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On the mode I and II failure of three Cameroonian hardwoods with orthotropy rate evaluation 用正交率评估喀麦隆三种硬木的 I 型和 II 型破坏情况
IF 2.4 3区 农林科学 Q1 FORESTRY Pub Date : 2024-04-05 DOI: 10.1007/s00107-024-02058-2
Hervice Kouefouet, Jeanne Sandrine Mabekou, Rostand Moutou Pitti, Pierre Kisito Talla

This work uses the M-theta method on a new proposed specimen called "I-specimen" for the numerical modeling of cracks on some tropical hardwoods in general and in particular on some Cameroonian woods. The finite element analysis of fracture in an orthotropic medium is developed. The fracture algorithm is introduced in a finite element software Cast3M and, with an incremental orthotropic formulation, the simulation of crack growth is computed. Using this method, stress intensity factors and energy release rate are calculated for Mode I and II failures. The energy release rate and stress intensity factors are numerically deduced using “I-specimen” to characterize three Cameroonian hardwoods under mode I and II loading for different crack growths. The specimen used has better characteristics than other samples generally used in the literature and its geometry is very simple to define. The proposal of a new geometry that can guarantee the reproduction of the different failure modes while exhibiting some stability of the crack parameters G and K during propagation was evaluated and compared to other specimens given by the fracture mechanics literature. For each fracture mode, the influence of the orthotropy rate parameters on the energy release rate was investigated.

这项研究在一种名为 "I-specimen "的新型试样上使用 M-theta 方法,对一些热带硬木,特别是一些喀麦隆木材的裂缝进行数值建模。对正交各向同性介质中的断裂进行了有限元分析。在有限元软件 Cast3M 中引入了断裂算法,并通过增量正交公式计算了裂缝的模拟生长。利用这种方法,可以计算出模式 I 和模式 II 故障的应力强度因子和能量释放率。能量释放率和应力强度因子是利用 "I-试样 "数值推导出来的,用于描述三种喀麦隆硬木在不同裂纹生长情况下的模式 I 和模式 II 载荷。所使用的试样比文献中通常使用的其他试样具有更好的特性,而且其几何形状非常容易定义。所提出的新几何图形既能保证再现不同的破坏模式,又能在裂纹扩展过程中表现出裂纹参数 G 和 K 的稳定性,我们对该几何图形进行了评估,并将其与断裂力学文献中提供的其他试样进行了比较。针对每种断裂模式,研究了正交率参数对能量释放率的影响。
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引用次数: 0
The impact of temperature variations on the thermal and charring characteristics of laminated bamboo lumber 温度变化对层压竹材热特性和炭化特性的影响
IF 2.4 3区 农林科学 Q1 FORESTRY Pub Date : 2024-04-02 DOI: 10.1007/s00107-024-02069-z
Zhaoyan Cui, Ming Xu, Yurong Shen, Liuhui Tu

The fire performance of buildings can be assessed through the thermal and charring characteristics of laminated bamboo lumber (LBL), due to its combustibility properties, which are akin to those of wood. This study employed Thermal Gravimetric Analysis (TGA), Differential Scanning Calorimetry (DSC), and Hot Disk techniques to ascertain the thermal conductivity, heat flow, and mass loss rate of LBL at elevated temperatures. Thermal conductivity initially rises, then falls, as the temperature increases from 25 °C to 280 °C across both grain directions, peaking at 100 °C. The thermal conductivity ratio of LBL, from parallel to perpendicular to grain, ranges from 1.93 to 4.00. A distinct peak in heat flow of LBL, ranging from 1.00 to 2.23, is observed as the temperature increases from 23 °C to 200 °C. Beyond 200 °C, the mass loss rate of LBL accelerates, driven by the pyrolysis of phenolic resin and decomposition of bamboo cellulose. The normal and nominal charring rates for LBL specimens were established based on the detachment of charring layers at furnace temperatures, adhering to ISO 834 standards. These findings may serve as a foundation for advanced fire performance analysis of LBL structures.

竹集成材(LBL)的燃烧特性与木材相似,因此可以通过竹集成材的热特性和炭化特性来评估建筑物的防火性能。这项研究采用了热重分析法(TGA)、差示扫描量热法(DSC)和热盘技术来确定竹集成材在高温下的热导率、热流和质量损失率。随着温度从 25 ℃ 升至 280 ℃,在两个晶粒方向上的热导率先上升后下降,在 100 ℃ 时达到峰值。从平行于晶粒到垂直于晶粒,LBL 的热导率比在 1.93 到 4.00 之间。当温度从 23 ℃ 上升到 200 ℃ 时,LBL 的热流出现一个明显的峰值,范围在 1.00 到 2.23 之间。温度超过 200 °C 后,酚醛树脂的热解和竹纤维素的分解加速了 LBL 的质量损失率。根据炉温下炭化层的脱落情况,按照 ISO 834 标准,确定了 LBL 试样的正常炭化率和额定炭化率。这些研究结果可作为对 LBL 结构进行高级防火性能分析的基础。
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引用次数: 0
Assessing differences in the mechanical behaviour of loose cork granulates from virgin and reproduction cork 评估原生软木塞和再生软木塞松散颗粒机械性能的差异
IF 2.4 3区 农林科学 Q1 FORESTRY Pub Date : 2024-03-29 DOI: 10.1007/s00107-024-02057-3
J. R. González Adrados, J. Benito López, C. A. Dove, M. Sánchez-González

Virgin cork is a little-known, sustainable and relatively scarce raw material. However, its global output is expected to increase substantially as recent cork oak plantations are stripped for the first time. The work described here aimed to examine the factors underlying the mechanical properties of granulated cork, most particularly the type of cork (virgin or reproduction), and to develop a technique to deliver fast and accurate assessments of the effects of said factors. A batch of virgin cork was boiled, dried, ground and graded following standard granule classification procedures according to size and density. The resulting granulates were then compared with equivalent commercial-grade reproduction cork granulates. Physical variables (tapped density and moisture content) were measured and elastic recovery and Young’s modulus were used as proxies for mechanical properties. Image analysis was used to study the size, shape and colour of the cork particles. ANOVA results show significant effects of particle size, density class, type of cork and first and second order interactions between most variables. Density class clearly reached the highest level of significance, whereas the type of cork was less critical. A very strong correlation was found between granulates’ elastic recovery and their tapped density (R2 = 0.98; RMSE < 1%). Likewise, greyscale imaging revealed a good adjustment between tapped density and grey level (R2 = 0.84; RMSE = 24 g·l−1). The primary conclusion was that the differences between virgin and standard cork granulates are small and should have no effect on less demanding applications. Image analysis is likely to prove useful in further, more in-depth studies.

原生软木是一种鲜为人知的、可持续且相对稀缺的原材料。然而,随着近期栓皮栎种植园的首次剥离,其全球产量有望大幅增加。本文介绍的工作旨在研究颗粒软木塞机械性能的基本因素,尤其是软木塞的类型(原生软木塞还是再生软木塞),并开发一种技术来快速、准确地评估上述因素的影响。对一批原生软木塞进行煮沸、干燥、研磨,并根据尺寸和密度按照标准颗粒分类程序进行分级。然后将得到的颗粒与同等的商业级再生软木颗粒进行比较。对物理变量(敲击密度和含水量)进行了测量,并使用弹性回复率和杨氏模量作为机械性能的代用指标。图像分析用于研究软木颗粒的大小、形状和颜色。方差分析结果表明,颗粒大小、密度等级、软木塞类型以及大多数变量之间的一阶和二阶交互作用都有明显的影响。密度等级的显著性显然最高,而软木塞类型的显著性较低。粒料的弹性回复率与其敲击密度之间存在很强的相关性(R2 = 0.98;RMSE <1%)。同样,灰度成像也显示出敲击密度与灰度之间的良好调节性(R2 = 0.84;RMSE = 24 g-l-1)。主要结论是原生软木颗粒和标准软木颗粒之间的差异很小,对要求不高的应用应该没有影响。图像分析很可能被证明有助于进一步的深入研究。
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引用次数: 0
Experimental study on withdrawal resistance for a screw in cross-laminated timber-bamboo composite 交叉层压木材-竹复合材料中螺钉的退缩阻力实验研究
IF 2.4 3区 农林科学 Q1 FORESTRY Pub Date : 2024-03-28 DOI: 10.1007/s00107-024-02062-6
Rongbao Wu, Yi Song, Zhiqiang Wang, Hongmin Li, Meng Gong

Hybrid cross-laminated timber (CLT), being a derivative of generic CLT, offers the advantages of combining different materials to achieve improved performance. This study focused on investigating the withdrawal capacity of self-tapping screws (STS) in a hybrid CLT, i.e., cross-laminated timber-bamboo (CLTB), which is composed of high-density bamboo scrimber and low-density fast-growing Chinese fir lumber. The effects of screw diameters, penetration length and penetration sides on withdrawal performance were evaluated and the experimental results were further compared with the predicted values obtained from existing theoretical formulas. The experimental findings revealed a significant increase of 297% in withdrawal capacity when the outer layer of CLT is replaced with high-density bamboo scrimber. Compared to Chinese fir CLT, the penetration length of STS has a smaller influence on the withdrawal capacity of CLTB, with a minimum increase of 20.9% for CLTB, and a maximum increase of 119% for Chinese fir CLT. In addition, STS diameter significantly affects the CLTB withdrawal capacity by 66.4%, whereas the effect is 9.9% for Chinese fir CLT. When inserted into the narrow side, STS should only penetrate the transverse layer. The withdrawal capacity of bamboo scrimber transverse layer in type A was 260% higher than those of Chinese fir transverse layer in types B and C. Finally, significant differences were found between the predicted and experimental values for all three types of CLT. One of four existing theoretical formulas demonstrates improved accuracy in predicting the withdrawal capacity of CLTB.

混合交错层压材(CLT)是一般交错层压材的衍生产品,具有结合不同材料以提高性能的优点。本研究的重点是研究自攻螺钉(STS)在由高密度竹材和低密度速生杉木组成的混合交叉层压材(即交叉层压材-竹材,CLTB)中的抽出能力。评估了螺杆直径、穿透长度和穿透侧面对抽出性能的影响,并将实验结果与根据现有理论公式得出的预测值进行了进一步比较。实验结果表明,当 CLT 的外层被高密度竹集成材取代时,抽出能力显著提高了 297%。与中冷杉 CLT 相比,STS 的穿透长度对 CLTB 抽出能力的影响较小,CLTB 的最小增幅为 20.9%,而中冷杉 CLT 的最大增幅为 119%。此外,STS 直径对 CLTB 抽出能力的影响最大,为 66.4%,而对中冷杉 CLT 的影响仅为 9.9%。当插入窄侧时,STS 只应穿透横向层。最后,发现所有三种 CLT 的预测值和实验值之间都存在显著差异。在现有的四个理论公式中,有一个在预测 CLTB 抽出能力方面的准确性有所提高。
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引用次数: 0
Evaluations of the effects of different flame retardants combinations on particleboards produced using urea–formaldehyde resin 评估不同阻燃剂组合对使用脲醛树脂生产的刨花板的影响
IF 2.4 3区 农林科学 Q1 FORESTRY Pub Date : 2024-03-26 DOI: 10.1007/s00107-024-02054-6
Nur Gumus, Erdinc Doganci, Ayse Aytac

Nowadays, using flame-retardant chemicals is gaining importance in chipboard production. Melamine resins to produce chipboard are preferred to provide flame retardancy properties with a cost of approximately 2.5 times the urea–formaldehyde (UF) resin. In this study, the UF resin to produce the chipboard was preferred due to its economical availability. To improve the flame retardancy properties of the chipboard, phosphate-based and inorganic flame retardants were used in the chipboards. In chipboard production, oak, pine, poplar, sawdust, urea–formaldehyde resin as adhesive, flame retardant chemicals like triphenyl phosphate (TPP), ammonium polyphosphate (APP), and calcium gluconate (CaG) were used. Flame retardant chemicals were added to chipboards in single and double compositions and prepared by pressing method. Mechanical (tensile, bending, and surface strength), physical (humidity, density, formaldehyde emission), and fire (limiting oxygen index (LOI), cone calorimeter, and UL-94 vertical) tests were performed on wooden boards. It has been observed that the use of different types of flame retardant and their combinations in chipboard does not significantly change the mechanical properties. It was seen that the free formaldehyde emission rate decreased by using flame retardant added compared to the control sample. The chipboard samples with added flame-retardant chemicals have entered the V-0 rating in the UL-94. LOI values of the chipboard samples containing 50% CaG-50% APP and 50% TPP—50% CaG were observed as 29.7% and 29.8%, respectively. Besides, the highest heat release rate (HRR) reduction was obtained in the chipboard sample containing 50% CaG—50% APP.

如今,使用阻燃化学品在刨花板生产中越来越重要。用于生产刨花板的三聚氰胺树脂具有阻燃性能,其成本约为脲醛树脂(UF)的 2.5 倍。在这项研究中,生产刨花板的脲醛树脂因其经济实惠而受到青睐。为了提高刨花板的阻燃性能,在刨花板中使用了磷酸盐基和无机阻燃剂。在刨花板生产中,使用了橡木、松木、杨木、锯末、脲醛树脂作为粘合剂,以及磷酸三苯酯(TPP)、聚磷酸铵(APP)和葡萄糖酸钙(CaG)等阻燃剂。阻燃剂被添加到单组分和双组分的刨花板中,并通过压制方法制备。对木板进行了机械(拉伸、弯曲和表面强度)、物理(湿度、密度、甲醛释放量)和防火(极限氧指数(LOI)、锥形量热仪和 UL-94 垂直)测试。结果表明,在刨花板中使用不同类型的阻燃剂及其组合不会明显改变其机械性能。与对照样品相比,添加阻燃剂后游离甲醛释放率降低。添加了阻燃剂的刨花板样品在 UL-94 中达到了 V-0 级。含有 50% CaG-50% APP 和 50% TPP-50% CaG 的刨花板样品的 LOI 值分别为 29.7% 和 29.8%。此外,含 50% CaG-50% APP 的刨花板样品的热释放率(HRR)降幅最大。
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引用次数: 0
Falling Damage Behavior Analysis and Degree Prediction for Wooden Pallet Based on Piezoelectric Effect and Acoustic Emission 基于压电效应和声发射的木托盘跌落损伤行为分析与程度预测
IF 2.4 3区 农林科学 Q1 FORESTRY Pub Date : 2024-03-20 DOI: 10.1007/s00107-024-02064-4
Mengyao Ai, Xinyu Zhou, Ge Gao, Shan Gao, Xinyu Du

Wooden pallets can straightforwardly sustain fractures during storage and transportation. This shortens their service life. To minimize the economic losses caused by damage to wooden pallets, this study aimed to 1) investigate the falling damage behavior of wooden pallets by piezoelectric technology and acoustic emission (AE) and 2) evaluate a nondestructive method for damage-degree detection. The piezoelectric signal of the wooden pallets during the falling process was collected and analyzed for the variation law. The corresponding AE parameters were obtained when the different damage status occurred. It was observed that the peak voltage piezoelectric signal of the pallets decreased with an increase in the number of falls, and rebounded after damage occurred. The rebounding amplitude depended on the damage degree. The AE parameters of ringing count, energy, and amplitude reduced significantly as the pallet damage degree aggravated. The high-frequency proportion of the AE signal was observed to decrease as the damage strengthened. From undamaged to completely broken, the damage behavior of the wooden pallet generally underwent four stages: nondestructive, nail loosening, nail withdrawal, and the deck board off stage. The boundary of each damage stage could be clearly identified and read from the profile of the piezoelectric signal. Moreover, each stage could be effectively monitored and characterized by the AE parameters. Therefore, the combination of piezoelectric sensors and AE technology is capable of determining the structural health status of wooden pallets in use and predicting the remaining life.

木制托盘在储存和运输过程中会直接断裂。这就缩短了它们的使用寿命。为了最大限度地减少木托盘损坏造成的经济损失,本研究旨在:1)利用压电技术和声发射(AE)技术研究木托盘的跌落损坏行为;2)评估一种用于损坏程度检测的无损方法。采集了木托盘在下落过程中的压电信号,并对其变化规律进行了分析。得出了不同损伤状态下的相应 AE 参数。结果表明,木托盘的压电信号峰值电压随着下落次数的增加而降低,并在发生损坏后出现反弹。反弹幅度取决于损坏程度。随着托盘损坏程度的加剧,AE 的振铃次数、能量和振幅等参数都明显降低。据观察,随着损坏程度的加剧,AE 信号的高频比例也在下降。从未损坏到完全破损,木托盘的损坏行为一般经历四个阶段:无损阶段、钉子松动阶段、钉子拔出阶段和甲板脱落阶段。从压电信号的轮廓中可以清晰地识别和读取每个损坏阶段的边界。此外,每个阶段都可以通过 AE 参数进行有效监测和表征。因此,压电传感器与 AE 技术的结合能够确定使用中的木托盘的结构健康状况并预测其剩余寿命。
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引用次数: 0
Experimental study of hybrid pine-birch glued-laminated timber beams assisted by digital image correlation technique 数字图像相关技术辅助下的松桦混合胶合层压木梁实验研究
IF 2.4 3区 农林科学 Q1 FORESTRY Pub Date : 2024-03-19 DOI: 10.1007/s00107-024-02063-5
Cristian Timbolmas, Rafael Bravo, Francisco J. Rescalvo, Andreas Ringhofer, Raimund Sieder, Jose Lorenzana

This paper presents an experimental study on the flexural behavior of hybrid Pine-Birch Glued-Laminated Timber (GLT) beams. The study focuses on the performance of GLT beams with different lengths (2.1 and 2.8 m) and different compositions of birch (30 and 50%) and pine lamellas. The experiments were conducted using a four-point bending test and data were analyzed using Linear Voltage Displacement Transducers and Digital Image Correlation techniques. The results highlight that pure pine GLT beams exhibited brittle failure, while pure birch beams displayed a more ductile behavior. The hybrid GLT beams demonstrated a transitional behavior between the two. The presence of birch lamellas in the hybrid beams highlights the potential of these beams in structural applications, and significantly improves the global bending modulus of elasticity, bending strength, and flexural ductility compared to pure pine beams.

本文介绍了松桦木胶合层积材(GLT)混合梁抗弯行为的实验研究。研究重点是不同长度(2.1 米和 2.8 米)、不同成分(30% 和 50%)的桦木和松木胶合层积材 GLT 梁的性能。实验采用了四点弯曲试验,并使用线性电压位移传感器和数字图像相关技术对数据进行了分析。结果表明,纯松木 GLT 梁表现出脆性破坏,而纯桦木梁则表现出更多的韧性。混合 GLT 梁表现出介于两者之间的过渡行为。混合梁中桦木薄片的存在凸显了这些梁在结构应用中的潜力,与纯松木梁相比,混合梁显著提高了整体弯曲弹性模量、弯曲强度和弯曲延展性。
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引用次数: 0
Manufacturing bamboo spur gears and assessing dynamic performance 制造竹制正齿轮并评估动态性能
IF 2.4 3区 农林科学 Q1 FORESTRY Pub Date : 2024-03-16 DOI: 10.1007/s00107-024-02060-8
Shinji Ochi

This paper details the manufacturing and dynamic performance evaluation of bamboo spur gears utilizing bamboo powder. The research involved a comparison between the accuracy and dynamic performance of a bamboo gear and a POM gear. Initially, a disk-shaped preformed bamboo product was created and transformed into a gear using a gear hobbing machine. Subsequently, the gear's accuracy was assessed, and the dynamic gear testing machine was employed to measure gear temperature, generation noise, and wear volume. The bamboo gear produced in this study exhibited accuracy nearly equivalent to that of the injection-molded POM gear. The wear volume of the bamboo gear was reduced by elevating the molding temperature. Furthermore, the bamboo gear fabricated at 200 °C, under torque conditions of 0.5 Nm and 1.0 Nm, with a range of revolutions from 500 to 1500 rpm, demonstrated comparable performance in terms of temperature, noise, and wear to that of a POM gear. However, gears comprised entirely of bamboo powder proved incapable of withstanding a load torque of 1.5 Nm. This limitation stemmed from the fact that the flexural strength of POM was 90 MPa, whereas that of the bamboo powder molding product was 60 MPa. Therefore, when fabricating a bamboo gear using bamboo powder reinforced with bamboo fiber bundles, it withstood up to 107 rotations even under a load torque of 1.5 Nm.

本文详细介绍了利用竹粉制造竹直齿轮的过程和动态性能评估。该研究对竹制齿轮和 POM 齿轮的精度和动态性能进行了比较。首先,使用滚齿机制造出圆盘状的预成型竹制品,并将其加工成齿轮。随后,对齿轮的精度进行了评估,并使用动态齿轮试验机测量了齿轮的温度、产生的噪音和磨损量。本研究中生产的竹制齿轮的精度几乎等同于注塑成型的 POM 齿轮。通过提高成型温度,减少了竹齿轮的磨损量。此外,在 200 °C、扭矩为 0.5 牛米和 1.0 牛米、转速范围为 500 至 1500 转/分钟的条件下制造的竹齿轮在温度、噪音和磨损方面的性能与 POM 齿轮相当。然而,事实证明,完全由竹粉组成的齿轮无法承受 1.5 牛米的负载扭矩。这是因为聚甲醛的抗弯强度为 90 兆帕,而竹粉成型产品的抗弯强度为 60 兆帕。因此,在使用竹纤维束增强竹粉制造竹齿轮时,即使在 1.5 牛米的负载扭矩下,它也能承受高达 107 转的旋转。
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引用次数: 0
Maximizing bolaina wood utilization: extraction of cellulose nanofibers from sawdust waste 最大限度地利用博莱纳木材:从锯屑废料中提取纤维素纳米纤维
IF 2.4 3区 农林科学 Q1 FORESTRY Pub Date : 2024-03-14 DOI: 10.1007/s00107-024-02061-7
Shirley Díaz, Héctor Gonzáles Mora, William Gacitúa, Cecilia Bustos, Pablo Reyes-Contreras, María Graciela Aguayo

This study focuses on the utilization of bolaina sawdust waste from the Peruvian Amazon for the production of cellulose nanofibers (CNFs). Bolaina is known for its rapid growth and extensive wood usage, which generate significant amounts of sawdust waste. The objective of this research was to physicochemically study this biomass source and the conversion of this waste into valuable nanocellulosic materials. The results showed that CNF yields from holocellulose (CNF-BH) and alpha-cellulose (CNF-Bα) gave high nanofibrillation yields of 80.6% and 74.7%, respectively. The CNFs were disintegrated into nanoscale fibers using microfluidizer treatment, resulting in CNF-BH displaying a thicker, gel-like aspect, while CNF-Bα showed a more liquid aspect. The FTIR spectra showed peaks associated with -CH2 groups, C = O stretching vibrations of carboxyl and acetyl groups in hemicelluloses, and cellulose I and II vibrations. TGA analysis demonstrated that both CNFs had two stages of degradation, with a maximum peak degradation temperature of 240 °C in the first stage and 310 to 350 °C in the second stage. The XRD patterns of CNF-BH and CNF-Bα showed differences in the crystallinity index, with values of 68.1% and 75.4%, respectively. The differences in crystallinity between the two CNFs can be explained by the alkaline purification method to which the alpha-cellulose sample was subjected. Overall, the CNFs exhibited a high crystallinity index and thermal stability, making them promising candidates for various applications in materials science and aiding in the development of sustainable materials.

摘要 本研究的重点是利用秘鲁亚马逊河流域的 Bolaina 锯屑废料生产纤维素纳米纤维 (CNF)。Bolaina 以其快速生长和大量使用木材而闻名,因此产生了大量锯屑废料。这项研究的目的是对这种生物质来源进行物理化学研究,并将这种废料转化为有价值的纳米纤维素材料。结果表明,全纤维素(CNF-BH)和α-纤维素(CNF-Bα)的 CNF 产率分别高达 80.6% 和 74.7%。使用微流化器将 CNF 分解成纳米级纤维,CNF-BH 呈现出较厚的凝胶状,而 CNF-Bα 则呈现出较多的液态。傅立叶变换红外光谱显示了与 -CH2 基团、半纤维素中羧基和乙酰基的 C = O 伸缩振动以及纤维素 I 和 II 振动相关的峰值。TGA 分析表明,两种 CNF 都有两个降解阶段,第一阶段的最大降解峰温度为 240 ℃,第二阶段为 310 ℃ 至 350 ℃。CNF-BH 和 CNF-Bα 的 XRD 图谱显示结晶度指数存在差异,分别为 68.1% 和 75.4%。这两种 CNF 之间结晶度的差异可通过对α-纤维素样品进行碱性提纯的方法来解释。总体而言,这些 CNFs 具有较高的结晶度指数和热稳定性,因此有望在材料科学领域得到广泛应用,并有助于可持续材料的开发。
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引用次数: 0
Using machine learning as an adaptive controller framework for optimizing properties of particleboard 将机器学习作为优化刨花板性能的自适应控制器框架
IF 2.4 3区 农林科学 Q1 FORESTRY Pub Date : 2024-03-13 DOI: 10.1007/s00107-024-02059-1
Thimaporn Phetkaew, Thitipan Watcharakan, Salim Hiziroglu, Pannipa Chaowana

Fine adjustment of manufacturing parameters as a function of the experience of the technical manpower plays a vital role in any production line. The objective of this study was to propose an adaptive controller framework to improve the overall accuracy of the parameters regulating particleboard manufacturing. This framework has four main steps: (1) In the data gathering process, the production parameters and the sample test results were collected from the randomly picked and tested specimens in each round, (2) Relevance analysis was used to select high-power relevant variables influencing the overall quality of the final product. Those relevant variables will be inputs to construct the classification model, (3) A decision tree was employed to construct the classification model and reveal split points of the process parameters to determine the distinction between passed and failed panels, and (4) The production parameters in the next round will be adjusted according to the defined split points so the quality of the particleboard can be enhanced. Continuous improvement of the production parameters, within the perspective of the proposed framework, enables us to go back to step (1) again as desired, especially in the long production run. Based on the findings of this work, the experimental results revealed that the model could classify the failed particleboard with a specific rate of 92.50%. The model also demonstrated that resin characteristics, namely pH value and viscosity, impacted the overall performance of the particleboard.

摘要 根据技术人员的经验对生产参数进行微调在任何生产线上都起着至关重要的作用。本研究的目的是提出一种自适应控制器框架,以提高刨花板生产参数调节的整体准确性。该框架有四个主要步骤:(1) 在数据收集过程中,从每一轮随机抽取和测试的试样中收集生产参数和样品测试结果;(2) 使用相关性分析来选择影响最终产品整体质量的高功率相关变量。(3) 利用决策树构建分类模型,并揭示工艺参数的分割点,以确定合格板和不合格板之间的区别,以及 (4) 根据确定的分割点调整下一轮的生产参数,以提高刨花板的质量。在建议的框架内不断改进生产参数,使我们能够根据需要再次回到步骤 (1),特别是在长期生产过程中。实验结果表明,该模型对不合格刨花板的分类准确率高达 92.50%。该模型还表明,树脂特性(即 pH 值和粘度)会影响刨花板的整体性能。
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European Journal of Wood and Wood Products
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