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A study on deterioration and residual service life of recovered azobé (Lophira alata) sheet piles 回收偶氮橡胶板桩劣化及剩余使用寿命研究
IF 2.5 3区 农林科学 Q1 FORESTRY Pub Date : 2025-06-25 DOI: 10.1007/s00107-025-02283-3
Abhijith Kamath, Michele Mirra, Geert Ravenshorst, Jan-Willem van de Kuilen

Large parts of banks of canals in the Netherlands are protected by azobé timber sheet piles. Many kilometers of sheet piles in the province of Noord-Holland, are planned to be replaced or to undergo maintenance. Yet, there is insufficient knowledge on the current state of the azobé sheet piles and their residual service life. Based on this, a series of investigations on azobé sheet piles after 57 years of service were performed. Visual inspections showed surface deterioration on the water-exposed side for all boards. Nondestructive testing using micro drilling technique showed no signs of internal deterioration. A maximum reduction in thickness of 17% and an average thickness reduction of 6.7% of original thickness were observed. CT scanning showed that the remaining cross sections of the azobé boards were intact and had comparable density of new azobé boards. An exponential damage accumulation model was used to predict the residuals service life of the timber sheet piles subjected to earth stress. Conservative estimates based on physical measurements and residual bending strength indicate that the sheet piles have an additional service life of 2243 years from the current state.

荷兰的大部分运河河岸都由无氮木板桩保护。在北荷兰省,许多公里的钢板桩计划被更换或进行维护。然而,对偶氮板桩的现状及其剩余使用寿命的了解还不够充分。在此基础上,对服役57年的偶氮板桩进行了一系列的研究。目视检查显示,所有木板暴露在水里的一面表面都出现了劣化。采用微钻技术进行的无损检测未发现内部恶化的迹象。厚度最大减少17%,平均厚度减少6.7%。CT扫描显示,剩余的偶氮板横截面完好无损,密度与新偶氮板相当。采用指数损伤累积模型对板桩在土应力作用下的剩余使用寿命进行了预测。基于物理测量和残余抗弯强度的保守估计表明,板桩的使用寿命从目前的状态增加到22-43年。
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引用次数: 0
Parametric study on the wood sawdust flow in circular dies through capillary rheometry 用毛细管流变法对圆型模具内木屑流动进行参数化研究
IF 2.5 3区 农林科学 Q1 FORESTRY Pub Date : 2025-06-17 DOI: 10.1007/s00107-025-02284-2
Mohammed Abdelfetah Ghriga, Christian Carrot, Frederic Becquart

Wood fuel pellets are currently one of the ecological alternatives to fossil fuels for heat and power generation. These fuel pellets are produced through the densification/pelletizing process of a preconditioned sawdust material inside huge pellet mill presses, with dies made of multiple small cylindrical channels. While the industrial aspects of the fuel pellets are well understood and controlled, little knowledge was acquired on the flow of wood granular systems (sawdust) through circular dies. In this paper, such a flow was investigated by means of a capillary rheometer, in the case of a pretreated isotropic sawdust. Influences of the feedstock (water content and particle size distribution), extrusion parameters (piston speed, temperature), and die design (entry-cone angle, length of the cylindrical section) on the pellet density and aspect at the die exit were particularly discussed. Water contents were tested uncommonly until 40 wt%. Careful attention was paid to forces applied on the piston as an indication of power requirement in order to determine the best extrusion conditions. Low temperature and high moisture content appear to be the conditions that require lower power, while long capillaries increase density by 20% and give rise to a better aspect.

木质燃料颗粒目前是用于供热和发电的化石燃料的生态替代品之一。这些燃料颗粒是通过在巨大的颗粒磨机内的预处理木屑材料的致密化/制粒过程生产的,模具由多个小圆柱形通道制成。虽然燃料颗粒的工业方面得到了很好的理解和控制,但很少有关于木材颗粒系统(锯末)通过圆形模具的流动的知识。本文用毛细管流变仪对预处理的各向同性木屑进行了研究。特别讨论了原料(含水量和粒度分布)、挤压参数(活塞速度、温度)和模具设计(入口锥角、圆柱段长度)对颗粒密度和模具出口方向的影响。在40% wt%之前,不常测试含水量。仔细注意施加在活塞上的力,作为功率需求的指示,以确定最佳的挤压条件。低温和高含水率似乎是对功率要求较低的条件,而长毛细管可使密度提高20%,并产生更好的外观。
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引用次数: 0
Effects of pressurized N2 and steam as heating medium on the set recovery of surface compressed white poplar (Populus tomentosa) 加压N2和蒸汽作为加热介质对表面压缩白杨(Populus tomentosa)凝固恢复的影响
IF 2.5 3区 农林科学 Q1 FORESTRY Pub Date : 2025-06-13 DOI: 10.1007/s00107-025-02276-2
Shanghuan Feng, Rongfeng Huang, Qin Xiang, Xiaoyu He, Yanwei Wang, Longxiang Sun, Jing Li

Permanent fixation of compressive deformation is one critical aspect of wood densification technology. In this study, heated and pressurized nitrogen gas (N2), steam and their mixture were applied as the heating media to treat surface compressed poplar wood for the compressive deformation fixation. When steam was applied at 0.5 MPa, around 80% of the compressive deformation was permanently fixed. Although heat treatment in N2 also caused hemicellulose degradation in wood as that caused by heat treatment with steam, yields of acetic acid and aldehyde compounds were significantly lower than that from heat treatment of surface compressed wood (SCW) with steam-N2 mixture containing more than 50 vol % steam. Heat treatment with steam effectively reduced set recovery of SCW. Set recovery induced from hygroscopicity and water absorption were 2 to 4 times higher than those after treated with steam treatment. Additionally, heat treatment in N2 resulted in the biggest wood hardness loss. When steam-N2 volumetric ratio was 1:1, set recovery was over 50% lower than that obtained by heat treatment in N2, while wood hardness was just slightly decreased. Steam introduction into N2 for SCW heat treatment significantly reduced the compressive set recovery as well as mass loss. From the perspective of industrial manufacture and application, when the heating medium pressure exceeded 0.3 MPa, steam-N2 mixture medium with over 50 vol % steam contributed to the permanent fixation of over 50% compressive deformation. Meanwhile, the set recovery of SCW after exposed to high temperature and high humidity was less than 5%, with no excessive hardness loss.

压缩变形的永久固定是木材致密化技术的一个关键方面。本研究采用加热加压的氮气(N2)、蒸汽及其混合物作为加热介质,对表面压缩杨木进行压缩变形固定。当蒸汽施加在0.5 MPa时,大约80%的压缩变形是永久固定的。虽然在氮气中热处理也会引起木材中半纤维素的降解,但与蒸汽热处理一样,乙酸和乙醛化合物的产率明显低于用蒸汽-N2混合物含50 vol %以上蒸汽处理表面压缩木材(SCW)的产率。蒸汽热处理有效地降低了污水的集热回收率。吸湿性和吸水性诱导的凝块回收率比蒸汽处理高2 ~ 4倍。此外,在N2中热处理导致木材硬度损失最大。当蒸汽与N2体积比为1:1时,木材的凝固回收率比N2热处理低50%以上,而木材的硬度只是略有下降。在氮气中引入蒸汽进行SCW热处理,显著降低了压缩集回收量和质量损失。从工业制造和应用的角度来看,当加热介质压力超过0.3 MPa时,蒸汽含量超过50 vol %的蒸汽- n2混合介质有助于永久固定50%以上的压缩变形。同时,经高温高湿处理后的硫化钨凝固回收率小于5%,硬度损失不大。
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引用次数: 0
Fire resistance of Scots pine modified with sorbitol, citric acid and fire retardants 山梨糖醇、柠檬酸及阻燃剂改性苏格兰松的耐火性
IF 2.5 3区 农林科学 Q1 FORESTRY Pub Date : 2025-06-13 DOI: 10.1007/s00107-025-02282-4
Hüseyin Sivrikaya, Muting Wu, Holger Militz

Sorbitol-citric acid (SorCA) modification is an eco-friendly wood treatment that demonstrates promising potential for enhancing dimensional stability and decay resistance of wood material. To improve the fire resistance property of SorCA (1:2; 30%) modified wood, fire retardants (FRs) such as diammonium hydrogen phosphate (DAP) and potassium carbonate (PC) were incorporated into the modification system at a rate of 10% and 15%, respectively. Scots pine wood modified with the combination of SorCA and FRs was subjected to mass loss calorimeter test to evaluate its flame retardancy. In addition, thermogravimetric analysis (TGA) was carried out for determining the thermal behaviour of modified wood at elevated temperatures. Fourier-transform infrared spectroscopy (FTIR) was used to identify the chemical bonds in the modified wood. The FTIR spectrum indicated an intensity enhancement at 1716 cm− 1, resulting from the bonding with the cell wall or between the reagents. TGA analysis showed that the addition of DAP and PC to the SorCA system enhanced the thermal stability, yielding higher residual mass compared to SorCA alone and the untreated reference. The mass loss calorimeter revealed that SorCA with DAP 15% significantly improved flame retardancy, lowering the peak heat release rate by 65% and total heat release within 600 s by 82% compared to untreated wood. The combination of SorCA with DAP and PC contributed to the char formation and showed potential flame retardancy for modified Scots pine wood.

山梨糖醇-柠檬酸(SorCA)改性是一种环保型木材处理方法,在提高木材材料的尺寸稳定性和抗腐性方面具有很大的潜力。为了提高SorCA(1:2; 30%)改性木材的耐火性能,在改性体系中分别以10%和15%的比例加入磷酸氢二铵(DAP)和碳酸钾(PC)等阻燃剂。用SorCA和FRs复合改性的松木进行了质量损失量热试验,评价了其阻燃性。此外,还进行了热重分析(TGA)来确定改性木材在高温下的热行为。利用傅里叶变换红外光谱(FTIR)对改性木材中的化学键进行了鉴定。FTIR光谱显示,由于与细胞壁或试剂之间的结合,在1716 cm−1处强度增强。TGA分析表明,在SorCA体系中添加DAP和PC增强了热稳定性,与单独的SorCA和未处理的参比相比,产生了更高的残余质量。质量损失量热计显示,与未经处理的木材相比,DAP含量为15%的SorCA显著提高了阻燃性,峰值放热率降低了65%,600 s内的总放热率降低了82%。SorCA与DAP和PC的结合有助于炭化,并对改性的苏格兰松木表现出潜在的阻燃性。
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引用次数: 0
Enhancing wood hardness through surface impregnation via Michael addition: a study on penetration patterns of three North American hardwoods 迈克尔添加剂表面浸渍提高木材硬度:三种北美硬木的浸渍模式研究
IF 2.5 3区 农林科学 Q1 FORESTRY Pub Date : 2025-06-10 DOI: 10.1007/s00107-025-02263-7
Vahideh Akbari, Stéphanie Vanslambrouck, Véronic Landry

High-density wood is crucial for interior applications, especially for engineered wood flooring, as mechanical properties such as hardness are correlated with density. However, high-density wood is scarce and expensive. Densification methods allow low or moderate-density woods to replace harder species, transforming them into high-performance, high-value products. The objective of this project was to increase the surface hardness of three abundant North American hardwoods, sugar maple (Acer saccharum Marsh.), yellow birch (Betula alleghaniensis Britt.), and red oak (Quercus rubra L.), through lateral impregnation of the Michael Addition formulations. Samples were densified using three formulations based on Michael addition reactions with acrylate and malonate components. Results showed that the pattern of formulation penetration into lumens and vessels depends on viscosity over curing time. Chemical retention was higher in red oak, and formulations with lower initial and overtime viscosity retained more chemicals. As expected, an asymmetric density profile was observed via X-ray densitometry and microtomography in comparison to bulk densification methods. Passive chemical densification was confirmed by confocal Raman spectroscopy in densified wood. All densified woods showed a significant increase in Brinell hardness compared to untreated wood, although no significant differences appeared between samples with different formulations. The highest hardness was reported for sugar maple, which has a higher initial hardness, while the increase in surface hardness was greatest for red oak. Overall, samples densified with formulations containing a mixture of diacrylate and triacrylate with moderate viscosity (around 27 cP) and a glass transition temperature (around 55 °C) showed slightly higher surface hardness.

高密度木材对于室内应用至关重要,特别是工程木地板,因为硬度等机械性能与密度相关。然而,高密度木材既稀缺又昂贵。致密化方法允许低或中等密度的木材取代较硬的物种,将它们转化为高性能,高价值的产品。该项目的目的是提高三种丰富的北美硬木的表面硬度,糖枫(Acer saccharum Marsh.),黄桦(Betula alleghaniensis Britt.)和红橡树(Quercus rubra L.),通过横向浸渍的Michael Addition配方。采用三种配方,分别与丙烯酸酯和丙二酸盐组分进行迈克尔加成反应,使样品致密化。结果表明,配方渗透到管腔和血管的模式取决于固化时间的粘度。红橡木的化学物质保留率较高,初始粘度和延长粘度较低的配方保留了更多的化学物质。与体积致密化方法相比,通过x射线密度测量和显微断层扫描观察到不对称的密度分布。用共聚焦拉曼光谱证实了致密木材的被动化学致密化。与未处理木材相比,所有致密木材的布氏硬度均显著增加,尽管不同配方的样品之间没有显着差异。糖枫的硬度最高,其初始硬度较高,而红橡木的表面硬度增幅最大。总体而言,含有中等粘度(约27 cP)和玻璃化转变温度(约55°C)的双丙烯酸酯和三丙烯酸酯混合物的配方致密的样品表面硬度略高。
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引用次数: 0
An investigation of the bond quality in the production of bamboo scrimber-rubberwood cross laminated timber 竹木胶木交叉层合材生产中粘结质量的研究
IF 2.5 3区 农林科学 Q1 FORESTRY Pub Date : 2025-06-10 DOI: 10.1007/s00107-025-02277-1
Benhao Miao, Xiaojuan Jia, Yan Xiao, Meng Gong, Peixing Wei, Brad Jianhe Wang, Suyong Huang

In this study, a brand new bamboo scrimber–rubberwood CLT (BRCLT) has been proposed, along with one-component polyurethane (PUR) adhesive. Three processing factors were considered, pressure (1.5 MPa and 2.0 MPa), glue spread rate (150 g m−2 and 200 g m−2), and application of a water-based surface modifier. The bonding performance of BRCLT was examined by conducting block shear, delamination, short-span flatwise shear and four-point bending tests. It was found that (1) the optimal gluing process for fabricating BRCLT was a pressure of 2 MPa, a glue spread rate of 150 g/m−2, and the application of a water-based surface modifier. (2) The modifier significantly reduced the delamination rate of BRCLT. (3) BRCLT produced using the optimal bonding parameters can meet V1-grade CLT in terms of maximum shear stress, modulus of rupture (MOR), and modulus of elasticity (MOE), as stipulated in the American standard ANSI/APA PRG 320, suggesting BRCLT had a great potential to be a new member of CLT family.

在本研究中,提出了一种全新的竹纤维橡胶木CLT (BRCLT),以及单组分聚氨酯(PUR)胶粘剂。考察了压力(1.5 MPa和2.0 MPa)、涂胶速度(150 g m−2和200 g m−2)和水基表面改性剂的使用三个工艺因素。通过传导块剪、分层、短跨平剪和四点弯曲试验,考察了BRCLT的粘结性能。结果表明:(1)制备BRCLT的最佳涂胶工艺为:涂胶压力为2 MPa,涂胶速率为150 g/m−2,使用水基表面改性剂;(2)改性剂显著降低BRCLT的分层率。(3)采用最佳粘结参数制备的BRCLT在最大剪切应力、断裂模量(MOR)和弹性模量(MOE)方面均满足美国标准ANSI/APA PRG 320规定的v1级CLT,具有成为CLT家族新成员的巨大潜力。
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引用次数: 0
Investigation on the influence of particle size and surface-specific adhesive amount on mechanical properties and sorption behavior of particleboard 粒径和表面比胶量对刨花板力学性能和吸附性能影响的研究
IF 2.5 3区 农林科学 Q1 FORESTRY Pub Date : 2025-06-10 DOI: 10.1007/s00107-025-02275-3
Nick Engehausen, Jan T. Benthien, Jan Lüdtke

Particleboard properties result from a variety of material and process-related parameters. While many of them have been extensively investigated, there is a notable lack of knowledge regarding the influence of the particle geometry. This is due to a longstanding lack of suitable measurement technologies and, in the investigation, unintentional overlapping of other interference factors. In the present study, the influence of particle size and surface-specific adhesive amount (SSAA) on the formation of particleboard properties was investigated. Laser-based 3D scanning technology was used to determine the dimensions and the specific particle surface area of particles of different sieve fractions, from which different types of boards were produced. This approach allowed the SSAA to either be maintained at a constant level for boards made from different sieve fractions (influence of particle size) or to be specifically adjusted for boards made from a single fraction (influence of SSAA). To further isolate the influence of particle size and SSAA from the interfering influences of an uneven distribution of particles of different size, adhesive and density, the boards were produced with a single-layer structure and a homogenous density profile. As particle size increased, a statistically significant reduction (all statistical tests were carried out at a significance level of α = 0.05) in modulus of rupture (MOR), modulus of elasticity (MOE) and internal bond strength (IB) was observed, accompanied by an also statistically significant increase in thickness swelling (TS) and water absorption (WA). As the SSAA increased, the MOR, MOE and IB showed a corresponding statistically significant rise, while TS and WA significantly decreased. This knowledge of basic coherences (since significant interference factors were excluded) provides the basis for targeted process optimization in the production of particleboards.

刨花板的性能是由各种材料和工艺参数决定的。虽然它们中的许多已经被广泛研究,但明显缺乏关于粒子几何形状影响的知识。这是由于长期缺乏合适的测量技术,以及在调查中无意中重叠了其他干扰因素。本文研究了颗粒尺寸和表面比胶量(SSAA)对刨花板性能形成的影响。采用激光三维扫描技术,对不同筛分颗粒的尺寸和比颗粒表面积进行了测定,得到了不同类型的板材。这种方法可以使由不同筛分制成的纸板的SSAA保持在一个恒定的水平(粒度的影响),或者对由单一筛分制成的纸板进行专门调整(SSAA的影响)。为了进一步将颗粒大小和SSAA的影响与不同尺寸、粘合剂和密度的颗粒分布不均匀的干扰影响隔离开来,制作了单层结构和均匀密度剖面的板。随着粒径的增大,材料的断裂模量(MOR)、弹性模量(MOE)和内粘接强度(IB)均有统计学意义的降低(所有统计学检验均在α = 0.05的显著性水平上进行),厚度膨胀量(TS)和吸水率(WA)也有统计学意义的增加。随着SSAA的升高,MOR、MOE、IB相应升高,TS、WA显著降低。这种基本相干性的知识(因为排除了重要的干扰因素)为刨花板生产中有针对性的工艺优化提供了基础。
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引用次数: 0
Synthesis of phenolic resin using furfural as a sustainable partial alternative to formaldehyde and its impact on wood dimensional stability 用糠醛作为甲醛的可持续性部分替代品合成酚醛树脂及其对木材尺寸稳定性的影响
IF 2.5 3区 农林科学 Q1 FORESTRY Pub Date : 2025-06-10 DOI: 10.1007/s00107-025-02271-7
Zhizun Gao, Johannes Karthäuser, Holm Frauendorf, Yonggui Wang, Yanjun Xie, Holger Militz

The application of wood as a material is often hindered by its dimension changes due to wood-water interactions and its biological and physical degradation. These effects can be reduced by wood modification with impregnation resins, such as phenol-formaldehyde resins. However, formaldehyde is highly toxic and obtained from non-renewable resources. In this study, furfural was used as a partial substitute for formaldehyde in resin synthesis and applied in wood impregnation modification. The properties of the synthesized resins with furfural substitution ratio from 0 to 100% were investigated. The chemical structure of the synthesized resins was analyzed using Fourier transform infrared spectroscopy and electrospray ionization-mass spectrometry, and solid content, pH value and curing behavior (studied by differential scanning calorimetry) were compared. Further, Scots pine (Pinus sylvestris) sapwood was modified with the synthesized resins via vacuum pressure impregnation followed by high temperature curing. The weight percent gain, cell wall bulking coefficient, leaching ratio and anti-swelling efficiency of the modified woods were determined. The results indicated that substituting up to 25% of formaldehyde with furfural reduces formaldehyde usage while maintaining an ASE of up to 47%, which is comparable to that of conventional PF-modified wood (53%). The use of furfural as a renewable alternative to formaldehyde in phenolic resin synthesis meets the needs of sustainable development, indicating that partially substituting formaldehyde with furfural may be a viable strategy for developing more sustainable phenolic resins for wood modification applications.

木材作为一种材料的应用往往受到木材-水相互作用及其生物和物理降解引起的尺寸变化的阻碍。这些影响可以通过用浸渍树脂(如酚醛树脂)对木材进行改性来减少。然而,甲醛是剧毒的,并且来源于不可再生资源。本研究将糠醛部分替代甲醛用于树脂合成,并将其应用于木材浸渍改性。研究了糠醛取代率为0 ~ 100%合成树脂的性能。利用傅里叶变换红外光谱和电喷雾电离质谱分析了合成树脂的化学结构,并比较了固含量、pH值和固化行为(用差示扫描量热法研究)。然后用合成的树脂对松材进行真空加压浸渍和高温固化改性。测定了改性木材的增重率、细胞壁膨胀系数、浸出率和抗膨胀率。结果表明,用糠醛代替高达25%的甲醛可以减少甲醛的使用,同时保持高达47%的ASE,这与传统的pf改性木材(53%)相当。使用糠醛作为甲醛的可再生替代品合成酚醛树脂符合可持续发展的需要,表明用糠醛部分替代甲醛可能是开发更具可持续性的木材改性酚醛树脂的可行策略。
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引用次数: 0
Tropical wood acoustics: impregnation effects on Cajuput, Mangium, and Mango woods for sustainable building materials 热带木材声学:用于可持续建筑材料的Cajuput、Mangium和Mango木材的浸渍效应
IF 2.5 3区 农林科学 Q1 FORESTRY Pub Date : 2025-06-05 DOI: 10.1007/s00107-025-02274-4
Sarawut Chulok, Pirasak Auppawirot, Montre Bunpha, Krittamet Daoreung, Nawarat Seetapong, Purintorn Chanlert

This study explores the acoustic properties of three tropical woods—Cajuput (Melaleuca cajuputi), Mangium (Acacia mangium), and Mango (Mangifera indica)—as sustainable materials for sound absorption. The wood samples were prepared in a standardized cylindrical shape, impregnated with zinc chloride (ZnCl2), engine oil (EO), or coconut oil (CO), and subjected to heat treatment at 105 °C for 3 h. Acoustic analyses using an impedance tube revealed that CO treatment notably enhanced the Sound Absorption Average (SAA), with Cajuput wood showing a remarkable 53% improvement. Sound absorption performance varied across frequency ranges, with EO and CO treatments notably improving low, medium, and high-frequency bands in most woods, while ZnCl2 exhibited less pronounced effects. However, all treatments reduced Sound Transmission Loss (STL), indicating a trade-off between sound absorption and insulation properties. Statistical analysis using two-way ANOVA confirmed the significant influence of wood type and treatment on acoustic performance across all parameters. These findings underscore the potential of tropical woods, particularly when treated with eco-friendly substance like coconut oil, as sustainable acoustic materials.

本研究探讨了三种热带木材的声学特性——cajuput(千层木)、Mangium(相思)和芒果(Mangifera indica)——作为可持续吸声材料。将木材样品制成标准圆柱形,浸渍氯化锌(ZnCl2)、发动机油(EO)或椰子油(CO),并在105°C下热处理3小时。使用阻抗管进行声学分析显示,CO处理显著提高了平均吸声(SAA),其中Cajuput木材的吸声平均(SAA)提高了53%。不同频率范围的吸声性能不同,EO和CO处理对大多数木材的低、中、高频吸声效果显著,而ZnCl2处理的效果不太明显。然而,所有的处理方法都降低了声传输损失(STL),这表明在吸声和绝缘性能之间进行了权衡。使用双向方差分析的统计分析证实,木材类型和处理对所有参数的声学性能都有显著影响。这些发现强调了热带木材作为可持续声学材料的潜力,特别是当与椰子油等环保物质一起处理时。
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引用次数: 0
Optimization of technological parameters of CNC milling of plywood depending on surface roughness 基于表面粗糙度的胶合板数控铣削工艺参数优化
IF 2.5 3区 农林科学 Q1 FORESTRY Pub Date : 2025-05-31 DOI: 10.1007/s00107-025-02272-6
Lukáš Adamčík, Veronika Šugárová, Richard Kminiak, Jarmila Schmidtová, Adrián Banski, Peter Galajda

Attaining optimal milling conditions in industrial applications presents a significant challenge. This paper investigates the influence of feed speed and rotational speed in CNC milling on plywood surface quality. Furthermore, it aims to optimize these parameters to minimize surface roughness and associated defects. The roughness parameters (Ra, Rz, Rp and Rv) were quantified using a Keyence VHX-7000 digital microscope. In addition to surface roughness analysis, delamination of veneers and the origins of surface irregularities were microscopically analysed. The polynomial regression models for Ra and Rz were subsequently developed to identify optimal milling conditions. At rotational speed of 20,000 rpm and at feed speed of 10 m min−1 the lowest roughness was achieved. However, very rough fuzzy surface with kinematic traces of the tool, delaminated veneers and torn fibres had occurred at rotational speed of 12,000 rpm and at feed speed of 18 m min−1. These results were supported by investigating the effect of feed per tooth and chip thickness on surface roughness. The highest coefficient of determination was observed between feed per tooth or chip thickness and Rp parameter. The main outcome of this paper was the identification of the most optimal combinations of technological parameters, considering the overall condition of the plywood surface.

在工业应用中获得最佳的铣削条件是一个重大的挑战。研究了数控铣削时进给速度和转速对胶合板表面质量的影响。此外,它的目的是优化这些参数,以尽量减少表面粗糙度和相关缺陷。粗糙度参数(Ra, Rz, Rp和Rv)用Keyence VHX-7000数码显微镜定量。除了表面粗糙度分析外,还对单板的分层和表面不规则的起源进行了显微分析。随后建立了Ra和Rz的多项式回归模型,以确定最佳铣削条件。当转速为20,000 rpm,进给速度为10 m min - 1时,粗糙度达到最低。然而,在12,000 rpm的转速和18 m / min - 1的进给速度下,出现了非常粗糙的模糊表面,并伴有刀具的运动痕迹,分层单板和撕裂纤维。研究了每齿进给量和切屑厚度对表面粗糙度的影响,支持了这些结果。每齿进给量或切屑厚度与Rp参数之间的决定系数最高。本文的主要成果是在考虑胶合板表面整体状况的情况下,确定最优的工艺参数组合。
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引用次数: 0
期刊
European Journal of Wood and Wood Products
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