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Image-based remaining useful life prediction through adaptation from simulation to experimental domain 基于图像的剩余使用寿命预测,从仿真到实验的自适应
IF 9.4 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2024-11-26 DOI: 10.1016/j.ress.2024.110668
Zhe Wang , Lechang Yang , Xiaolei Fang , Hanxiao Zhang , Min Xie
Degradation profoundly affects the performance of industrial systems, necessitating operational safety prognostics. However, the availability of run-to-failure data is often limited, and labels in real-world scenarios are scarce. To address the challenge, this work utilizes the simulation domain to extract degradation knowledge and then adaptively transfers this knowledge to the experimental domain, aiming at estimating the remaining useful life (RUL). The relative RUL in the simulation domain is adopted, focusing on the degradation trend and avoiding the determination of absolute RUL. The feature disentanglement technique captures degradation-relevant features. To improve model performance, Bayesian optimization is introduced to search for optimal hyperparameters, and a two-task learning approach is designed to achieve the objectives of both domains. A few labeled experimental samples are used to adjust the predictor to appropriate scale. The case study on infrared degradation image streams validates the effectiveness of this domain adaptation scheme. Further analysis and discussions demonstrate the superiority of the model and the associated optimization strategy.
退化会深刻影响工业系统的性能,因此需要进行操作安全预测。然而,运行到故障数据的可用性通常是有限的,并且在实际场景中很少有标签。为了解决这一挑战,本工作利用仿真域提取退化知识,然后自适应地将这些知识转移到实验域,旨在估计剩余使用寿命(RUL)。在仿真域采用相对RUL,关注退化趋势,避免确定绝对RUL。特征解缠技术捕获与退化相关的特征。为了提高模型的性能,引入贝叶斯优化来搜索最优超参数,并设计了一种双任务学习方法来实现两个领域的目标。一些标记的实验样本被用来调整预测器到适当的尺度。以红外退化图像流为例,验证了该域自适应方案的有效性。进一步的分析和讨论证明了该模型和相关优化策略的优越性。
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引用次数: 0
Unsupervised graph transfer network with hybrid attention mechanism for fault diagnosis under variable operating conditions 基于混合注意机制的无监督图传递网络在变工况下的故障诊断
IF 9.4 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2024-11-26 DOI: 10.1016/j.ress.2024.110684
Zihao Lei , Feiyu Tian , Yu Su , Guangrui Wen , Ke Feng , Xuefeng Chen , Michael Beer , Chunsheng Yang
In recent years, unsupervised domain adaptation (UDA) has gained widespread application in addressing intelligent fault diagnosis under variable operating conditions. However, how to effectively model data structure information and integrate it into UDA has hindered the application of intelligent fault diagnosis in the industry. To solve this issue, a multi-scale and multi-structure information-embedded unsupervised graph transfer network for fault diagnosis is proposed. Specifically, a novel node feature extractor is first designed for feature embedding. To better fuse multi-scale information and obtain more effective features, a multi-scale convolutional layer and a hybrid attention module are utilized. Secondly, an adaptive similarity graph-constructing method based on the inner-product kernel is adopted to convert the node features into graph data. Next, the graph neural network (GNN) is introduced to obtain graph-structured information. Finally, a joint domain adaptation module is designed to cope with the covariance drift problem in cross-domain fault diagnosis. The proposed method exhibited state-of-the-art performance in the experiments of three case studies.
近年来,无监督域自适应技术在变工况智能故障诊断中得到了广泛的应用。然而,如何有效地对数据结构信息建模并将其集成到UDA中,阻碍了智能故障诊断在工业上的应用。为了解决这一问题,提出了一种多尺度、多结构信息嵌入的无监督图传输网络。具体来说,首先设计了一种新的节点特征提取器用于特征嵌入。为了更好地融合多尺度信息,获得更有效的特征,采用了多尺度卷积层和混合注意模块。其次,采用基于内积核的自适应相似图构造方法,将节点特征转化为图数据;其次,引入图神经网络(GNN)来获取图结构信息。最后,设计了一个联合域自适应模块,以解决跨域故障诊断中的协方差漂移问题。所提出的方法在三个案例研究的实验中表现出了最先进的性能。
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引用次数: 0
A hybrid machine learning and simulation framework for modeling and understanding disinformation-induced disruptions in public transit systems 一个混合机器学习和模拟框架,用于建模和理解公共交通系统中由虚假信息引起的中断
IF 9.4 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2024-11-26 DOI: 10.1016/j.ress.2024.110656
Ramin Talebi Khameneh , Kash Barker , Jose Emmanuel Ramirez-Marquez
Transportation infrastructure networks are prone to disruptions, most of which are beyond control. However, the spread of disinformation can worsen downtime in these systems by indirectly causing disruptions, such as station closures or rerouting of services based on false reports. The relationship between disinformation and the service disruptions is very important with reference to enhancing the resilience of transportation systems. This paper contributes to the field by applying artificial intelligence techniques to analyze how disinformation impacts service disruptions, particularly focusing on the Port Authority Trans-Hudson (PATH) system in New Jersey and New York, providing insights for improving operational responsiveness. The disruption operational impacts of disinformation are analyzed using several data sources, including schedules, ridership reports, and real-time alerts. A machine learning-based K-means algorithm framework is applied to cluster disruption alerts from social media. Disruption scenarios dominated by disinformation are identified using advanced natural language processing (NLP) methods, specifically BERTopic and Latent Dirichlet Allocation (LDA) topic modeling techniques. A Monte Carlo simulation is applied to quantify the effects of this dominant disinformation-induced disruption scenario on the commuter time and costs. This study reveals that disinformation significantly influences infrastructure reliability and points out the necessity for effective strategies to combat its impacts. The findings reveal the importance of transportation disruptions to the functioning of the transportation system and emphasize the need for robust measures to reduce the adverse effects, hence making the system to be more resilient and secure in the public’s perception.
交通基础设施网络容易中断,其中大部分是无法控制的。然而,虚假信息的传播可能会间接造成中断,例如基于虚假报告的车站关闭或服务改道,从而加剧这些系统的停机时间。虚假信息与服务中断之间的关系对于提高交通系统的弹性具有重要意义。本文通过应用人工智能技术分析虚假信息如何影响服务中断,为该领域做出贡献,特别关注新泽西州和纽约的港务局跨哈德逊(PATH)系统,为提高运营响应能力提供见解。使用多个数据源(包括时间表、乘客报告和实时警报)分析虚假信息的中断运营影响。基于机器学习的K-means算法框架应用于来自社交媒体的集群中断警报。利用先进的自然语言处理(NLP)方法,特别是BERTopic和Latent Dirichlet Allocation (LDA)主题建模技术,识别由虚假信息主导的中断场景。应用蒙特卡罗模拟来量化这种主要的虚假信息引起的中断情景对通勤时间和成本的影响。本研究揭示了虚假信息对基础设施可靠性的显著影响,并指出了采取有效策略来对抗其影响的必要性。研究结果揭示了交通中断对交通系统功能的重要性,并强调需要采取强有力的措施来减少不利影响,从而使交通系统在公众心目中更具弹性和安全性。
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引用次数: 0
Multiscenario deduction analysis for railway emergencies using knowledge metatheory and dynamic Bayesian networks 基于知识元理论和动态贝叶斯网络的铁路突发事件多场景演绎分析
IF 9.4 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2024-11-25 DOI: 10.1016/j.ress.2024.110675
Guanyi Liu , Shifeng Liu , Xuewei Li , Xueyan Li , Daqing Gong
Railway emergencies exhibit uncertainty and complex evolutionary processes during their development. Scenario deduction analysis plays a critical role in identifying the progression of railway emergencies, which is essential for effective response. This paper adopts a “scenario‒response” decision-making approach and proposes a multiscenario deduction model based on knowledge metatheory and dynamic Bayesian networks. First, through an in-depth analysis of railway accident cases, a scenario knowledge metarepresentation model is constructed on the basis of knowledge metatheory. On this basis, a scenario deduction model based on dynamic Bayesian networks is constructed, which is capable of analyzing the evolutionary trajectories of various scenarios. Additionally, an evidence conflict calculation method based on the Tanimoto measure is proposed to reduce the subjectivity of expert evaluations. Finally, the empirical part of this study focuses on a case analysis of a train derailment accident, with the experimental results demonstrating the effectiveness of the proposed model. Furthermore, this study validates the feasibility and utility of the proposed methods, providing valuable insights and guidance for enhancing railway operational safety.
铁路突发事件在发展过程中表现出不确定性和复杂的演化过程。情景演绎分析在识别铁路突发事件的发展过程中起着至关重要的作用,是有效应对突发事件的基础。本文采用“场景-响应”的决策方法,提出了一种基于知识元理论和动态贝叶斯网络的多场景演绎模型。首先,通过对铁路事故案例的深入分析,构建了基于知识元理论的情景知识元表示模型。在此基础上,构建了基于动态贝叶斯网络的场景演绎模型,该模型能够分析各种场景的演化轨迹。此外,为了降低专家评价的主观性,提出了一种基于谷本测度的证据冲突计算方法。最后,本文的实证部分以一起列车脱轨事故为例进行了实证分析,实验结果验证了所提模型的有效性。此外,本研究验证了所提出方法的可行性和实用性,为提高铁路营运安全提供了有价值的见解和指导。
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引用次数: 0
Generalized reassigning transform: Algorithm and applications 广义重分配变换:算法与应用
IF 9.4 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2024-11-23 DOI: 10.1016/j.ress.2024.110677
Dezun Zhao , Xiaofan Huang , Tianyang Wang , Lingli Cui
Time-frequency analysis (TFA) has attracted the attention of many scholars and engineers for analyzing nonstationary signals in the field of condition monitoring of rotating machinery. For complex mechanical equipment, measured signals always contain both harmonic and impulsive components, which presents a challenge for current TFA methods. To concurrently characterize harmonic and impulsive components, a novel TFA algorithm, called generalized reassigning transform (GRT) is developed in this paper. First, the time-frequency fusion extraction criterion (TFFEC), which includes time-frequency data fusion (TFDF) and time-frequency data extraction (TFDE), is designed to calculate time-frequency representation (TFR) from short-time Fourier transform (STFT) results under different window sizes, which improves time-frequency resolution and eliminates noise influence. Furthermore, the chirp rate (CR)-based postprocessing strategy is constructed to characterize nonstationary signals with both harmonic-like and impulsive-like components. Specifically, the CR discrimination criterion is introduced to classify the TFFEC result into two distinct types: harmonic-like component and impulsive-like component, and then, the TFR with high energy concentration and strong readability is obtained by advanced postprocessing TFA including the synchro-reassigning transform (SRT) and horizontal reassigning transform (HRT). The effectiveness of the GRT in condition monitoring and fault diagnosis is validated through numerical and experiment verification.
在旋转机械状态监测领域中,时频分析(TFA)对非平稳信号的分析引起了众多学者和工程师的关注。对于复杂的机械设备,被测信号往往同时包含谐波和脉冲分量,这对现有的TFA方法提出了挑战。为了同时表征谐波分量和脉冲分量,本文提出了一种新的TFA算法——广义重分配变换(GRT)。首先,设计时频融合提取准则(TFFEC),包括时频数据融合(TFDF)和时频数据提取(TFDE),从不同窗口大小的短时傅里叶变换(STFT)结果中计算时频表示(TFR),提高时频分辨率,消除噪声影响;此外,构建了基于啁啾率的后处理策略,以表征类谐波和类脉冲分量的非平稳信号。具体而言,引入CR判别准则,将TFFEC结果划分为类谐波分量和类脉冲分量两种不同类型,然后通过同步重分配变换(SRT)和水平重分配变换(HRT)等高级TFA后处理得到能量浓度高、可读性强的TFR。通过数值和实验验证了GRT在状态监测和故障诊断中的有效性。
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引用次数: 0
Joint optimization of preventive maintenance and product quality improvement policies for deteriorating manufacturing systems with quality-reliability dependency 具有质量可靠性依赖的恶化制造系统的预防性维护和产品质量改进政策的联合优化
IF 9.4 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2024-11-23 DOI: 10.1016/j.ress.2024.110661
Ji Zhang , Xiaohui Chen , Youjun An , Lin Zhang , Haohao Shi , Weigang Xu
Machine reliability and product quality are usually investigated independently in most traditional models. However, in the actual manufacturing process, machine reliability and product quality are commonly interdependent due to strong coupling between the machine and the product. In this paper, three joint optimization models for preventive maintenance (PM) and product quality improvement are developed for deteriorating manufacturing systems considering quality-reliability dependency. First, the degradation process of quality-related components (QRCs) is depicted by Gamma process, and product quality deviation is obtained by considering the quantitative relationship between the degradation of QRCs and product quality. Second, joint optimization policy of age-based maintenance and product quality improvement is proposed for deteriorating manufacturing systems with quality-reliability dependency. Third, above maintenance policy is extended to manufacturing systems processing jobs with random processing time, and then maintenance first (MF) and maintenance last (ML) policies are developed, respectively. Furthermore, we compare all of the maintenance models to determine which policy should be selected for manufacturing systems under specific conditions, and all theoretical discussions in this paper are analytically made. Finally, the effectiveness of the proposed joint policies is verified by a case study on a cylindrical gear housing machining process.
在大多数传统模型中,机器可靠性和产品质量通常是独立研究的。然而,在实际制造过程中,由于机器和产品之间的强耦合,机器可靠性和产品质量通常是相互依赖的。针对退化制造系统,考虑质量-可靠性依赖关系,建立了预防性维修与产品质量改进联合优化模型。首先,采用Gamma过程描述质量相关部件的降解过程,考虑质量相关部件降解与产品质量的定量关系,得到产品质量偏差;其次,针对质量可靠性依赖的恶化制造系统,提出了基于年龄的维修与产品质量改进的联合优化策略。第三,将上述维修策略推广到加工时间随机的制造系统加工作业中,分别制定了先维修(MF)和后维修(ML)策略。此外,我们比较了所有的维护模型,以确定制造系统在特定条件下应该选择哪种策略,并对本文的所有理论讨论进行了分析。最后,以圆柱齿轮壳加工为例,验证了所提联合策略的有效性。
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引用次数: 0
A proactive opportunistic maintenance decision model based on reliability in train systems 基于可靠性的列车系统主动机会维修决策模型
IF 9.4 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2024-11-22 DOI: 10.1016/j.ress.2024.110645
Zhichao He , Yanhui Wang , Wanhua Sun , Yucheng Hao , Weifu Xia
This paper presents an innovative framework for optimizing maintenance strategy in complex electromechanical systems (CEMS), by mitigating over-maintenance and suboptimal resource allocation. This study proposes an optimized maintenance strategy based on opportunistic maintenance with reliability as the core. A topological network model is used to establish a model that forecasts system reliability from function and structure, resulting in the identification of critical components in the system. Subsequently, a maintenance model for mechanical, electrical and information components is proposed and a method for determining maintenance reliability thresholds is suggested. The research imposes constraints in component and system reliability, in constructing an opportunistic maintenance strategies model. The objective of this model was to minimize the maintenance cost. A case study on high-speed railway bogie system supports this strategy, effectively guaranteeing system reliability while reducing maintenance costs. Maintenance resources are allocated reasonably across various stages, thereby reducing wastage of resources.
本文提出了一种创新的复杂机电系统(CEMS)维护策略优化框架,以减少过度维护和次优资源分配。提出了一种以可靠性为核心的基于机会维修的优化维修策略。利用拓扑网络模型建立了从功能和结构两方面预测系统可靠性的模型,从而识别出系统中的关键部件。随后,提出了机械、电气和信息部件的维修模型,并提出了确定维修可靠性阈值的方法。该研究在构件和系统可靠性方面施加约束,构建机会维护策略模型。该模型的目标是最小化维护成本。高速铁路转向架系统的实例研究支持了该策略,有效地保证了系统的可靠性,同时降低了维护成本。在各个阶段合理分配维修资源,减少资源浪费。
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引用次数: 0
A graph-empowered agent-based simulation: Impacts of coordination schemes on critical infrastructures resilience 基于图形的代理模拟:协调方案对关键基础设施弹性的影响
IF 9.4 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2024-11-22 DOI: 10.1016/j.ress.2024.110658
Shima Mohebbi , Babak Aslani , Mark Herman Dsouza
Critical infrastructure systems are governed by several sectors working together to maintain social, economic, and environmental well-being. Their cyber–physical interdependencies influence their performance and resilience to routine failures and extreme events. To balance investment and restoration decisions in the face of disruptive events, mostly centralized mathematical formulations and solutions were presented in the literature. However, not all physical and dynamic characteristics of infrastructure systems and their decision makers can be modeled via mathematical models. In this study, we take a different approach and utilize agent-based modeling to simulate city-scale interdependent infrastructure networks as a complex adaptive system. In specific, we design a flexible modular (object-oriented) simulation tool capable of capturing the dynamic behaviors of various networks. We first model each infrastructure as a weighted graph with relevant geospatial attributes. Decision makers for each infrastructure sector are represented by intelligent agents. We then define three information and coordination schemes among agents, including no communication, leader–follower, and decentralized coalitions. To show the applicability of the approach, we use publicly available interdependent water distribution and road networks for the City of Tampa, FL, which is prone to hurricanes. We simulate different magnitudes of physical, cyber, and cyber–physical failures, evaluate resource allocation decisions, made by agents under each coordination scheme, and quantify the aggregated resilience. The simulation platform will help municipalities in various cities to quantify the impact of their collective decision making and identify the best coordination structures when interdependencies are modeled in infrastructure systems.
关键的基础设施系统由几个部门共同管理,以维持社会、经济和环境的福祉。它们的网络物理相互依赖关系影响它们的性能和对常规故障和极端事件的恢复能力。为了在面对破坏性事件时平衡投资和恢复决策,文献中大多采用集中的数学公式和解决方案。然而,并不是基础设施系统及其决策者的所有物理和动态特征都可以通过数学模型来建模。在本研究中,我们采用不同的方法,利用基于智能体的建模来模拟城市规模的相互依赖的基础设施网络作为一个复杂的自适应系统。具体而言,我们设计了一个灵活的模块化(面向对象)仿真工具,能够捕获各种网络的动态行为。我们首先将每个基础设施建模为具有相关地理空间属性的加权图。每个基础设施部门的决策者由智能代理代表。然后,我们定义了三种代理之间的信息和协调方案,包括无通信、领导-追随者和分散联盟。为了展示该方法的适用性,我们在佛罗里达州坦帕市使用了公开可用的相互依赖的水分配和道路网络,该城市容易受到飓风的影响。我们模拟了不同程度的物理、网络和网络物理故障,评估了代理在每种协调方案下做出的资源分配决策,并量化了总体弹性。该模拟平台将帮助各个城市的市政当局量化其集体决策的影响,并在基础设施系统中对相互依赖关系进行建模时确定最佳协调结构。
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引用次数: 0
On repairable systems with time redundancy and operational constraints 具有时间冗余和操作约束的可修系统
IF 9.4 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2024-11-22 DOI: 10.1016/j.ress.2024.110631
Dheeraj Goyal , Maxim Finkelstein , Nil Kamal Hazra
For some repairable systems executing missions/tasks, a functional failure, i.e., a failure of a mission or task can occur not immediately after equipment failure but with some delay. This happens when a failure/defect is not repaired within some specified period of time. Alternatively, a functional failure can also occur when a new failure/defect happens relatively soon after the completion of the previous repair. In this paper, we present a new stochastic model that defines and describes the lifetimes of this kind of repairable systems with operational constraints. A new approach based on Laplace transforms is developed to study the reliability function and the mean time to failure for these systems. Furthermore, we consider the stochastic model when only a finite number of repairs are allowed and obtain relevant reliability indices for this case as well. Detailed numerical examples illustrate our findings.
对于一些执行任务/任务的可修复系统,功能故障,即任务或任务的失败可能不会在设备故障后立即发生,而是会有一定的延迟。当一个故障/缺陷在一段指定的时间内没有得到修复时,就会发生这种情况。另外,当在先前的修复完成后相对较快地出现新的故障/缺陷时,也可能发生功能性故障。在本文中,我们提出了一个新的随机模型来定义和描述这类具有运行约束的可修系统的寿命。提出了一种基于拉普拉斯变换的新方法来研究这些系统的可靠度函数和平均失效时间。此外,我们还考虑了只允许有限次修理的随机模型,并得到了这种情况下的相关可靠性指标。详细的数值例子说明了我们的发现。
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引用次数: 0
A systematic review of Resilience Engineering applications to Natech accidents in the chemical and process industry 弹性工程在化工和加工工业中新技术事故中的应用综述
IF 9.4 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2024-11-20 DOI: 10.1016/j.ress.2024.110670
Matteo Valente, Federica Ricci, Valerio Cozzani
The threat of natural hazards and their devastating consequences is challenging the resilience of society. Especially in industrial areas, where relevant quantities of hazardous materials are handled, natural hazards may trigger severe technological accidents (Natech). Resilience Engineering (RE) principles have been recently introduced in the context of process safety and Natech accidents, aiming at the development of systems able to withstand and rapidly recover from unexpected events. A systematic review of the literature addressing the application of resilience drivers to the framework of Natech assessment and management was carried out, providing a critical evaluation of strategies, methods, and tools proposed for resilience to Natech events. The study focused on chemical and process industries and related sectors, as the petrochemical and energy industry, analysing both quantitative and qualitative approaches. The fundamental aspects necessary to develop methods and tools for the quantitative resilience assessment of industrial facilities facing natural hazards have been identified. These mainly address the phases of the resilience evolution process (REP), the features of Natech scenarios, and the resilience metrics. Gaps and limitations in the state of the art, deserving attention in future research, were identified and discussed. These include the development of a detailed framework for the REP, a comprehensive assessment of the post-accident phases, and the integration of specific features of Natech scenarios. Other important aspects identified are the need to bridge the gap between qualitative and quantitative methods and the importance of developing a multidimensional approach to achieve a comprehensive understanding and assessment of the resilience of facilities exposed to natural hazards.
自然灾害的威胁及其破坏性后果正在挑战社会的复原力。特别是在工业领域,在那里处理了相当数量的危险材料,自然灾害可能引发严重的技术事故(Natech)。弹性工程(RE)原则最近在过程安全和Natech事故的背景下被引入,旨在开发能够承受并从意外事件中快速恢复的系统。本文系统回顾了有关弹性驱动因素在Natech评估和管理框架中的应用的文献,对Natech事件弹性的策略、方法和工具进行了批判性评估。这项研究的重点是化学和加工工业及有关部门,如石油化学和能源工业,分析了定量和定性方法。已经确定了开发对面临自然灾害的工业设施进行定量恢复力评估的方法和工具所必需的基本方面。这些主要涉及弹性演化过程(REP)的阶段、Natech场景的特征和弹性度量。确定并讨论了目前技术状况中值得今后研究注意的差距和限制。其中包括制定详细的REP框架,对事故后阶段进行全面评估,以及整合Natech场景的特定功能。确定的其他重要方面是需要弥合定性方法和定量方法之间的差距,以及必须制定一种多层面办法,以全面了解和评估遭受自然灾害的设施的复原力。
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引用次数: 0
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Reliability Engineering & System Safety
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