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Effect of drilling resistance measurement on residual load capacity of Scots pine (Pinus sylvestris L.) 钻孔阻力测量对苏格兰松树(Pinus sylvestris L.)剩余承载能力的影响
IF 2.4 3区 农林科学 Q1 FORESTRY Pub Date : 2023-12-20 DOI: 10.1007/s00107-023-02037-z
Evgenii Sharapov, Aleksandr Korolev, Sergei Shlychkov, Nilson Tadeu Mascia

Drilling resistance (DR) measurements constitute a common method to evaluate the properties and internal conditions of wood. Generally, DR is used to monitor and assess the structural health of timber constructions. This study aimed at evaluating the influence of 3-mm holes left after drilling resistance measurements on the residual failure load of the wood specimens tested under the bending and compression conditions. Laboratory tests were performed using defect-free conditioned specimens of Scots pine (Pinus sylvestris L.) with various cross-sections. Drilling holes were made with an IML-RESI PD 400 tool and a new standard spade drill bit (IML System GmbH, Wiesloch, Germany) in different locations of the cross-section. We used a finite element modelling software to simulate the bending of drilled specimens and assess the accuracy of experimental data. For wood assessment, an orthotropic body model was used with regard to the non-linearity of the load deflection curve. The failure load in static bending was significantly influenced by the presence and location of holes in the specimens. However, this effect varied across the different cross-sections. It is recommended to use DR for the evaluation of structural timber in the areas of wood elements that are not exposed to the maximum tensile stresses. The influence of holes after DR measurements on residual failure load in compression was proportional to the wood cross-section loss and is minor for structural-sized wood constructions.

钻孔阻力(DR)测量是评估木材特性和内部条件的常用方法。一般来说,钻孔阻力测量用于监测和评估木材结构的健康状况。本研究旨在评估钻孔阻力测量后留下的 3 毫米孔洞对弯曲和压缩条件下测试的木材试样的残余破坏荷载的影响。实验室测试使用不同截面的无缺陷苏格兰松木(Pinus sylvestris L.)试样。使用 IML-RESI PD 400 工具和新型标准铲形钻头(IML System GmbH,德国威斯洛赫)在横截面的不同位置钻孔。我们使用有限元建模软件模拟钻孔试样的弯曲情况,并评估实验数据的准确性。在木材评估中,针对载荷变形曲线的非线性,我们使用了正交各向同性体模型。试样中孔的存在和位置对静态弯曲的破坏载荷有显著影响。不过,这种影响在不同截面上有所不同。建议在木构件未暴露于最大拉伸应力的区域使用 DR 对结构木材进行评估。DR 测量后的孔洞对压缩残余破坏载荷的影响与木材截面损失成正比,对于结构尺寸的木结构而言影响较小。
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引用次数: 0
Analysis of the application status of terahertz technology in forestry 太赫兹技术在林业中的应用现状分析
IF 2.4 3区 农林科学 Q1 FORESTRY Pub Date : 2023-12-17 DOI: 10.1007/s00107-023-02025-3
Yong Wang, Rui Gao, Lili Ma, Kenan Kang, Chao Wang, Yihong Guo, Xiaohan Ge

The frequency of Terahertz (THz) band is between microwave and infrared radiation. THz technology is widely used in non-contact nondestructive testing, material evaluation, security anti-terrorism, medical imaging and diagnosis, communications and other fields. Similarly, THz technology has been widely used in forestry. This paper analyzes the application progress of THz technology in forestry based on the research and application achievements of THz technology in recent years, such as tree species recognition, non-destructive detection of hidden defects in wood, wood moisture content measurement, wood density, some other important application areas (such as dendrochronology, crystalline structure, fiber structure) and summarizes the existing limitations and shortcomings. On this basis, the future application prospect and development trend of THz spectroscopy and imaging technology in forestry are projected. It is expected that this paper can play a positive role in promoting the application of THz technology in forestry, and provide new solutions and methods to solve the technical problems related to forestry.

太赫兹(THz)波段的频率介于微波和红外辐射之间。太赫兹技术广泛应用于非接触无损检测、材料评估、安全反恐、医疗成像和诊断、通信等领域。同样,太赫兹技术在林业领域也得到了广泛应用。本文根据近年来太赫兹技术在树种识别、木材隐性缺陷无损检测、木材含水率测量、木材密度等方面的研究和应用成果,以及其他一些重要的应用领域(如树木年代学、晶体结构、纤维结构等),分析了太赫兹技术在林业领域的应用进展,并总结了存在的局限性和不足。在此基础上,预测了太赫兹光谱和成像技术在林业领域的未来应用前景和发展趋势。希望本文能对太赫兹技术在林业中的应用起到积极的推动作用,为解决林业相关技术难题提供新的方案和方法。
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引用次数: 0
Water uptake of radiata pine wood after microwave and superheated steam treatments: sapwood vs. heartwood 微波和过热蒸汽处理后辐射松木材的吸水率:边材与心材
IF 2.4 3区 农林科学 Q1 FORESTRY Pub Date : 2023-12-15 DOI: 10.1007/s00107-023-02039-x
Huimin Cao, Saisai Huang, Fangyu Yin, Yufa Gao, Xiaomei Liao, Songlin Yi, Yongdong Zhou

Resin canals and ray cells in pine wood connect the interior to the exterior. The blockage of resin canals and ray cells by the resin, directly determines the water uptake of the wood. However, research on water uptake by resinous wood is lacking. Hence, this study aimed to explain how microwave (MW) or superheated steam (SS) treatment improves wood water uptake from the perspective of resin content (RC). Therefore, radiata pine sapwood and heartwood were treated with MW, SS, or microwave-superheated steam (MS) for different times. The results showed that MW and SS treatments expelled the internal resin of radiata pine. Owing to the low RC and high moisture content (MC) of sapwood, the effect of the MW treatment on the RC of radiata sapwood was insignificant. Heartwood has a markedly higher RC and lower MC than sapwood; therefore, MW treatment can drive part of the resin to migrate out of the wood. With increasing SS treatment time, the RC of the sapwood and heartwood decreased to varying degrees; however, the core layer resin could not be completely removed. In addition, MW treatment can accelerate the degreasing process as it discharges some part of the resin and opens some parts of the resin canals. Moreover, MS treatment can increase the porosity of sapwood and heartwood due to the expulsion of resin. MS treatment had no significant effect on sapwood water uptake; however, it increased that of heartwood by more than three times. The dye solution enters the wood through the open resin canals or ray cells and communicates with the axial resin canals. Therefore, the water uptake of heartwood is mainly related to the resin content and the blockage of the resin canals by the resin determines the entry of the dye solution to the interior of the wood.

松木中的树脂通道和射线细胞连接着内部和外部。树脂对树脂通道和射线细胞的阻塞直接决定了木材的吸水性。然而,有关树脂木材吸水性的研究还很缺乏。因此,本研究旨在从树脂含量(RC)的角度解释微波(MW)或过热蒸汽(SS)处理如何提高木材的吸水性。因此,用 MW、SS 或微波-过热蒸汽(MS)对辐射松边材和心材进行了不同时间的处理。结果表明,MW 和 SS 处理可驱除辐射松的内部树脂。由于边材的 RC 低且含水率(MC)高,MW 处理对辐射松边材 RC 的影响并不显著。与边材相比,心材的 RC 明显更高,MC 更低;因此,MW 处理可促使部分树脂从木材中迁移出来。随着 SS 处理时间的延长,边材和心材的 RC 都有不同程度的下降,但芯层树脂并不能完全去除。此外,MW 处理能加速脱脂过程,因为它能排出部分树脂并打开部分树脂通道。此外,MS 处理会因树脂的排出而增加边材和心材的孔隙率。MS 处理对边材的吸水率没有明显影响,但却使心材的吸水率增加了三倍多。染料溶液通过开放的树脂通道或射线细胞进入木材,并与轴向树脂通道相通。因此,心材的吸水率主要与树脂含量有关,树脂对树脂通道的堵塞决定了染料溶液进入木材内部的情况。
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引用次数: 0
MUF resin incorporating SiO2 and TiO2 nanoparticles: characterization and performance as a plywood adhesive 含有二氧化硅和二氧化钛纳米颗粒的 MUF 树脂:作为胶合板粘合剂的特性和性能
IF 2.4 3区 农林科学 Q1 FORESTRY Pub Date : 2023-12-13 DOI: 10.1007/s00107-023-02022-6
Zhenyu Wei, Xiangnan Kong, Bin Jia, Shitao Xia, Shuguang Han

To overcome the defects of longer curing times and higher curing temperatures for melamine urea formaldehyde resins (MUF) used in wood panel products, nanofluid MUF resin adhesives were prepared by dispersing SiO2 and TiO2 nanoparticles into the MUF resin at six concentration levels based on the overall mass of the adhesive, 0%, 0.2%, 0.4%, 0.6%, 0.8% and 1%, with the assistance of ultrasound. The excellent thermal conductivities of the nanofluid adhesives eliminated the defects of the MUF resins. When the SiO2 and TiO2 nanoparticles were incorporated, the viscosity increased as the nanoparticle concentration increased, the maximum viscosity increased by 13.4% with SiO2 nanoparticles (1.0% level) and 11.4% with TiO2 nanoparticles (1.0% level), the pot life, curing time, and free formaldehyde content of the MUF resins declined to varying degrees as the nanoparticle loading level was increased, the pot life maximum decreased by 38.5% with SiO2 nanoparticles (0.2% level) and 36.0% with TiO2 nanoparticles (0.2% level), the maximum reduction in curing time was 13.3% with SiO2 nanoparticles (0.4% level) and 13.6% with TiO2 nanoparticles (0.6% level), and the maximum content of free formaldehyde was reduced by 32.3% with SiO2 nanoparticles (1.0% level) and 41.9% with TiO2 nanoparticles (1.0% level). The nanofluid MUF resins showed much higher bonding strengths and lower formaldehyde emissions than pure MUF resins after being treated with the same hot pressing method used during plywood manufacturing. The maximum bonding strength was increased by 28.8% with the SiO2 nanoparticles (1.0% level) and 25.4% with the TiO2 nanoparticles (1.0% level) at a hot-pressing temperature of 100 °C and a hot-pressing time of 60 s/mm. The maximum formaldehyde emissions were reduced by 46.3% with the SiO2 nanoparticles (1.0% level) and 46.3% with the TiO2 nanoparticles (1.0% level) at a hot-pressing temperature of 110 °C and a hot-pressing time of 40 s/mm. Furthermore, nanofluid MUF resins used in plywood manufacturing decreased the hot-pressing temperature or shortened the hot-pressing time required.

为克服木板用三聚氰胺脲醛树脂(MUF)固化时间长、固化温度高的缺点,在超声波的辅助下,将SiO2和TiO2纳米颗粒分散到MUF树脂中,根据胶粘剂的总质量分别为0%、0.2%、0.4%、0.6%、0.8%和1%,制备了纳米流体MUF树脂胶粘剂。纳米流体胶粘剂优良的导热性能消除了MUF树脂的缺陷。当SiO2和TiO2纳米颗粒掺入时,粘度随纳米颗粒浓度的增加而增加,其中SiO2纳米颗粒(1.0%水平)和TiO2纳米颗粒(1.0%水平)的最大粘度分别增加13.4%和11.4%,随着纳米颗粒掺入水平的增加,MUF树脂的保温寿命、固化时间和游离甲醛含量均有不同程度的下降。SiO2纳米颗粒(0.2%)和TiO2纳米颗粒(0.2%)分别使锅龄最大降低38.5%和36.0%,SiO2纳米颗粒(0.4%)和TiO2纳米颗粒(0.6%)分别使固化时间最大降低13.3%和13.6%,SiO2纳米颗粒(1.0%)和TiO2纳米颗粒(1.0%)分别使游离甲醛含量最大降低32.3%和41.9%。采用与胶合板制造相同的热压方法处理后,纳米流体MUF树脂比纯MUF树脂具有更高的结合强度和更低的甲醛释放量。当热压温度为100℃,热压时间为60 s/mm时,SiO2纳米颗粒(1.0%)和TiO2纳米颗粒(1.0%)的最大结合强度分别提高28.8%和25.4%。当热压温度为110℃,热压时间为40 s/mm时,SiO2纳米颗粒(1.0%)和TiO2纳米颗粒(1.0%)的最大甲醛释放量分别降低46.3%和46.3%。此外,用于胶合板制造的纳米流体MUF树脂降低了热压温度或缩短了热压所需的时间。
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引用次数: 0
Preparation of activated carbon from paper black liquor lignin as high-performance electrode material 用纸黑液木质素制备活性炭作为高性能电极材料
IF 2.4 3区 农林科学 Q1 FORESTRY Pub Date : 2023-12-11 DOI: 10.1007/s00107-023-02021-7
Tong Wenxuan, Liang Xinxin, Huang Fang, Chen Lihui, Wu Hui, Huang Liulian, Zhou Xiaxing

Black liquor, a major by-product of the paper industry, is often underestimated in terms of its industrial value. Effective utilization of black liquor has become a pressing concern. In this study, electrode materials were prepared using activated carbon derived from black liquor and the optimal conditions for the preparation of black liquor activated carbon with high electrochemical performance was determined. The electrochemical performance of activated carbons obtained through the processes of evaporation and concentration of black liquor, extraction of lignin from black liquor, and direct utilization of industrial lignin, were compared. The results revealed that the optimal conditions for preparing activated carbon were a carbonization temperature of 500 °C and an activation temperature of 700 °C. The specific capacitance was measured to be 389 F/g at 0.5 A/g, with capacitance retention of 100%. Moreover, even after 5000 charge/discharge cycles at a current density of 2.0 A/g, the energy density reached 22.2 Wh/kg. The specific surface area of the activated carbon was determined to be 2147.77 m2/g. One notable advantage of the activated carbon prepared by evaporating the black liquor is that it retained hetero-atoms such as S present in the black liquor. This feature resulted in a higher capacitance compared to other preparation methods.

黑液是造纸工业的一种主要副产品,其工业价值往往被低估。有效利用黑液已成为亟待解决的问题。本研究利用从黑液中提取的活性炭制备了电极材料,并确定了制备具有高电化学性能的黑液活性炭的最佳条件。比较了通过蒸发和浓缩黑液、从黑液中提取木质素以及直接利用工业木质素等工艺获得的活性炭的电化学性能。结果表明,制备活性炭的最佳条件是碳化温度为 500 ℃,活化温度为 700 ℃。在 0.5 A/g 条件下测得的比电容为 389 F/g,电容保持率为 100%。此外,在电流密度为 2.0 A/g 时,即使经过 5000 次充放电循环,能量密度也达到了 22.2 Wh/kg。经测定,活性炭的比表面积为 2147.77 m2/g。通过蒸发黑液制备的活性炭的一个显著优点是,它保留了黑液中的杂原子(如 S)。与其他制备方法相比,这一特点导致了更高的电容。
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引用次数: 0
Effect of thermal modification of wood particles for wood-PLA composites on properties of filaments, 3D-printed parts and injection moulded parts 木质-PLA 复合材料木质颗粒的热改性对长丝、3D 打印部件和注塑部件性能的影响
IF 2.4 3区 农林科学 Q1 FORESTRY Pub Date : 2023-12-09 DOI: 10.1007/s00107-023-02018-2
Daša Krapež Tomec, Matthew Schwarzkopf, Rožle Repič, Jure Žigon, Bojan Gospodarič, Mirko Kariž

This paper describes the development and characterisation of wood-filled polylactic acid (PLA) composite filaments for application in fused filament fabrication three-dimensional (3D) printing. Four different wood-polymer composite filaments for 3D printing were prepared, and specimens were 3D-printed with the obtained materials. The composite filaments consisted of wood particles (10% or 20% mass ratio) and a PLA polymer matrix. Wood particles were prepared by grinding and sieving non-modified beech wood and thermally modified (TM) (at 200 °C) beech wood. Thermal modification of wood affected particle preparation and smaller particles with lower aspect ratios were obtained. Filaments with TM wood particles were extruded better than with non-modified wood particles, with lower surface roughness and lower porosity. With a higher wood ratio, the surface roughness and porosity of the filament increased. Non-homogenous filaments also affected extrusion in 3D printing and reduced the properties of 3D-printed parts. Parts 3D-printed from filaments with TM particles had better tensile strength than from filaments with non-modified particles, but were lower than from pure PLA filaments. The tensile strength of the injection-moulded specimens was 18–69% higher than that of the 3D-printed specimens, depending on the filament composition. The results indicate some positive effects of thermal modification of wood particles on the properties of filaments and 3D-printed parts. Nevertheless, further optimisation of particle preparation and extrusion parameters is needed to obtain quality filaments with this size of wood particles.

本文介绍了用于熔融长丝制造三维(3D)打印的木质填充聚乳酸(PLA)复合长丝的开发和表征。我们制备了四种不同的用于三维打印的木质聚合物复合长丝,并用获得的材料进行了试样三维打印。复合长丝由木质颗粒(质量比为 10%或 20%)和聚乳酸聚合物基质组成。木质颗粒是通过研磨和筛分非改性榉木和热改性(TM)(200 °C)榉木制备的。木材的热改性会影响颗粒的制备,从而获得长径比更小的颗粒。与未改性的木材颗粒相比,使用热改性(TM)木材颗粒的长丝挤出效果更好,表面粗糙度更低,孔隙率更低。木材比率越高,长丝的表面粗糙度和孔隙率就越高。非均质长丝也会影响三维打印的挤出效果,并降低三维打印部件的性能。用含有 TM 粒子的长丝 3D 打印出的部件的拉伸强度优于未改性粒子的长丝,但低于纯聚乳酸长丝。注塑试样的拉伸强度比 3D 打印试样高 18-69%,具体取决于长丝成分。结果表明,木质颗粒的热改性对长丝和 3D 打印部件的性能有一些积极影响。不过,还需要进一步优化颗粒制备和挤压参数,以获得具有这种尺寸木质颗粒的优质长丝。
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引用次数: 0
Big data analysis on manufacturing variables affecting properties of medium density fiberboard 影响中密度纤维板性能的制造变量大数据分析
IF 2.4 3区 农林科学 Q1 FORESTRY Pub Date : 2023-12-06 DOI: 10.1007/s00107-023-02030-6
Seongsu Park, Byung-Dae Park, Yongku Kim

The properties of medium density fiberboard (MDF) panels manufactured by reconstituting wood fibers and binders under high temperature and pressure depend on various manufacturing variables, including wood-related parameters, adhesive-related ones, and process-related ones. This study focused on the analysis of big data (about 400 million data) of the manufacturing variables (1389 variables) of MDF panels to understand the influence of these variables on the properties of MDF, using Ridge, Lasso, and Elastic-net regression. Both Lasso and Elastic-net regression were better than Ridge one in predicting the properties of MDF. The analysis results also showed that flash tube dryer, mat forming, and hot-pressing variables were closely related to panel density while fiber bin, refiner, forming, press, and hot-press heating variables affected the modulus of rupture (MOR) of the MDF panel. The analysis of interactions between manufacturing variables and MDF properties showed that the panel density affected internal bond (IB) strength, core density, and moisture content while IB strength and moisture content were associated with the MOR of the MDF panel. However, it is not clear which variables are dominantly affecting the formaldehyde emission of MDF.

由木材纤维和粘结剂在高温高压下重组而成的中密度纤维板(MDF)板的性能取决于各种制造变量,包括与木材有关的参数、与粘合剂有关的参数和与工艺有关的参数。本研究重点分析了MDF面板生产变量(1389个变量)的大数据(约4亿条数据),利用Ridge、Lasso和Elastic-net回归分析了这些变量对MDF性能的影响。Lasso回归和Elastic-net回归对MDF性能的预测均优于Ridge回归。分析结果还表明,闪蒸管干燥器、垫片成型和热压变量与板材密度密切相关,纤维仓、细化器、成型、压机和热压加热变量影响中密度纤维板的断裂模量(MOR)。制造变量与MDF性能之间的相互作用分析表明,面板密度影响内键(IB)强度、芯密度和含水率,而IB强度和含水率与MDF面板的MOR相关。然而,目前尚不清楚哪些变量是影响中纤板甲醛释放量的主要因素。
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引用次数: 0
Preparation of sulfonated carbonaceous solid acid catalysts by fuming sulfuric acid from different lignocellulosic sources and application for the conversion of Acacia mangium wood sawdust-derived glucose and fructose into levulinic acid 用不同木质纤维素源发烟硫酸制备磺化碳质固体酸催化剂及其在相思木屑衍生葡萄糖和果糖转化为乙酰丙酸中的应用
IF 2.4 3区 农林科学 Q1 FORESTRY Pub Date : 2023-12-01 DOI: 10.1007/s00107-023-02017-3
Nguyen Thi Hue, Truong Thi Thanh, Nguyen Hoang Chung, Le Quang Dien, Phan Huy Hoang

Four types of high-acidity carbon-based solid acid catalysts (CBSCs) were successfully synthesized from wood sawdust, sugarcane bagasse, coconut shell, and wood sawdust-derived lignin using fuming sulfuric acid (FSA) as the sulfonating agent. The synthesized CBSCs were successfully applied to the conversion of wood sawdust-derived glucose and fructose into levulinic acid. The findings show that FSA can provide the CBSCs with higher acidity (8.0–13.0 mmol/g) than conventional concentrated sulfuric acid. Under the suitable conditions established in this work, levulinic acid was formed with a yield of more than 50 wt% over glucose when using the synthesized CBSCs at a dosage of 30 wt% over the amount of sugar.

以木屑、甘蔗渣、椰子壳和木屑木质素为原料,以发烟硫酸(FSA)为磺化剂,成功合成了4种高酸性碳基固体酸催化剂(CBSCs)。所合成的CBSCs成功地应用于木屑衍生的葡萄糖和果糖转化为乙酰丙酸。结果表明,与常规浓硫酸相比,FSA可为CBSCs提供更高的酸度(8.0 ~ 13.0 mmol/g)。在本工作中建立的合适条件下,当使用合成的CBSCs在超过糖量30 wt%的剂量下形成乙酰丙酸时,其产率超过葡萄糖50%。
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引用次数: 0
Effect of moisture on the edgewise flexural properties of acetylated and unmodified birch plywood: a comparison of strength, stiffness and brittleness properties 水分对乙酰化和未改性桦木胶合板的横向弯曲性能的影响:强度、刚度和脆性性能的比较
IF 2.4 3区 农林科学 Q1 FORESTRY Pub Date : 2023-11-30 DOI: 10.1007/s00107-023-02014-6
Yue Wang, Tianxiang Wang, Roberto Crocetti, Magnus Wålinder

Birch plywood has superior mechanical properties compared with that made from most softwoods. However, durability-related issues still limit the application of birch plywood in outdoor structures. A means to enhance its durability is to acetylate birch veneers before processing them into plywood. An earlier study showed that such acetylated birch plywood has equivalent mechanical properties to unmodified ones. However, there is a need to better understand the moisture effect on the mechanical properties of unmodified and acetylated birch plywood for a better design of structural birch plywood elements. Moreover, due to the pronounced in-plane anisotropy of plywood, extra concern should be given to the weakest load angle due to the weakest chain theory. In this study, acetylated and unmodified birch plywood specimens were conditioned in climate chambers under three different environments with a temperature of 20 °C and increasing relative humidity (RH) from 35 to 65% to 95%. Thereafter, their in-plane edgewise flexural properties with load-to-face grain angles of 0, 45, and 90 degrees were tested. The influence of both RH and measured moisture contents on bending strength and stiffness are then presented. Prediction formulas of mechanical properties with moisture contents are derived by performing linear regressions among test results. Variations of brittleness factors and brittleness indexes under various RH conditions and load-face grain angles were also studied.

与大多数软木制成的胶合板相比,桦木胶合板具有优越的机械性能。然而,与耐久性相关的问题仍然限制了桦木胶合板在室外结构中的应用。提高其耐久性的一种方法是在将桦木单板加工成胶合板之前将其乙酰化。早期的一项研究表明,这种乙酰化桦木胶合板与未改性的胶合板具有相同的机械性能。然而,有必要更好地了解水分对未改性和乙酰化桦木胶合板力学性能的影响,以便更好地设计结构桦木胶合板元件。此外,由于胶合板具有明显的面内各向异性,应特别关注由于最弱链理论而产生的最弱载荷角。在本研究中,乙酰化桦木胶合板和未改性桦木胶合板试样在温度为20°C,相对湿度(RH)从35%增加到65%到95%的三种不同环境下的气候室中进行调节。然后,测试了载荷-面角为0度、45度和90度时的面内边缘弯曲性能。然后给出了相对湿度和实测含水率对抗弯强度和刚度的影响。通过对试验结果进行线性回归,推导出力学性能随含水率变化的预测公式。研究了不同相对湿度条件下脆性因子和脆性指标的变化规律。
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引用次数: 0
Sanding performance and failure progress of precision-shaped abrasive belt during sanding MDF 精形砂带在中密度纤维板砂化过程中的砂化性能及失效过程
IF 2.4 3区 农林科学 Q1 FORESTRY Pub Date : 2023-11-28 DOI: 10.1007/s00107-023-02013-7
Yao Du, Biao Tian, Jian Zhang, Li Li, Hongguang Liu, Bin Luo

Ordinary coated abrasive belts (OCAs) are characterized by poor height consistency, irregular abrasive grit arrangement, and uncontrollable grit shape. These shortcomings lead to varying material removal rates, unstable surface quality, and shorter lifespans. To enhance the sanding process of wooden materials, a new precision-shaped abrasive belt (PSA) tailored to the attributes and cutting dynamics of wood was studied. In this study, PSAs were prepared using pyramidal structured abrasive grits with desired shape and angles between side-front faces (side-face angle). A sanding test was conducted on medium-density fiberboard (MDF) using OCA, as a control reference, along with PSAs. The sanding performance and service life of the PSAs with five side-face angles were evaluated through the analysis of the MDF removal amount by abrasive belts, surface roughness of MDF samples sanded using abrasive belts, and mass loss and surface morphology of the abrasive belts. The result revealed that PSAs exhibited a higher sanding stability than OCA. Moreover, both removal efficiency and surface quality of MDF depended on the side-face angle of PSA. A reduction in the side-face angle of PSA decreased its contact area with the MDF sample, resulting in an increased cutting depth and higher MDF removal rate with poor surface quality of sanded MDF face. Additionally, the side-face angle played a vital role in dust removal, with a smaller side-face angle being less susceptible to blockage by wood dust. PSA can easily adapt to various machining requirements depending on its grit structure and arrangement. This study provides theoretical support and practical guidance for PSA research and production.

普通涂覆砂带存在高度一致性差、砂粒排列不规则、砂粒形状不可控等问题。这些缺点导致材料去除率不同,表面质量不稳定,寿命较短。为了提高木材的打磨工艺,研究了一种适合木材特性和切削动力学的精密成形砂带。在本研究中,使用具有所需形状和侧面与正面之间角度(侧面角)的金字塔结构磨粒制备psa。在中密度纤维板(MDF)上进行了砂光试验,使用OCA和psa作为对照对照。通过分析磨砂带对MDF的去除量、磨砂带对MDF样品的表面粗糙度、磨砂带的质量损失和表面形貌,评价了5个侧面角psa的磨砂性能和使用寿命。结果表明,psa比OCA具有更高的出砂稳定性。此外,中密度纤维板的去除效率和表面质量都与PSA的侧面角度有关。减小PSA的侧面角减少了其与MDF样品的接触面积,导致切割深度增加,MDF去除率提高,但磨砂后的MDF表面质量较差。此外,侧面角在除尘中起着至关重要的作用,较小的侧面角不易被木屑堵塞。根据其砂粒结构和排列方式,PSA可以很容易地适应各种加工要求。本研究为PSA的研究和生产提供了理论支持和实践指导。
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European Journal of Wood and Wood Products
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