Several welds and associated heat-affected zones (HAZs) on two API X70 and two API X52 pipes were tested to determine the fatigue crack growth rate (FCGR) in pressurized hydrogen gas and assess the area of the pipe that was most susceptible to fatigue when subjected to hydrogen gas. The relationship between FCGRs for welds and HAZs compared to base metal is discussed relative to local residual stresses, differences in the actual path of the crack, and hydrogen pressure effects.
Thin film vapor deposition processes, e.g., chemical vapor deposition, are widely used in high-volume manufacturing of electronic and optoelectronic devices. Ensuring desired film properties and maximizing process yields require control of the chemical precursor flux to the deposition surface. However, achieving the desired control can be difficult due to numerous factors, including delivery system design, ampoule configuration, and precursor properties. This report describes an apparatus designed to investigate such factors. The apparatus simulates a single precursor delivery line, e.g., in a chemical vapor deposition tool, with flow control, pressure monitoring, and a precursor-containing ampoule. It also incorporates an optical flow cell downstream of the ampoule to permit optical measurements of precursor density in the gas stream. From such measurements, the precursor flow rate can be determined, and, for selected conditions, the precursor partial pressure in the headspace can be estimated. These capabilities permit this apparatus to be used for investigating a variety of factors that affect delivery processes. The methods of determining the pressure to (1) calculate the precursor flow rate and (2) estimate the headspace pressure are discussed, as are some of the errors associated with these methods. While this apparatus can be used under a variety of conditions and configurations relevant to deposition processes, the emphasis here is on low-volatility precursors that are delivered at total pressures less than about 13 kPa downstream of the ampoule. An important goal of this work is to provide data that could facilitate both deposition process optimization and ampoule design refinement.
Industrial control systems are increasingly using wireless communications to improve monitoring and control of industrial processes. In existing installations, distances and costs for installation often prohibit the running of new cables and conduits, making wireless solutions very attractive. With costs reduced, monitoring of the physical process becomes easier, and operators often desire to extend wireless to include supervisory and feedback control. Feedback control, in particular, requires certain reliability, latency, and performance guarantees that are difficult to characterize. Industrial wireless solutions rarely make quality-of-service measurements available at the control system level. When they do, indicators such as per-link packet success rate are often difficult to translate into meaningful metrics useful to the control system designer. This is especially true for multihop mesh network architectures, where it is difficult to translate link performance to system performance. In this paper, we propose a more useful method to characterize true network latency and reliability of a deployed industrial wireless network without the need for physical layer and link layer performance metrics and design knowledge.
The viscosities of three pentaerythritol tetraalkanoate ester base oils and one fully formulated lubricant were measured with an oscillating piston viscometer in the overall temperature range from 275 K to 450 K with pressures up to 137 MPa. The alkanoates were pentanoate, heptanoate, and nonanoate. Three sensing cylinders covering the combined viscosity range from 1 mPa·s to 100 mPa·s were calibrated with squalane. This required a re-correlation of a squalane viscosity data set in the literature that was measured with a vibrating wire viscometer, with an estimated extended uncertainty of 2 %, because the squalane viscosity formulations in the literature did not represent this data set within its experimental uncertainty. In addition, a new formulation for the viscosity of squalane at atmospheric pressure was developed that represents experimental data from 169.5 K to 473 K within their estimated uncertainty over a viscosity range of more than eleven orders of magnitude. The viscosity of squalane was measured over the entire viscometer range, and the results were used together with the squalane correlations to develop accurate calibrating functions for the instrument. The throughput of the instrument was tripled by a custom-developed LabVIEW application. The measured viscosity data for the ester base oils and the fully formulated lubricant were tabulated and compared with literature data. An unpublished viscosity data set for pentaerythritol tetrapentanoate measured in this laboratory in 2006 at atmospheric pressure from 253 K to 373 K agrees with the new data within their experimental uncertainty and confirms the deviations from the literature data. The density data measured in this project for the three base oils deviate from the literature data in a way that is by sign and magnitude consistent with the deviations of the viscosity data. This points to differences in the sample compositions as the most likely cause for the deviations.