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Detection and Classification of Corrosion-related Damage Using Solitary Waves 基于孤立波的腐蚀损伤检测与分类
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-03-04 DOI: 10.1080/09349847.2022.2088913
H. Jalali, R. Misra, Samuel J. Dickerson, P. Rizzo
ABSTRACT This paper presents an inspection technique based on highly nonlinear solitary waves, wireless transducers, and machine learning. The technique was demonstrated on a plate subjected to accelerated corrosion while monitored with wired and wireless transducers, designed and assembled in laboratory. The tethered device consisted of a chain of spheres surmounted by a solenoid wired to and driven by a data acquisition system to control the first particle of the chain in order to induce the impact between the particle and the chain needed to generate the stress wave. The chain contained a piezoelectric wafer disk, also wired to the same data acquisition system, to sense the waves. The wireless transducers were identical to their wired counterparts, but the data acquisition system was replaced by a wireless node that communicated with a tablet via Bluetooth. Four wired and four wireless transducers were used to monitor the plate for nearly a week to detect the onset and progression of electrochemical corrosion. A few features were extracted from the time waveforms and then fed to a machine learning algorithm to classify damage. The results showed the effectiveness of the proposed approach at labeling defects close to the transducers.
本文提出了一种基于高度非线性孤立波、无线传感器和机器学习的检测技术。在实验室设计和组装的有线和无线传感器监测下,该技术在经受加速腐蚀的板上进行了演示。该系绳装置由一串球体组成,上面有一个螺线管,该螺线管连接到数据采集系统,由数据采集系统驱动,以控制链上的第一个颗粒,从而诱导颗粒与链之间的碰撞,从而产生应力波。链条上有一个压电晶片盘,也连接到相同的数据采集系统,用来感应海浪。无线换能器与有线换能器相同,但数据采集系统被一个通过蓝牙与平板电脑通信的无线节点所取代。使用四个有线和四个无线传感器对钢板进行近一周的监测,以检测电化学腐蚀的发生和进展。从时间波形中提取一些特征,然后将其输入机器学习算法进行损伤分类。结果表明,所提出的方法在标记靠近传感器的缺陷时是有效的。
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引用次数: 2
Guest Associate Technical Editor Letter 客座副技术编辑信
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-01-02 DOI: 10.1080/09349847.2022.2053016
M. Kreutzbruck
the nonlinear acoustic for plotting the stress-strain curves and extracting the UTS values. calculations for two (CFRP) in-plane orientations and the experimental proof-of-concept test based on the nonlinearity measured for the out-of-plane orientation
非线性声学用于绘制应力-应变曲线和提取UTS值。两个(CFRP)面内取向的计算和基于非线性测量的面外取向的实验概念验证测试
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引用次数: 0
Qualitative analysis of a 3D multiphysics model for nonlinear ultrasonics and vibration induced heating at closed defects 闭合缺陷处非线性超声和振动致热的三维多物理场模型定性分析
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-01-02 DOI: 10.1080/09349847.2022.2049408
K. Truyaert, V. Aleshin, K. Van Den Abeele
ABSTRACT Upon exciting a material using elastic waves, the locally induced deformation at the interfaces of internally closed defects may cause nonlinear wave mechanics and dynamics in the form of clapping and friction. As a result, both phenomena instigate spectral broadening of the excitation spectrum as well as the production of heat, directly originating from the defect. To better understand and account for the physics behind the dissipation of energy by internally closed defects as a result of the wave–interface interaction, dedicated models can be developed. In this work, we propose a 3D finite element multiphysics model that is capable of simultaneously describing the generation of nonlinearities and heating at a defect’s interface experiencing clapping and friction induced by elastic wave propagation. The model consists of three different modules. The first module describes the elastic wave propagation in a virgin/bulk material, whereas the second module captures the contact physics at the defect level. The third module is implemented to calculate the diffusion of thermal energy in the specimen. The contact physics module accounts for anharmonic and hysteretic effects, describing the nonlinear behavior of the defect’s interfaces, which is echoed in both the ultrasound spectrum and in the vibration-induced heating. A qualitative analysis of the computational model, integrating the three modules, is performed to validate the approach. Examples show that nonlinear spectral components are indeed observed as a result of the friction and the clapping experienced by the faces of the defect. At the same time, a localized temperature increase due to the induced friction is noted, and its response at the outer surface of the sample is examined. The qualitative validation approves that the model is ready to be tested further quantitively, and to compare its predictions to experiments.
当用弹性波激励材料时,内部封闭缺陷界面处的局部诱导变形会以拍击和摩擦的形式引起非线性波动力学和动力学。结果,这两种现象都引起激发谱的谱宽以及直接由缺陷引起的热的产生。为了更好地理解和解释由于波界面相互作用导致的内部闭合缺陷的能量耗散背后的物理,可以开发专用模型。在这项工作中,我们提出了一个三维有限元多物理场模型,该模型能够同时描述在经历弹性波传播引起的拍击和摩擦的缺陷界面上产生的非线性和加热。该模型由三个不同的模块组成。第一个模块描述了弹性波在原始/块状材料中的传播,而第二个模块捕获了缺陷级别的接触物理。第三个模块用于计算热能在试样中的扩散。接触物理模块考虑了非调和和滞后效应,描述了缺陷界面的非线性行为,这在超声光谱和振动诱导加热中都得到了回应。结合三个模块,对计算模型进行了定性分析,以验证该方法。实例表明,由于缺陷表面的摩擦和拍击,确实观察到非线性谱分量。同时,注意到由于摩擦引起的局部温度升高,并对其在样品外表面的响应进行了检测。定性验证表明,该模型可以进行进一步的定量测试,并将其预测与实验进行比较。
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引用次数: 1
Influence of Core and Shield of Coil on Skin Depth in Eddy Current Testing 涡流检测中线圈的铁心和屏蔽对趋肤深度的影响
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-01-02 DOI: 10.1080/09349847.2022.2050861
Maosen Chen, Yanfei Liao, Z. Zeng, Junming Lin, Yonghong Dai
ABSTRACT In eddy current (EC) nondestructive testing, coil is usually wound on core or covered by shield to improve the sensitivity of defect detection and ability of anti-interference of the probe. However, when core or shield is used, the magnetic field will be redistributed, resulting in a change in the speed of EC attenuation in the depth direction. The purpose of this paper is to reveal the influence of core and shield on skin depth of EC. The results of the finite element analysis show that applying core or shield on coil results in smaller skin depth and the skin depth decreases as the core or shield approaches the test sample. In addition, when both core and shield are used, the reduction of skin depth is minimal if both core and shield are ferromagnetic. The simulation results are verified by experiment.
在涡流无损检测中,为了提高检测缺陷的灵敏度和探头的抗干扰能力,通常将线圈绕在铁芯上或用屏蔽罩覆盖。然而,当使用铁芯或屏蔽时,磁场将被重新分配,导致EC在深度方向上的衰减速度发生变化。本文的目的是揭示电磁芯和屏蔽层对电磁芯集肤深度的影响。有限元分析结果表明,在线圈上施加铁芯或屏蔽层可使趋肤深度减小,且趋肤深度随铁芯或屏蔽层靠近试样而减小。此外,当铁芯和屏蔽同时使用时,如果铁芯和屏蔽都是铁磁性的,则趋肤深度的减小最小。通过实验验证了仿真结果。
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引用次数: 0
Materials strength and acoustic nonlinearity: case study of CFRP 材料强度与声学非线性:以CFRP为例
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2021-12-28 DOI: 10.1080/09349847.2021.2017531
Julian Ehrler, A. Solodov, M. Kreutzbruck
ABSTRACT Nonlinear acoustic approach is assessed as a nondestructive tool for reconstructing stress-strain curves and quantifying the ultimate tensile strength for various orientations of composite materials. It is shown that a direct use of nonlinear acoustic data requires some adjustments to be applied in the quasi-static tensile conditions. The approach is validated by the calculations using the data for the two in-plane orientations of Carbon Fiber-Reinforced Plastic (CFRP) of totally different strengths. The higher strength arrangement manifests much lower nonlinearity, while the low strength orientation indicates the higher nonlinearity. The quantitative proof-of-concept test is based on the direct measurement of the acoustic nonlinearity for the out-of-plane orientation CFRP. Far higher nonlinearity measured correlates well with the lowest strength for this orientation being a reason of characteristic materials damage in the form of delaminations.
非线性声学方法是一种用于复合材料不同取向的应力-应变曲线重建和极限抗拉强度量化的无损工具。结果表明,在准静态拉伸条件下,直接使用非线性声学数据需要进行一些调整。利用不同强度碳纤维增强塑料(CFRP)的两种面内取向数据进行了计算,验证了该方法的有效性。高强度取向的非线性程度较低,而低强度取向的非线性程度较高。定量的概念验证试验是基于对面外取向碳纤维布的声学非线性的直接测量。测量到的高得多的非线性与该取向的最低强度相关,这是分层形式的特征材料损伤的原因。
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引用次数: 1
Nonlinear Resonant Ultrasonic Spectroscopy (NRUS) for Monitoring Fatigue Crack Growth in Aluminum 非线性共振超声光谱(NRUS)监测铝疲劳裂纹扩展
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2021-12-27 DOI: 10.1080/09349847.2021.2017530
Jiang Jin, P. Shokouhi
ABSTRACT Nonlinear resonant ultrasonic spectroscopy (NRUS) is a resonance-based acoustic testing technique that yields the hysteretic elastic nonlinearity parameter by measuring the resonance frequency shift with increasing driving amplitude. NRUS offers great potential for nondestructive evaluation since it is relatively simple to implement and can detect incipient damage thanks to the high sensitivity of hysteretic nonlinearity parameter to micro-damage. Previous research has shown that NRUS can monitor distributed damage in a wide variety of materials, but the application of NRUS for detection of local defects in metals is less explored. In this study, the feasibility of using NRUS to assess local progressive damage in aluminum is investigated. We use three-point bending fatigue test to initiate a single fatigue crack in a large aluminum specimen. The cyclic loading is interrupted at several stages in order to image the crack using Scanning Electron Microscopy (SEM) and to perform NRUS and other tests. As the crack grows in length, NRUS records a gradual increase in the resonance frequency shift. However, the trend for the amplitude dependency of resonance frequency shift is different from what has been previously reported in materials with distributed damage; the resonance frequency changes are larger at low strain than at high strains. In addition, the utility of multi-modal NRUS for locating the fatigue crack is demonstrated. Finally, we compare the results of NRUS and those from an impact-based NRUS (INRUS) that uses an automated impact hammer as the excitation source in differentiating the fatigue-damaged from the intact specimen. Our findings suggest the potential of NRUS and INRUS in detecting local damage in metals.
非线性共振超声光谱(NRUS)是一种基于共振的声学测试技术,通过测量随驱动幅值增加的共振频移来获得滞回弹性非线性参数。由于NRUS相对简单,并且由于其滞回非线性参数对微损伤的高灵敏度,可以检测早期损伤,因此在无损评估方面具有很大的潜力。以往的研究表明,NRUS可以监测各种材料的分布损伤,但应用NRUS检测金属局部缺陷的探索较少。在本研究中,探讨了用NRUS评估铝的局部渐进损伤的可行性。采用三点弯曲疲劳试验对大型铝试样进行了单裂纹萌生试验。循环加载在几个阶段被中断,以便使用扫描电子显微镜(SEM)对裂纹进行成像,并进行NRUS和其他测试。随着裂纹长度的增加,NRUS记录的共振频移逐渐增加。然而,共振频移的幅度依赖性趋势与先前报道的具有分布损伤的材料不同;低应变下的共振频率变化比高应变下的更大。此外,还论证了多模态神经网络在疲劳裂纹定位中的应用。最后,我们比较了NRUS和基于冲击的NRUS (INRUS)的结果,后者使用自动冲击锤作为激励源来区分疲劳损伤和完整试样。我们的研究结果提示NRUS和INRUS在检测金属局部损伤方面的潜力。
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引用次数: 1
Nonlinear Eddy Current Technique for Fatigue Detection and Classification in Martensitic Stainless-Steel Samples 马氏体不锈钢疲劳检测与分类的非线性涡流技术
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2021-12-23 DOI: 10.1080/09349847.2021.2017093
Bharath Basti Shenoy, Zi Li, L. Udpa, S. Udpa, Y. Deng, V. Rathod, T. Seuaciuc-Osório
The increasing use of stainless steel in industrial structures can be attributed to its excellent mechanical properties at elevated temperatures. Martensitic grade stainless-steel is used, for example, to manufacture steam turbine blades in power plants. The failure of these turbine blades can result in equipment damage contributing to expensive plant failures and safety concerns. Degradation and structural failure of these blades is largely attributed to material fatigue, at the microstructure level. Hence, it is important to evaluate the level of fatigue prior to the initiation of macro defects to ensure the viability of these components. Conventional nondestructive evaluation (NDE) techniques such as ultrasonic testing and eddy current testing are suitable in detection of macro defects such as cracks, but not very effective in evaluating degradation of the material at a microstructure scale. This article investigates the feasibility of the nonlinear eddy current (NLEC) technique to detect fatigue in martensitic grade stainless-steel samples along with a methodology to classify the samples. K-medoids clustering algorithm and genetic algorithm are used to classify the samples according to the severity of fatigue. Initial results indicate that stainless-steel samples, in different stages of fatigue, can be classified into broad categories of low, mid, and high levels of fatigue.
不锈钢在工业结构中越来越多的使用可归因于其在高温下优异的机械性能。例如,马氏体级不锈钢被用于制造发电厂的汽轮机叶片。这些涡轮叶片的故障可能导致设备损坏,造成昂贵的工厂故障和安全问题。在微观结构水平上,这些叶片的退化和结构失效主要归因于材料疲劳。因此,在宏观缺陷开始之前评估疲劳水平以确保这些组件的生存能力是很重要的。传统的无损检测技术,如超声检测和涡流检测,适用于裂纹等宏观缺陷的检测,但在微观结构尺度上评价材料的退化不是很有效。本文研究了非线性涡流(NLEC)技术检测马氏体级不锈钢试样疲劳的可行性,并给出了一种试样分类方法。采用K-medoids聚类算法和遗传算法根据疲劳程度对样本进行分类。初步结果表明,在不同的疲劳阶段,不锈钢试样可分为低、中、高疲劳水平三大类。
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引用次数: 1
Hybrid Method of ACA and Interpolation-based Algorithms for Analysis of Eddy Current Nondestructive Evaluations 涡流无损检测分析的ACA与插值混合方法
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2021-11-27 DOI: 10.1080/09349847.2021.1991063
Yang Bao, Zhiwei Liu, Jiming Song
In this article, the hybridization of adaptive cross approximation (ACA) algorithm and interpolation-based separation of the kernel function is proposed to accelerate solving the matrix equations resulted in the boundary element method (BEM) for 3D arbitraryshaped eddy current nondestructive evaluation problems. The hybrid method combines the advantages of both the ACA algorithm and the interpolation-based methods, and resolves the shortcoming of pure ACA method, when modeling the planar eddy current nondestructive evaluation problems, that it cannot compress the null entries the BEM generated when the testing and basis patches are co-planar. In the proposed method, the submatrices associated with the null entries are compressed by the interpolation-based method, while the others are compressed by the ACA algorithm. Several benchmarks are shown to demonstrate both the robustness and efficiency of the proposed fast and general solver.
本文提出了自适应交叉逼近(ACA)算法与基于插值的核函数分离的杂交方法,以加速求解三维任意形状涡流无损评价问题的边界元法(BEM)所产生的矩阵方程。该混合方法结合了ACA算法和基于插值的方法的优点,解决了纯ACA方法在平面涡流无损评价问题建模时,无法压缩检测贴片和基贴片共面时边界元生成的空项的缺点。在该方法中,与空条目相关的子矩阵通过基于插值的方法进行压缩,而其他子矩阵则通过ACA算法进行压缩。几个基准测试证明了所提出的快速通用求解器的鲁棒性和效率。
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引用次数: 3
The Effect of Cyclic Preloading on the Magnetic Behavior of the Hot-rolled 08G2B Steel under Elastic Uniaxial Tension 循环预加载对热轧08G2B钢弹性单轴拉伸磁性行为的影响
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2021-11-17 DOI: 10.1080/09349847.2021.2002487
E. S. Gorkunov, A. Povolotskaya, S. M. Zadvorkin, E. Putilova, A. N. Mushnikov
In order to develop methods for diagnosing the stress-strain state of steel products in view of their history in the form of cyclic loading we study the effect of previous zero-to-tension cyclic loading on the magnetic behavior of the 08G2B steel under subsequent static elastic tension along the same direction. Magnetic measurements were made both in a closed magnetic circuit and by means of attached magnetic devices along and across the tension axis. The history in the form of previous cyclic tension affects the behavior of the magnetic parameters of the material under subsequent elastic static tension. Particularly, the growing number of preloading cycles is accompanied by an increase in the magnitude of applied static stresses at which there are extrema of the magnetic characteristics measured longitudinally. This shift of the extrema of the magnetic parameters is explained by residual compressive stresses increasing with the number of previous tension cycles. At applied tensile stresses ranging between 0 and 100 MPa, the magnetic characteristics measured longitudinally on specimens cyclically loaded with various numbers of cycles vary uniquely. The difference in the values of the coercive force measured longitudinally and crosswise decreases monotonically at applied stresses ranging between 0 and 200 MPa. KEYWORDS
为了建立基于循环加载历史的钢制品应力-应变状态诊断方法,本文研究了之前的零至张力循环加载对08G2B钢在后续同方向静态弹性拉伸下磁性行为的影响。磁测量是在一个封闭的磁路中进行的,也可以通过连接在张力轴上的磁性装置进行的。先前循环张力形式的历史影响了材料在随后的弹性静态张力下的磁性参数行为。特别是,随着预压循环次数的增加,施加静态应力的幅度也在增加,在这种情况下,纵向测量的磁特性达到了极值。磁参数极值的这种变化可以用残余压应力随着先前张力循环次数的增加而增加来解释。在施加的拉伸应力范围在0到100兆帕之间时,在不同循环次数的试样上纵向测量的磁特性变化独特。在0 ~ 200mpa的施加应力范围内,纵向和横向测量的矫顽力差值单调减小。关键字
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引用次数: 5
Three-Dimensional Reconstruction of Complex Defects in Thin Steel Strips with the Imaging Method of Magnetic Field Distortion 磁场畸变成像法在薄钢带复杂缺陷三维重建中的应用
IF 1.4 4区 材料科学 Q3 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2021-11-02 DOI: 10.1080/09349847.2021.2019357
Hengtao Li, Xiucheng Liu, Jiaying Zhang, Chang-song Wang, Bin Wu, C. He
ABSTRACT In the study, the three-dimensional (3D) morphology of defects in thin steel strips with a thickness of 0.8 mm was determined with the imaging method of magnetic field distortion (MFD). First, MFD imaging of through-wall defects and wall-thinning defects in the samples collected from inline products was performed in our laboratory. The actual profiles of the defects were measured with a digital microscope. Second, MFD imaging results were compared with the actual shapes of the defects in order to develop a proper 3D reconstruction method of complex defects. Finally, the analysis results demonstrated that the high reconstruction accuracy of opening contours of complex defects could be realized with the carefully selected threshold value of MFD-induced voltage amplitude. The good linear dependency of MFD-induced voltage amplitude on the depth of complex wall-thinning defects was confirmed. Therefore, MFD imaging method is a promising method for accurately reconstructing 3D shape of complex wall-thinning defects in thin steel strips.
摘要采用磁场畸变成像(MFD)方法,对厚度为0.8 mm的薄钢带中缺陷的三维形貌进行了研究。首先,在我们的实验室中对从在线产品中收集的样品中的穿壁缺陷和壁薄缺陷进行了MFD成像。用数码显微镜测量了缺陷的实际轮廓。其次,将MFD成像结果与缺陷的实际形状进行比较,以建立适合复杂缺陷的三维重建方法。最后,分析结果表明,精心选择的mfd感应电压幅值阈值可以实现复杂缺陷的高开口轮廓重建精度。验证了mfd诱导电压幅值与复杂壁薄缺陷深度的良好线性关系。因此,MFD成像方法是一种很有前途的方法,可以精确地重建薄钢带中复杂壁薄缺陷的三维形状。
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引用次数: 0
期刊
Research in Nondestructive Evaluation
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