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Automated Quality Characterization for Composites Using Hybrid Ultrasonic Imaging Techniques 复合材料混合超声成像技术的自动质量表征
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2019-07-01 DOI: 10.1080/09349847.2018.1459989
Jiangtao Sun, A. Chong, S. Tavakoli, Guojin Feng, J. Kanfoud, C. Selcuk, T. Gan
ABSTRACT An enhanced technique using image processing has been developed for automated ultrasonic inspection of composite materials, such as glass/carbon-fibre-reinforced polymer (GFRP or CFRP), to ascertain their structural healthiness. The proposed technique is capable of identifying the abnormality features buried in the composite by image filtering and segmentation applied to ultrasonic C-Scan images. This work presents results performed on two composite samples with simulated delamination defects. A local gating scheme is applied to raw A-Scan data for improved contrast between defective and healthy regions in the produced C-Scan image. In this test campaign, different filtering and thresholding algorithms are evaluated and compared in terms of their effectiveness on defect identification. The accuracies of less than 3 mm and 1.11 mm were attained for the defect size and depth, respectively. The results demonstrates the applicability of the proposed technique for accurate defect localization and characterization of composite materials.
一种使用图像处理的增强技术已被开发用于自动超声检测复合材料,如玻璃/碳纤维增强聚合物(GFRP或CFRP),以确定其结构健康。该方法通过对超声c扫描图像进行滤波和分割,能够识别出隐藏在复合图像中的异常特征。这项工作提出了两个复合材料样品模拟分层缺陷的结果。局部门控方案应用于原始的A扫描数据,以提高生成的c扫描图像中缺陷区域和健康区域的对比度。在这个测试活动中,评估和比较了不同的过滤和阈值算法在缺陷识别方面的有效性。缺陷尺寸和深度的精度分别小于3 mm和1.11 mm。结果表明,该方法可用于复合材料缺陷的精确定位和表征。
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引用次数: 4
A computational investigation and smooth-shaped defect synthesis for eddy current testing problems using the subregion finite element method 基于子区域有限元法的涡流检测问题的计算研究与光滑缺陷综合
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2019-05-01 DOI: 10.1080/09349847.2018.1427819
Mohammad R. Rawashdeh, A. Rosell, L. Udpa, S. R. H. Hoole, Yiming Deng
ABSTRACT Eddy Current Testing (ECT) plays a key role in detecting cracks and defects in conductors. The present study examines for the first time how the subregion method as an effective mathematical and computational technique can be admixed with Finite Element Method (FEM) to study multiple defects parameters for ECT issues. Separating a defect region from the entire domain in any computational technique will save both time and storage space. Examples of different types of defects are presented in this article . A tangible result of processing time reduction by 90% has been achieved which has led us to consider the subregion FEM method as an effective method in solving different Nondestructive Evaluation (NDE) problems. An agreement between our results and others using classical FEM has been achieved which could lead to using this technique in online and field testing problems. The presented subregion FEM algorithm was verified experimentally with good agreement by testing Aluminum (T6061-T6) samples with defects. A Tunneling Magnetoresistive (TMR) sensor was used to measure the component of the magnetic field from normal to the sample top surface. A major component of minimizing processing time was achieved, which could lead to using this technique in online and field testing problems.
涡流检测(ECT)是检测导体裂纹和缺陷的关键技术。本研究首次探讨了子区域法作为一种有效的数学和计算技术如何与有限元法(FEM)相结合来研究电痉挛问题的多缺陷参数。在任何计算技术中,将缺陷区域从整个领域中分离出来都将节省时间和存储空间。本文给出了不同类型缺陷的例子。研究结果表明,分区域有限元法可有效地解决各种无损评价问题,缩短了90%的加工时间。本文的计算结果与传统有限元方法的结果基本一致,可用于在线和现场测试问题。通过对含缺陷铝(T6061-T6)试样的测试,验证了子区域有限元算法的正确性。利用隧道磁阻(TMR)传感器测量从法向至样品顶表面的磁场分量。实现了最小化处理时间的主要组成部分,这可能导致将该技术用于在线和现场测试问题。
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引用次数: 1
Signal processing techniques for filtering acoustic emission data in prestressed concrete 滤波预应力混凝土声发射数据的信号处理技术
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2019-05-01 DOI: 10.1080/09349847.2018.1426800
M. Abdelrahman, M. ElBatanouny, J. Rose, P. Ziehl
ABSTRACT The current state of infrastructure in the United States and worldwide has raised the need for reliable structural health monitoring techniques. Piezoelectric sensing, such as acoustic emission, has recently gained attention due to its high sensitivity and associated capability for early detection of damage. The high sensitivity of this method, however, results in the collection of data not directly related to damage growth. Current filtering procedures focus primarily on parametric analysis of the collected signals. This study focuses on developing more robust filtering techniques for acoustic emission data collected from a prestressed concrete specimen. Simulated data was generated to enable proper identification of the source of the collected signals. Filtering criteria were developed through characterization of the energy content using a wavelet transform. The developed filters were capable of separating the induced target signals from other signals with reasonable accuracy, and the results were verified through source location. The developed filters were validated using acoustic emission data collected during a load test.
基础设施在美国和世界范围内的现状提高了对可靠的结构健康监测技术的需求。压电传感,如声发射,由于其高灵敏度和相关的早期检测损伤的能力,最近受到关注。然而,这种方法的高灵敏度导致收集的数据与损伤增长没有直接关系。目前的滤波程序主要集中在采集信号的参数分析上。本研究的重点是开发更强大的滤波技术,从预应力混凝土试样收集声发射数据。生成模拟数据,以便正确识别所收集信号的来源。滤波标准是通过使用小波变换表征能量含量来开发的。所开发的滤波器能够以合理的精度将诱导目标信号从其他信号中分离出来,并通过源定位验证了结果。利用负载试验中收集的声发射数据对开发的滤波器进行了验证。
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引用次数: 5
Detection and classification of internal defects in limestone blocks based on a deconvolution technique with SI-PLCA applied to GPR signals 基于探地雷达信号的SI-PLCA反褶积技术的石灰岩块体内部缺陷检测与分类
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2019-04-02 DOI: 10.1080/09349847.2019.1593567
Maria Violeta Montiel-Zafra, F. Canadas-Quesada, P. Vera-Candeas, N. Ruiz-Reyes, J. R. Arrans, J. M. López
ABSTRACT In this work, a novel migration method is applied to Ground-Penetrating Radar (GPR) data to detect the internal flaws of ornamental stone blocks. To detect and classify fractures in accordance with their spatial orientation, a Shift-Invariant Probabilistic Latent Component Analysis (SI-PLCA) is proposed. GPR simulations are conducted using modeling software to test several types of fractures (with different positions, thicknesses, and lengths) in rock blocks and to train several patterns as inputs for the SI-PLCA method. An 800 MHz antenna is used to assess both simulated and real data. The accuracy rate of the proposed approach is evaluated and compared with that of classical migration methods for detection and is compared to a Template Matching approach for classification; promising results are obtained. In addition, GPR is applied to two blocks of a rock type known commercially as Crema Marfil. The 3D fracture maps obtained from the proposed approach are compared with the stone slabs from the cutting process. The results show that the proposed approach applied to GPR radargrams is an effective method for determining the internal structure of stone materials, particularly for detecting and classifying fractures.
摘要:本文将一种新的偏移方法应用于探地雷达(GPR)数据中,以检测观赏石块的内部缺陷。为了根据裂缝的空间方向对裂缝进行检测和分类,提出了一种移位不变概率潜在成分分析(SI-PLCA)方法。利用建模软件进行探地雷达模拟,测试岩石块中几种类型的裂缝(不同位置、厚度和长度),并训练几种模式作为SI-PLCA方法的输入。采用800mhz天线对模拟数据和实际数据进行评估。评估了该方法的检测准确率,并与经典迁移方法进行了比较,并与模板匹配方法进行了分类;取得了令人满意的结果。此外,探地雷达还应用于商业上称为Crema Marfil的岩石类型的两个区块。采用该方法获得的三维断口图与切割过程中的石板进行了比较。结果表明,将该方法应用于探地雷达图是确定石材内部结构的有效方法,特别是对裂缝的检测和分类。
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引用次数: 1
Frequency modulated thermal wave imaging for visualizing power density of electromagnetic waves on plane surfaces 用于显示平面上电磁波功率密度的调频热波成像
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2019-03-01 DOI: 10.1080/09349847.2017.1361492
Khalid Muzaffar, D. Roy, S. Tuli, S. Koul
ABSTRACT In this article, Frequency Modulated Thermal Wave Imaging (FMTWI) [1–6] is introduced for the first time for determining power distribution of electromagnetic waves on plane surfaces. The advantage with this technique is that we can extract multiple amplitude and phase images from a single run of experiment. The applied excitation signal in this technique is a frequency modulated chirp signal instead of a single frequency signal used in conventional lock-in infrared (IR) thermography [7–11]. The thermal images obtained using FMTWI can be used qualitatively, e.g., to detect field leakage near electromagnetic junctions and microstrip feed lines. As a practical demonstration of this technique, an example of 2 × 2 patch antenna array at 8 GHz is considered. First, amplitude images at various modulation frequencies are obtained. Next, signal to noise ratio (SNR) values at each frequency are calculated. It is seen that SNR is lower at higher frequencies. It is observed that at higher modulation frequencies, micro-strip lines feeding the individual patch antennas of the array, are not visible in amplitude images, while at lower frequencies they are clearly visible Mathematical modeling of the microwave absorption screen has also been carried out to show variations of incident, reflected, and transmitted powers as a function of screen surface impedance. It is also observed that the screen minimally perturbs the electromagnetic fields.
本文首次介绍了调频热波成像技术(FMTWI)[1-6],用于确定电磁波在平面上的功率分布。这种技术的优点是我们可以从一次实验中提取多个振幅和相位图像。在该技术中,应用的激励信号是一个调频啁啾信号,而不是传统红外(IR)热成像中使用的单频信号[7-11]。利用FMTWI获得的热图像可以定性地使用,例如,用于检测电磁结和微带馈线附近的场泄漏。作为该技术的实际演示,以8ghz频段的2 × 2贴片天线阵列为例。首先,得到不同调制频率下的幅值图像。接下来,计算每个频率的信噪比(SNR)值。可以看出,在较高的频率,信噪比较低。观察到,在较高的调制频率下,馈送阵列的各个贴片天线的微带线在幅值图像中不可见,而在较低的频率下,它们清晰可见,微波吸收屏的数学建模也被进行,以显示入射、反射和发射功率的变化作为屏面阻抗的函数。还观察到,屏幕对电磁场的干扰最小。
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引用次数: 0
Quantile POD for nondestructive evaluation with hit--miss data 使用命中-未命中数据进行无损评估的分位数POD
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2019-03-01 DOI: 10.1080/09349847.2017.1374493
Yew-Meng Koh, W. Meeker
ABSTRACT Probability of detection (POD) is commonly used to measure a nondestructive evaluation (NDE) inspection procedure’s performance. Due to inherent variability in the inspection procedure caused by variability in factors such as crack morphology and operators, it is important, for some purposes, to model POD as a random function. Traditionally, inspection variabilities are pooled and an estimate of the mean POD (averaged over all sources of variability) is reported. In some applications it is important to know how poor typical inspections might be, and this question is answered by estimating a quantile of the POD distribution. This article shows how to fit and compare different models to repeated-measures hit--miss data with multiple inspections with different operators for each crack and shows how to estimate the mean POD as well as quantiles of the POD distribution for binary (hit--miss) NDE data. We also show how to compute credible intervals (quantifying uncertainty due to limited data) for these quantities using a Bayesian estimation approach. We use NDE for the detection of fatigue cracks as the motivating example, but the concepts apply more generally to other NDE applications areas.
摘要:检测概率(POD)通常用来衡量无损检测过程的性能。由于裂纹形态和操作人员等因素的可变性导致检测过程中固有的可变性,因此将POD建模为随机函数对于某些目的很重要。传统上,检验的可变性是汇总和平均POD(所有可变性来源的平均值)的估计是报告的。在某些应用程序中,了解典型检查可能有多差是很重要的,这个问题可以通过估计POD分布的分位数来回答。本文展示了如何通过对每个裂缝使用不同操作符进行多次检查来拟合和比较不同的模型,以适应重复测量的命中-未命中数据,并展示了如何估计二元(命中-未命中)NDE数据的POD分布的平均值和分位数。我们还展示了如何使用贝叶斯估计方法计算这些数量的可信区间(量化由于有限数据造成的不确定性)。我们使用无损检测来检测疲劳裂纹作为激励的例子,但这些概念更普遍地适用于其他无损检测应用领域。
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引用次数: 2
Grain size correction of welding residual stress measurement in a carbon steel plate using the critical refraction of longitudinal waves 用纵波临界折射法校正碳钢板焊接残余应力的晶粒尺寸
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2019-03-01 DOI: 10.1080/09349847.2017.1375170
Bin Liu, Wenbing Miao, S. Dong, P. He
ABSTRACT In this, a method to measure welding residual stress in butt-welded joints of carbon steel plates using longitudinal critically refracted wave (Lcr wave) is proposed. Cross-correlation was employed to calculate the difference in time of flight between Lcr wave, and the optimal step length for the measurements is discussed. To determine Lcr wave acoustoelastic coefficient of the heat affected zone (HAZ), the relationship between the Lcr wave acoustoelastic coefficient and the grain size is established. The results show that one cycle is the optimal step length for the difference in the time-of-flight calculation, and with increasing grain size increase, Lcr wave acoustoelastic coefficient decreases in the form of a power function. In addition, grain size can be determined by using amplitude of the Lcr wave, so that the measured value of welding residual stress in HAZ can be corrected. The welding residual stress in melted zone (MZ) is corrected by calibrating acoustoelastic coefficient of the MZ. The acoustoelastic coefficient of the MZ is larger than that of parent material (PM). At last, welding residual stress in the butt-weld joint is measured and corrected with the Lcr wave technique. The results are verified by the hole drilling method.
提出了一种利用纵向临界折射波(Lcr波)测量碳钢对焊接头焊接残余应力的方法。采用互相关法计算了Lcr波的飞行时间差,并讨论了测量的最佳步长。为了确定热影响区的Lcr波声弹性系数,建立了Lcr波声弹性系数与晶粒尺寸的关系。结果表明,一个周期是计算飞行时间差异的最佳步长,随着晶粒尺寸的增加,Lcr波声弹性系数以幂函数的形式减小。此外,利用Lcr波的振幅可以确定晶粒尺寸,从而对热影响区焊接残余应力的测量值进行校正。通过标定熔化区声弹性系数,对熔化区焊接残余应力进行校正。MZ的声弹性系数大于母材(PM)。最后,利用Lcr波技术对对接接头的焊接残余应力进行了测量和校正。用钻孔法对结果进行了验证。
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引用次数: 11
Nondestructive Characterization of Microstructure and Mechanical Properties of Heat Treated H13 Tool Steel Using Magnetic Hysteresis Loop Methodology 磁滞回线法无损表征热处理H13工具钢的组织和力学性能
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2019-02-05 DOI: 10.1080/09349847.2019.1574942
S. Kahrobaee, Hossein Norouzi Sahraei, Iman Ahadi Akhlaghi
ABSTRACT The aim in this article is to evaluate microstructural changes, hardness variations, and wear behavior of H13 hot work tool steel as a function of austenitizing and tempering temperature using nondestructive magnetic hysteresis loop method. To obtain different microstructural characteristics in the H13 specimens, austenitizing and tempering temperatures were varied in the range of 1,050–1,100°C and 200–650°C, respectively. The microstructural features, hardness, and wear loss were characterized using X-ray diffraction/metallographic examinations, hardness measurements, and a pin-on-disk wear tester, respectively. The relations between features obtained from the conventional methods and parameters extracted from the magnetic hysteresis loops were established. Results demonstrate that the proposed nondestructive method is able to assess the wear behavior of the heat treated H13 tool steels. Besides, a standard Generalized Regression Neural Network (GRNN) was trained with a training dataset and then used to estimate the hardness of a given sample with its measured values of magnetic parameters. Experimental results indicate that, if the training dataset has sufficient samples, the proposed method will have a very high accuracy to estimate hardness of the sample, nondestructively.
摘要本文旨在利用无损磁滞回线法研究H13热加工工具钢的显微组织变化、硬度变化和磨损行为与奥氏体化和回火温度的关系。为获得不同的显微组织特征,H13试样的奥氏体化温度和回火温度分别在1050 ~ 1100℃和200 ~ 650℃范围内变化。通过x射线衍射/金相检查、硬度测量和销盘磨损测试仪分别表征了显微组织特征、硬度和磨损损失。建立了传统方法得到的特征与磁滞回线提取的参数之间的关系。结果表明,该方法能较好地评价热处理后H13工具钢的磨损性能。此外,利用训练数据集对标准广义回归神经网络(GRNN)进行训练,然后利用给定样品的磁性参数测量值估计其硬度。实验结果表明,如果训练数据集有足够的样本,该方法可以无损地估计样本的硬度,具有很高的精度。
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引用次数: 13
Critical examination of ultrasonic transducer characteristics and calibration methods 超声换能器特性和校准方法的关键检查
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2019-01-02 DOI: 10.1080/09349847.2017.1375585
K. Ono
ABSTRACT This study systematically determined the transmission and receiving sensitivities of over twenty transducers. Four types of sensitivities were evaluated for both transmission and receiving sensitivities. These are found to be different from each other and the reversibility or reciprocity conditions exist only in exceptional cases. Using their observed behavior as the basis, we critically examined the calibration methods developed to characterize them, including those based on laser interferometry and the acoustic reciprocity principle. Serious flaws in some of the reciprocity methods are uncovered, which can be rectified by using the Hill--Adams method. Four procedures emerged as workable calibration methods for contact ultrasonic and acoustic emission transducers. However, current experimental uncertainties limit the upper frequency to 2 MHz.
本研究系统地测定了20多种传感器的发射和接收灵敏度。对四种类型的敏感性进行了传播和接收敏感性的评估。发现这些条件彼此不同,可逆性或互易性条件仅在例外情况下存在。以观察到的行为为基础,我们严格检查了用于表征它们的校准方法,包括基于激光干涉测量和声学互反原理的校准方法。揭示了一些互易方法的严重缺陷,这些缺陷可以通过使用Hill—Adams方法加以纠正。出现了四种可行的接触式超声和声发射换能器校准方法。然而,目前的实验不确定性将最高频率限制在2mhz。
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引用次数: 13
Temperature Sensitivity Study of Eddy Current and Digital Gauge Probes for Oxide Measurement 用于氧化测量的涡流和数字测量探头的温度灵敏度研究
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2018-12-25 DOI: 10.1080/09349847.2018.1557770
Faith R. Beck, R. Lind, J. Smith
ABSTRACT Novel fuels are part of the nationwide effort to reduce the enrichment of Uranium for energy production. Fuel performance is determined by irradiating tfuel plates. The plate checker used in this experiment at Idaho National Lab (INL) performs nondestructive testing on fuel rod and plate geometries with two different types of sensors: eddy current and digital thickness gauges. The sensors measure oxide growth and sample thickness on research fuels, respectively. Sensor measurement accuracy is crucial because even microns of error is significant when determining the viability of an experimental fuel. One parameter known to affect the eddy current and digital gauge sensors is temperature. Since both sensor accuracies depend on the ambient temperature of the system, the plate checker has been characterized for these sensitivities. Additionally, the manufacturer of the digital gauge probes has noted a rather large coefficient of thermal expansion for their linear scale. In this work, the effect of temperature on the eddy current and digital gauge probes is evaluated, and thickness measurements are provided as empirical functions of temperature. Additionally, an experimental coefficient of thermal expansion for the probe material has been reported and compared with the manufacturer’s specifications.
新型燃料是减少用于能源生产的铀浓缩的全国性努力的一部分。燃料性能是通过辐照燃料板来确定的。在爱达荷国家实验室(INL)的实验中使用的板检查器使用两种不同类型的传感器:涡流和数字厚度计对燃料棒和板的几何形状进行无损检测。传感器分别测量研究燃料上的氧化物生长和样品厚度。传感器的测量精度是至关重要的,因为在确定实验燃料的可行性时,即使是微米的误差也很重要。已知影响涡流和数字仪表传感器的一个参数是温度。由于这两种传感器的精度都取决于系统的环境温度,因此板检查器具有这些灵敏度的特征。此外,数字测量探头的制造商已经注意到其线性刻度的热膨胀系数相当大。在这项工作中,评估了温度对涡流和数字测量探头的影响,并提供了厚度测量作为温度的经验函数。此外,还报道了探针材料的实验热膨胀系数,并与制造商的规格进行了比较。
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引用次数: 2
期刊
Research in Nondestructive Evaluation
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