plies, slope of the composite panel surface with respect to the transducer, viscosity, and glass transition temperature. The pre-processed data was entered into the Regression Learner Application in MATLABⓇ,Footnote1 and a rational quadratic Gaussian process regression (GPR) was chosen for the machine learning algorithm. The model was then trained on a larger data set to make it more robust and capable of predictions using a function callout. The result was a machine learning algorithm that can reliably quantify porosity in a composite panel during cure based on measured amplitude response and generate images for intuitive visualization. This tool can be further trained with more experimentation and potentially employed for real-time porosity detection and quantification of composite components during cure in an autoclave. Practical use of this technology is the potential to dynamically control processing parameters (e.g. autoclave pressure) in real-time to reduce the level of porosity within the laminate to acceptable limits (e.g. 2% by volume).KEYWORDS: Defect DetectionInspection During CureMachine Learning (ML)PorosityProcess MonitoringUltrasonic Testing (UT) AcknowledgmentsThe authors would like to acknowledge Hoa Luong and Sean Britton for their contributions to the experimental setup and data collection. Research reported in this publication was supported by funding provided by the Aeronautics Research Mission Directorate (ARMD) of the National Aeronautics and Space Administration (NASA).Disclosure statementNo potential conflict of interest was reported by the author(s).Notes1. Specific vendor and manufacturer names are explicitly mentioned only to accurate
摘要复合材料以其高刚度、高强重比和抗疲劳性能在航空航天领域得到越来越多的应用。然而,复合材料的缺陷可能在固化过程中出现(例如孔隙,分层,纤维波纹),并且目前的技术只允许固化后评估(例如显微镜,超声波检查)。开发了一种用于高压灭菌器的高温超声扫描系统,该系统可以检测复合材料在固化过程中的孔隙率。这项研究的重点是实现机器学习技术,以帮助生成一个可以量化孔隙度的模型,以及之前已经证明的检测和定位。2、762 mm × 305 mm (30 in。×12 .)复合面板与[0/45/90/-45]4s铺层和不同区域的高压和低压,由于其锥形几何形状接触的一个扁平的金属板。第一次实验使用厚(12.7 mm)的包膜板,第二次实验使用薄(3.2 mm)的包膜板。实验过程中,在扫描区域(406 mm × 13 mm)内记录并存储超声振幅数据。测量或预测了其他变量,包括温度、高压灭菌器压力、层数、复合面板表面相对于传感器的斜率、粘度和玻璃化转变温度。将预处理后的数据输入到MATLAB中的Regression Learner Application中Ⓡ,Footnote1,机器学习算法选择有理二次高斯过程回归(有理二次高斯过程回归)。然后在更大的数据集上训练该模型,使其更健壮,并能够使用函数标注进行预测。结果是一种机器学习算法,可以根据测量的振幅响应可靠地量化复合材料面板在固化过程中的孔隙率,并生成直观可视化的图像。该工具可以通过更多的实验进行进一步的训练,并有可能用于在高压灭菌器中固化复合材料组分的实时孔隙率检测和定量。该技术的实际应用是实时动态控制加工参数(例如高压灭菌器压力)的潜力,以将层压板内的孔隙率降低到可接受的限度(例如体积比为2%)。关键词:缺陷检测、过程检测、机器学习(ML)、孔隙率、过程监测、超声检测(UT)致谢作者要感谢Hoa Luong和Sean Britton在实验设置和数据收集方面的贡献。本出版物中报道的研究由美国国家航空航天局(NASA)的航空研究任务理事会(ARMD)提供资金支持。披露声明作者未报告潜在的利益冲突。明确提到特定的供应商和制造商名称只是为了准确地描述本研究中使用的硬件和软件。使用供应商和制造商名称并不意味着美国政府的认可,也不意味着指定的设备和软件程序是最好的。本研究得到了兰利研究中心的支持。
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引用次数: 0
Detection of Barely Visible Impact Damage in Composite Structures Using Backward Sweep Vibro-thermography Technique Utilizing Asymmetry in Local Defect Resonance 利用局部缺陷共振不对称性的后向扫描振动热成像技术检测复合材料结构中不可见的冲击损伤
4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-10-19 DOI: 10.1080/09349847.2023.2269122
Manish Sharma, Tanmoy Bose
ABSTRACTIn this article, local defect resonance-based vibrothermography has been studied for different sweep direction and ranges. Two different carbon fiber-reinforced polymer (CFRP) composite plate has been fabricated from vacuum assisted resin transfer molding. In the first plate, a flat bottom hole has been made and two barely visible impact damages are created in other plate. The area of delamination has been determined from phased array ultrasound testing. Laser doppler vibrometry (LDV) has been performed first for different sweep ranges and directions. The CFRP plate is excited with a piezoelectric element at 150 Vpp and the vibration over defect area is captured using a single point laser doppler vibrometer, operating in scanning mode. It has been found that vibration amplitude at local defect resonance (LDR) frequency increases in narrow sweep range compared to a wideband excitation. Again, in both cases, it has been found that backward sweep produces more amplitude compared to forward one due to softening nonlinearity. An asymmetry in LDR frequency is also been observed when the sweep range is further narrowed. An uncooled microbolometer camera is used for reception in case of vibrothermography. Backward sweep is found to be more effective as compared to the forward one and the temperature increment increases in case of narrowband excitation range.KEYWORDS: Local defect resonance (LDR) asymmetryvibro-thermographylaser doppler vibrometryflat bottom hole (FBH)barely visible impact damage (BVID)carbon fiber reinforced polymer (CFRP) composite AcknowledgmentsThe corresponding author acknowledges Science and Engineering Research Board under Department of Science of Technology, India for funding this work vide grant no. CRG/2019/005045.Disclosure statementNo potential conflict of interest was reported by the author(s).Additional informationFundingThe work was supported by the Science and Engineering Research Board [CRG/2019/005045].
摘要本文研究了不同扫描方向和扫描范围下基于局部缺陷共振的振动热像仪。采用真空辅助树脂传递模塑法制备了两种不同的碳纤维增强聚合物(CFRP)复合板材。在第一块板上,形成了一个平底孔,在另一块板上形成了两个几乎看不见的冲击损伤。分层的面积已确定相控阵超声测试。激光多普勒振动测量(LDV)首次在不同的扫描范围和方向上进行。CFRP板用压电元件在150 Vpp下激发,缺陷区域的振动用单点激光多普勒振动计捕获,在扫描模式下工作。研究发现,在较窄的扫描范围内,局部缺陷共振(LDR)频率处的振动幅值比在宽带激励下增加。同样,在这两种情况下,都发现由于非线性软化,反向扫描比正向扫描产生更多的振幅。当扫描范围进一步缩小时,还观察到LDR频率的不对称性。在振动热成像的情况下,一个非冷却的微辐射热计相机用于接收。在窄带激励范围内,反向扫描比正向扫描更有效,且温度增量增大。关键词:局部缺陷共振(LDR)不对称振动热像仪激光多普勒测振仪平底井底(FBH)几乎不可见冲击损伤(BVID)碳纤维增强聚合物(CFRP)复合材料致谢通讯作者感谢印度科技部科学与工程研究委员会资助本工作。中国中铁/ 2019/005045。披露声明作者未报告潜在的利益冲突。本研究得到了科学与工程研究委员会[CRG/2019/005045]的支持。
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引用次数: 0
Application of Reciprocity for Facilitation of Wave Field Visualization and Defect Detection 互易性在波场可视化和缺陷检测中的应用
4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-10-04 DOI: 10.1080/09349847.2023.2261878
Bernd Köhler, Kanta Takahashi, Kazuyuki Nakahata
ABSTRACTThe motion visualization in a structural component was studied for defect detection. Elastic motions were excited by hammer impacts at multiple points and received by an accelerometer at a fixed point. Reciprocity in elastodynamics is only valid under certain conditions. Its validity under given experimental conditions was derived from the elastodynamic reciprocity theorem. Based on this, the dynamic motion of the structural component was obtained for fixed-point excitation from measurements performed using multipoint excitations. In the visualized eigenmodes, significant additional deformation was observed at the wall thinning inserted as an artificial defect. To prevent the dependence of defect detection on its position within the mode shape, another approach was proposed based on the extraction of guided wave modes immediately after impact excitation. It is shown that this maximum intensity projection method works well in detecting defects.KEYWORDS: Elastodynamic reciprocityvisualization of damagemultisite excitationselective guided wave mode AcknowledgmentsWe gratefully acknowledge the funding support by JSPS.Disclosure statementNo potential conflict of interest was reported by the author(s).Additional informationFundingThe work was supported by the Japan Society for the Promotion of Science [15K01226] and the Invitational Fellowships for Research in Japan [S20084].
摘要研究了用于缺陷检测的结构部件运动可视化。弹性运动由锤击在多点激发,并在一个固定点由加速度计接收。弹性动力学中的互易性只在一定条件下有效。从弹性动力学互易定理出发,推导了该方法在一定实验条件下的有效性。在此基础上,通过多点激励的测量,得到了定点激励下结构构件的动态运动。在可视化的特征模态中,在作为人工缺陷插入的壁薄处观察到显著的附加变形。为了避免缺陷检测依赖于缺陷在模态振型内的位置,提出了一种基于在冲击激励后立即提取导波模态的方法。结果表明,这种最大强度投影法可以很好地检测缺陷。关键词:弹性动力往复;损伤可视化;多聚体激励;披露声明作者未报告潜在的利益冲突。本研究得到了日本科学促进会[15K01226]和日本研究邀请奖学金[S20084]的支持。
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引用次数: 0
Hands-On Training of Non-destructive Testing Using a Mock-Up in the Curriculum of Civil Engineers 土木工程师课程中使用实物模型的无损检测实践培训
4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-09-20 DOI: 10.1080/09349847.2023.2255538
Sylvia Kessler, Christian U. Grosse
ABSTRACTOur infrastructure deteriorates progressively and the knowledge about the current condition is crucial to enable proper maintenance. Nondestructive techniques provide the basis for reliable condition assessment and thus, requires talented engineers with corresponding skills. Fortunately, in the curriculum of civil engineers, nondestructive testing gains more and more importance. The challenge in teaching nondestructive testing is to fulfil the requirement that students achieve the learning objective of “Application.” The term “Application” describes the ability that students are able to use nondestructive techniques appropriately. This teaching objective is not achievable in classroom lectures. Thus, the authors developed a mock-up for hands-on learning where students can try several nondestructive techniques such as half-cell potential measurement, Radar, ultrasound, impact-echo etc. Civil engineering students often encounter difficulty with the handling of sometimes very sophisticated devices. The challenge increases even more when the students have to extract the measured data, evaluate them, and relate their results to the condition of the tested object. With the support of the mock-up the authors intended to assist civil engineering students to understand the application of nondestructive techniques. This paper presents the design of the mock-up in combination with the corresponding teaching concept and the first teaching experience.KEYWORDS: Mock-upeducationreinforced concreteNDThalf-cell potential measurementradarultrasoundimpact-echoteaching concept AcknowledgmentsThe authors acknowledge the financial support received from the education fund of the Technical University of Munich. The authors also acknowledge assistance from colleagues, laboratory staff, and students from the center of building materials at different stages of the mock-up from the planning until the execution of the measurement, here in alphabetical order: Robin Groschup, Sebastian Lucka, Fabian Malm, Florian Mrowietz, Manuel Raith, and Alejandro Ramirez Pinto [Citation17].Disclosure statementNo potential conflict of interest was reported by the author(s).
基础设施逐渐退化,了解当前状况对于进行适当的维护至关重要。无损技术为可靠的状态评估提供了基础,因此需要具有相应技能的优秀工程师。所幸的是,在土木工程课程中,无损检测越来越受到重视。如何使学生达到“应用”的学习目标,是无损检测教学面临的挑战。“应用”一词描述的是学生能够恰当地使用无损技术的能力。这一教学目标在课堂教学中是无法实现的。因此,作者开发了一个动手学习的模型,学生可以尝试几种非破坏性技术,如半电池电位测量,雷达,超声波,冲击回波等。土木工程专业的学生在处理复杂的设备时经常遇到困难。当学生必须提取测量数据,评估它们,并将结果与被测对象的状况联系起来时,挑战就更大了。在实物模型的支持下,作者旨在帮助土木工程专业的学生了解无损技术的应用。本文结合相应的教学理念和第一次教学经验,提出了实物模型的设计。关键词:模拟教育;钢筋混凝土;半细胞电位测量;超声冲击;作者还感谢来自建筑材料中心的同事、实验室工作人员和学生在模型从规划到测量执行的不同阶段提供的帮助,这里按字母顺序排列:Robin Groschup、Sebastian Lucka、Fabian Malm、Florian Mrowietz、Manuel Raith和Alejandro Ramirez Pinto[引文17]。披露声明作者未报告潜在的利益冲突。
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引用次数: 1
Pulsed Eddy Current Testing Method for Corrosion Thinning Defects of Ferromagnetic Components Based on Parameter Inversion Algorithm 基于参数反演算法的铁磁元件腐蚀减薄缺陷脉冲涡流检测方法
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-07-13 DOI: 10.1080/09349847.2023.2236070
Wensheng Yao, Yufeng Ye, Fenghuai Wang, Haoping Xie
ABSTRACT Based on the time domain analytical expression of the pulsed eddy current field of a ferromagnetic flat plate, the least square parameter inversion problem between the measured value of the time-domain induced voltage and the theoretical value is established. Set the conductivity of the tested component as a fixed constant and then compare the inversion results of the wall thickness of the two test points to obtain the relative change of the wall thickness between the two test points. The rectangular groove defect is machined on the steel plate, and the experiment verifies that the relative wall thickness detection method in this paper can eliminate the influence of the set value of component conductivity. When the area of the corrosion area is larger than the area of the foot of the probe, the residual wall thickness of the corrosion area can be accurately scanned, and the edge of the corrosion area has good recognition ability. When the area of the thinning area is smaller than the area of the probe foot, the thinning degree of local corrosion defects will be underestimated. The pulsed eddy current method is used to detect the relative wall thickness of ferromagnetic components without contacting with the tested components. The detection results are intuitive and the repeatability is high. It can be used for nondestructive testing and evaluation of the corrosion thinning of the wall thickness of ferromagnetic components with coating in industry.
基于铁磁平板脉冲涡流场的时域解析表达式,建立了时域感应电压实测值与理论值之间的最小二乘参数反演问题。将被测构件的电导率设为固定常数,将两个测点的壁厚反演结果进行对比,得到两个测点之间壁厚的相对变化。在钢板上加工矩形沟槽缺陷,实验验证了本文的相对壁厚检测方法能够消除构件电导率设定值的影响。当腐蚀区域的面积大于探针脚的面积时,可以准确扫描腐蚀区域的残余壁厚,并且腐蚀区域的边缘具有良好的识别能力。当减薄区域面积小于探测脚面积时,会低估局部腐蚀缺陷的减薄程度。采用脉冲涡流法在不与被测构件接触的情况下检测铁磁构件的相对壁厚。检测结果直观,重复性高。该方法可用于工业上铁磁涂层构件壁厚腐蚀减薄的无损检测和评价。
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引用次数: 0
Modeling of Eddy Current NDT Simulations by Kriging Surrogate Model 基于Kriging代理模型的涡流无损检测仿真建模
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-07-04 DOI: 10.1080/09349847.2023.2250281
Yang Bao
ABSTRACT In this article, the Kriging surrogate model is proposed to accelerate the model-assisted probability of detection (MAPoD) analysis for eddy current nondestructive testing (NDT). The Kriging surrogate model is the key for enabling the efficient MAPoD analysis, considering huge number of uncertainties propagate in the eddy current NDT system, by replacing the time-consuming physical model. To generate the model responses of NDT system, a precise physical model based on the adaptive cross approximation algorithm accelerated boundary element method (BEM) is applied. In the numerical case, the MAPoD study of eddy current for detecting surface flaws in the conducting plate is analyzed. By comparing the PoD metrics achieved by the pure physical model and by the Kriging surrogate model, the accuracy and efficiency of the proposed surrogate model are demonstrated.
摘要本文提出了Kriging代理模型,以加速涡流无损检测(NDT)的模型辅助检测概率(MAPoD)分析。考虑到涡流无损检测系统中传播的大量不确定性,Kriging代理模型取代耗时的物理模型,是实现高效mapapod分析的关键。为了生成无损检测系统的模型响应,采用了基于自适应交叉逼近算法的精确物理模型加速边界元法(BEM)。在数值算例中,分析了用于检测导电板表面缺陷的涡流的map - d研究。通过比较纯物理模型和Kriging代理模型所获得的PoD指标,证明了所提代理模型的准确性和有效性。
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引用次数: 0
Machine Learning for the Nondestructive Prediction of Neutral Temperature in Continuous Welded Rails 基于机器学习的连续焊轨中性温度无损预测
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-07-04 DOI: 10.1080/09349847.2023.2237446
Matthew Belding, A. Enshaeian, Charles A Hager, P. Rizzo
ABSTRACT This paper describes the application of machine learning (ML) in the framework of a data-driven nondestructive evaluation (NDE) method to estimate the rail neutral temperature (RNT) of continuous welded rails (CWR). The method consists of triggering vibration of the rail of interest and extracting the power spectral densities (PSDs) of the accelerations associated with the lowest modes of vibration. The PSDs then become the input of an ML algorithm trained to associate the PSD to longitudinal stress and then RNT. In the study presented in this article, the proposed NDE method was tested on a tangent track on wood cross-ties. Vibrations were induced with a hammer and detected with several wireless and wired accelerometers. The PSDs across the 0–700 Hz range were extracted from the time-series. These densities in both the lateral and vertical directions constituted part of the input of an artificial neural network trained and tested with experimental data. The predicted neutral temperatures showed very good agreement with the RNT estimated by an independent party and based on conventional strain-gage rosettes.
摘要:本文描述了机器学习(ML)在数据驱动无损评估(NDE)方法框架中的应用,用于估计连续焊轨(CWR)的钢轨中性温度(RNT)。该方法包括触发目标轨道的振动并提取与最低振动模态相关的加速度的功率谱密度(psd)。然后,PSD成为ML算法的输入,该算法将PSD与纵向应力和RNT相关联。在本文的研究中,所提出的无损检测方法在木材交联的切线轨道上进行了测试。振动由锤子引起,并由几个无线和有线加速度计检测。从时间序列中提取了0 ~ 700 Hz范围内的psd。横向和垂直方向上的这些密度构成了人工神经网络输入的一部分,并使用实验数据进行了训练和测试。预测的中性温度与一个独立机构基于传统应变计花环估计的RNT非常吻合。
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引用次数: 0
A Generalized Classification Framework with Simultaneous Feature Weighting and Selection Using Antlion Optimization Algorithm 基于Antlion优化算法的特征加权与选择同步的广义分类框架
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-07-04 DOI: 10.1080/09349847.2023.2236066
Manju Mohan, M. M. Ramya
ABSTRACT The use of machine-learning based algorithms on a large-scale nondestructive evaluation (NDE) data considerably advances the NDE techniques toward complete industrial automation. In this article, simultaneous feature selection and feature weighting are carried out on the magnetic Barkhausen emission (MBE) dataset to demonstrate the significance of optimization in NDE data. Antlion optimization is employed as a searching method to determine the optimum feature set that will maximize the classification performance. The proposed framework is validated for different magnetization frequencies separately and found to be frequency independent. The framework resulted in the selection of four significant features extracted from the MBE response thereby reducing the computational effort and improving the accuracy to 98.4% for AdaBoost classifier. The developed machine learning methodology is a potential strategy for processing industrial sensory data since material testing, property prediction, and categorization are frequent tasks in manufacturing and production engineering industries. Further, this research demonstrated the necessity of embedded intelligence in automation of NDE toward Industrial Revolution 4.0.
在大规模无损评估(NDE)数据上使用基于机器学习的算法,极大地推动了无损评估技术向完全工业自动化的方向发展。本文在磁巴克豪森发射(MBE)数据集上同时进行特征选择和特征加权,以证明优化在NDE数据中的重要性。采用Antlion优化作为一种搜索方法来确定使分类性能最大化的最优特征集。在不同的磁化频率下分别对所提出的框架进行了验证,发现该框架与频率无关。该框架从MBE响应中选择了四个重要特征,从而减少了计算量,并将AdaBoost分类器的准确率提高到98.4%。开发的机器学习方法是处理工业感官数据的潜在策略,因为材料测试,性能预测和分类是制造和生产工程行业的常见任务。此外,本研究还证明了在面向工业革命4.0的无损检测自动化中嵌入智能的必要性。
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引用次数: 0
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Research in Nondestructive Evaluation
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