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Mechanical properties and geometric accuracy of angle-shaped parts manufactured using the FFF method 用FFF法制造的角形零件的力学性能和几何精度
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2023-11-06 DOI: 10.24425/BPASTS.2021.137387
Wiesław Kuczko, A. Hamrol, Radosław Wichniarek, F. Górski, M. Rogalewicz
Additive manufacturing (AM), also known as 3D printing, allows the shaping of parts with a complex geometry without the need for additional technological equipment [1]. Moreover, a broad spectrum of additive manufacturing varieties makes it possible to manufacture parts from many types of materials [2]. However, concerning traditional technologies (casting, machining and plastics moulding), AM has significant constraints relating to its efficiency and the quality and, above all, the physical and chemical properties of the manufactured parts [3]. Therefore, the scope of AM applications in the industrial production of everyday products is still relatively limited [4]. For most types of AM methods, especially those in which metal alloys are not used, production is focused mainly on prototypes and visual supplies [5], some types of tooling [6] and simple parts which are not heavy-duty [7]. One of the most commonly used additive manufacturing methods is FFF (Fused Filament Fabrication), also known as FDM (Fused Deposition Modelling). In this method, the physical version of a part is made from thermoplastic material. The production itself consists of applying plasticized material extruded through a nozzle with a circular end section, moving along the X and Y axis, parallel to the print bed, which is often enclosed in a chamber (see Fig. 1). After applying the material within one layer, the print bed moves its position relative to the head along the Z axis, at a value corresponding to the defined thickness of a single layer. The FDM technological parameters are related to the parts manufactured (product parameters) and to the process of mateMATERIAL SCIENCE AND NANOTECHNOLOGY
增材制造(AM),也被称为3D打印,允许零件的形状复杂的几何形状,而不需要额外的技术设备[1]。此外,广泛的增材制造品种使得从许多类型的材料制造零件成为可能[2]。然而,就传统技术(铸造、机械加工和塑料成型)而言,增材制造在效率和质量,尤其是制造零件的物理和化学性能方面存在重大限制[3]。因此,增材制造在日常产品工业生产中的应用范围仍然相对有限[4]。对于大多数类型的增材制造方法,特别是那些不使用金属合金的增材制造方法,生产主要集中在原型和视觉用品[5],某些类型的工具[6]和不重型的简单零件[7]上。最常用的增材制造方法之一是FFF(熔融长丝制造),也称为FDM(熔融沉积建模)。在这种方法中,零件的物理版本由热塑性材料制成。生产本身包括通过带有圆形末端部分的喷嘴挤压塑化材料,沿着X和Y轴平行于打印床移动,打印床通常被封闭在一个腔室中(见图1)。在一层内应用材料后,打印床沿着Z轴移动其相对于头部的位置,其值对应于定义的单层厚度。FDM工艺参数与所制造的零件(产品参数)有关,也与材料科学和纳米技术工艺有关
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引用次数: 0
Hydrides precipitation in Ti6Al4V titanium alloy used for airframe manufacturing 机身用Ti6Al4V钛合金中氢化物的析出
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2023-11-06 DOI: 10.24425/BPASTS.2019.129662
D. Băilă, S. Tonoiu
. The aeronautical industry is a sector constantly looking for new materials and equipment because of its tendency to expand quickly. The Ti6Al4V titanium alloy is used frequently in the aeronautic, aerospace, automobile, chemical and medical industry because it presents high strength combined with low density ( approximately 4.5 g / cm 3 ) , good creep resistance ( up to 550°C ) , excellent corrosion resistance, high flexibility, good fatigue and biocompatibility. As a result of these properties, this titanium alloy is considered an excellent material for manufacturing structural parts in the aircraft industry for modern aeronautic structures, especially for airframes and aero-engines. But its use is also problematic because the Ti6Al4V titanium alloy manifests hydrogen embrittlement, by means of hydrides precipitation in the metal. The Ti6Al4V alloy becomes brittle and fractures because of hydrogen diffusion into metal and because titanium hydrides appear and create pres-sure from within the metal, thus generating corrosion. Because of titanium hydrides, the titanium alloy suffers from reduced ductility, tensile strength and toughness, which can result in fractures of aeronautical parts. This poses a very serious problem for aircrafts. In this paper, rapid hydrogen embrittlement is presented along with XRD, SEM and TEM analysis. Its goal is to detect the presence of titanium hydrides and to spot the initial cracks in the metallic material.
. 航空工业是一个不断寻找新材料和设备的行业,因为它有迅速扩张的趋势。Ti6Al4V钛合金由于具有高强度、低密度(约4.5 g / cm3)、良好的抗蠕变性能(高达550°C)、优异的耐腐蚀性、高柔韧性、良好的抗疲劳性和生物相容性,在航空、航天、汽车、化工和医疗行业中得到了广泛的应用。由于这些特性,这种钛合金被认为是制造现代航空结构的飞机工业结构件的优良材料,特别是用于机身和航空发动机。但它的使用也存在问题,因为Ti6Al4V钛合金通过金属中的氢化物沉淀表现出氢脆。由于氢扩散到金属中,并且钛氢化物出现并从金属内部产生压力,从而产生腐蚀,Ti6Al4V合金变得脆性和断裂。由于氢化钛的存在,钛合金的延展性、抗拉强度和韧性都会降低,这可能导致航空部件断裂。这对飞机来说是一个非常严重的问题。采用XRD、SEM、TEM等分析方法对其进行了快速氢脆表征。它的目标是探测氢化钛的存在,并发现金属材料中最初的裂缝。
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引用次数: 1
PMSM drive with adaptive state feedback speed controller 永磁同步电机驱动与自适应状态反馈速度控制器
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2023-11-06 DOI: 10.24425/BPASTS.2020.134624
Rafał Szczepański, T. Tarczewski, L. Grzesiak
In this paper, the issue related to control of the plant with nonconstant parameters is addressed. In order to assure the unchanged response of the system, an adaptive state feedback speed controller for permanent magnet synchronous motor is proposed. The model-reference adaptive system is applied while the Widrow-Hoff rule is used as adjustment mechanism of controller’s coefficients. Necessary modifications related to construction of the cost function and formulas responsible for adjustment of state feedback speed controller’s coefficients are depicted. The impact of adaptation gain, which is the only parameter in proposed adjustment mechanism, on system behaviour is experimentally examined. The discussion about computational resources consumption of the proposed adaptation algorithm and implementation issues is included. The proposed approach is utilized in numerous experimental tests on modern SiC based drive with nonconstant moment of inertia. Comparison between adaptive and nonadaptive control schemes is also shown.
本文研究了非定参数对象的控制问题。为了保证系统的响应不变,提出了一种永磁同步电动机自适应状态反馈速度控制器。采用模型参考自适应系统,采用Widrow-Hoff规则作为控制器系数的调节机制。描述了与成本函数的构造和负责调整状态反馈速度控制器系数的公式有关的必要修改。实验研究了自适应增益对系统行为的影响,这是所提出的调节机制中唯一的参数。讨论了所提出的自适应算法的计算资源消耗和实现问题。该方法已应用于现代非恒定惯性矩SiC驱动的大量实验测试中。并对自适应和非自适应控制方案进行了比较。
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引用次数: 6
Computationally efficient method for determining the most important electrical parameters of axial field permanent magnet machine 确定轴向磁场永磁电机最重要电学参数的高效计算方法
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2023-11-06 DOI: 10.24425/bpas.2018.125943
A. Smoleń, M. Gołębiowski
Bull. Pol. Ac.: Tech. 66(6) 2018 Abstract. This paper describes a numerically efficient method for determining the electrical parameters of axial field permanent magnet machine (AFPM). The presented method aims to accurately determine the back EMF waveform and self-inductance coefficients, while maintaining possibly low computational complexity, which is crucial in case of incorporation of the method in numerical optimization procedure of AFPM construction. The described algorithm is based on 2D FEM with several simplifications. The obtained results have been compared with full 3D FEA conducted with Ansys/Maxwell software, and confirmed by measurements. The result shows that presented method ensures satisfactory accuracy as well as computational time performance.
公牛。波尔。通信技术,66(6)2018本文介绍了一种确定轴向磁场永磁电机(AFPM)电气参数的有效数值方法。该方法旨在准确确定反电动势波形和自感系数,同时保持尽可能低的计算复杂度,这对于将该方法纳入AFPM结构的数值优化过程至关重要。该算法基于二维有限元法,并进行了若干简化。所得结果与Ansys/Maxwell软件进行的全三维有限元分析进行了比较,并通过测量得到了验证。结果表明,该方法具有较好的精度和计算时间性能。
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引用次数: 4
Residual life estimation of fabricated humidity sensors using different artificial intelligence techniques 基于不同人工智能技术的预制湿度传感器剩余寿命估算
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2023-11-06 DOI: 10.24425/bpas.2019.127344
C. Bhargava, Jaya Aggarwal, P. Sharma
Background: a humidity sensor is used to sense and measure the relative humidity of air. A new composite system has been fabricated using environmental pollutants such as carbon black and low-cost zinc oxide, and it acts as a humidity sensor. Residual life of the sensor is calculated and an expert system is modelled. For properties and nature confirmation, characterization is performed, and a sensing material is fabricated. Methodology: characterization is performed on the fabricated material. Complex impedance spectroscopy (CIS), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) and scanning electron microscopy (SEM) are all used to confirm the surface roughness, its composite nature as well as the morphology of the composite. The residual lifetime of the fabricated humidity sensor is calculated by means of accelerated life testing. An intelligent model is designed using artificial intelligence techniques, including the artificial neural network (ANN), fuzzy inference system (FIS) and adaptive neuro-fuzzy inference system (ANFIS). Results: maximum conductivity obtained is 6.4£10−3 S/cm when zinc oxide is doped with 80% of carbon black. Conclusion: the solid composite obtained possesses good humidity-sensing capability in the range of 30–95%. ANFIS exhibits the maximum prediction accuracy, with an error rate of just 1.1%.
背景:湿度传感器用于感知和测量空气的相对湿度。利用炭黑和低成本氧化锌等环境污染物制备了一种新型复合材料系统,并将其用作湿度传感器。计算了传感器的剩余寿命,建立了专家系统模型。为了确认性能和性质,进行表征,并制造传感材料。方法:对制备的材料进行表征。采用复阻抗谱(CIS)、傅里叶变换红外光谱(FTIR)、x射线衍射(XRD)和扫描电镜(SEM)等方法对复合材料的表面粗糙度、复合性质以及复合材料的形貌进行了确认。采用加速寿命试验的方法计算了湿度传感器的剩余寿命。利用人工智能技术,包括人工神经网络(ANN)、模糊推理系统(FIS)和自适应神经模糊推理系统(ANFIS),设计了一个智能模型。结果:当氧化锌掺杂80%的炭黑时,获得的最大电导率为6.4英镑10−3秒/厘米。结论:所制备的固体复合材料在30 ~ 95%范围内具有良好的湿度传感性能。ANFIS的预测精度最高,错误率仅为1.1%。
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引用次数: 2
Energy-based spectrum sensing with copulas for cognitive radios 基于能量的频谱感知与认知无线电的copula
4区 工程技术 Q2 Engineering Pub Date : 2023-11-06 DOI: 10.24425/bpasts.2020.134177
F.Y. Ilgin
In this study, an energy-based spectrum sensing method combined with copula theory is proposed for cognitive radio systems. In the proposed spectrum sensing model, cognitive radio users first make their own local spectrum decision with energy-based spectrum sensing. Then, they forward their decision to the fusion center. In the fusion center, this decision is compared with the threshold value determined by copula theory and global spectrum decision is made. The test statistic at the fusion center were obtained with the Neyman Pearson approach. Thus, the fusion rule was created for the fusion center and necessary simulation studies were performed. According to the results of the simulation studies, the proposed detection method showed better results than the traditional energy based detection method.
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引用次数: 5
Current harmonic controller in multiple reference frames for series active power filter integrated with 18-pulse diode rectifier 18脉冲二极管整流器串联有源滤波器多参考系电流谐波控制器
4区 工程技术 Q2 Engineering Pub Date : 2023-11-06 DOI: 10.24425/bpas.2018.125336
W. Śleszyński, A. Cichowski, P. Mysiak
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引用次数: 6
Estimation of random bio-hydrodynamic lubrication parameters for joints with phospholipid bilayers 含磷脂双层关节随机生物流体动力润滑参数的估计
4区 工程技术 Q2 Engineering Pub Date : 2023-11-06 DOI: 10.24425/bpasts.2021.135834
Krzysztof Wierzcholski, Andrzej Miszczak
This paper presents a new form of a mathematical estimation of stochastic bio-hydrodynamic lubrication parameters for real human joint surfaces with phospholipid bilayers. In this work, the authors present the analytical and stochastic considerations, which are based on the measurements of human joint surfaces. The gap is restricted between two cooperating biological surfaces. After numerous experimental measurements, it directly follows that the random symmetrical as well as unsymmetrical increments and decrements of the gap height in human joints influence the hydrodynamic pressure, load-carrying capacity, friction forces, and wear of the cooperating cartilage surfaces in human joints. The main focus of the paper was to demonstrate the influence of variations in the expected values and standard deviation of human joint gap height on the hydrodynamic lubrication parameters occurring in the human joint. It is very important to notice that the new form of apparent dynamic viscosity of synovial fluid formulated by the authors depends on ultra-thin gap height variations. Moreover, evident connection was observed between the apparent dynamic viscosity and the properties of cartilage surface coated by phospholipid cells. The above observations indicate an indirect impact of stochastic changes in the height of the gap and the indirect impact of random changes in the properties of the joint surface coated with the phospholipid layers, on the value of hydrodynamic pressure, load carrying capacity and friction forces. In this paper the authors present a synthetic, comprehensive estimation of stochastic bio-hydrodynamic lubrication parameters for the cooperating, rotational cartilage bio-surfaces with phospholipid bilayers occurring in human joints. The new results presented in this paper were obtained taking into account 3D variations in the dynamic viscosity of synovial fluid, particularly random variations crosswise the film thickness for non-Newtonian synovial fluid properties. According to the authors’ knowledge, the obtained results are widely applicable in spatiotemporal models in biology and health science.
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引用次数: 2
On elastic contact problems of micro-periodic slant layered composite pressed by a rigid punch with a parabolic or rectangular shape 微周期斜层状复合材料在抛物线形或矩形刚性冲头下的弹性接触问题
4区 工程技术 Q2 Engineering Pub Date : 2023-11-06 DOI: 10.24425/bpasts.2021.138091
Piotr Sebestianiuk, Dariusz M. Perkowski, Roman Kulchytsky-Zhyhailo
. The paper presents an analysis of the influence of the shape of the rigid body pressed into the micro-periodic composite half-space on the examples of two punch shapes – parabolic and rectangular. The presented material is a layered body that consists of infinitely many thin alternately arranged homogenous layers. Layers of the presented composite are oblique to the boundary surface. Two cases of punch tip shape are examined – parabolic and rectangular. The presented problem has been formulated within the framework of a homogenized model with microlocal parameters and solved using the elastic potentials method and averaged boundary condition. Fourier integral transform method has been used to obtain the solution and the inverse integrals have been calculated numerically. Solutions in terms of contact pressure and maximum pressure characteristics were shown in the form of graphs.
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引用次数: 0
Trajectory tracking control of a mobile manipulator with an external force compensation 带外力补偿的移动机械臂轨迹跟踪控制
4区 工程技术 Q2 Engineering Pub Date : 2023-11-06 DOI: 10.24425/bpasts.2021.137943
Mirosław Galicki
This paper considers the problem of the accurate task space finite-time control susceptible to both undesirable disturbance forces exerted on the end-effector and unknown friction forces coming from joints directly driven by the actuators as well as unstructured forces resulting from the kinematic singularities appearing on the mechanism trajectory. We obtain a class of estimated extended transposed Jacobian controllers which seem to successfully counteract the external disturbance forces on the basis of a suitably defined task-space non-singular terminal sliding manifold (TSM) and the Lyapunov stability theory. Moreover, in order to overcome (or to minimise) the undesirable chattering effects, the proposed robust control law involves the second-order sliding technique. The numerical simulations (closely related to an experiment) ran for a mobile manipulator consisting of a non-holononic platform of (2,0) type and a holonomic manipulator of two revolute kinematic pairs show the performance of the proposed controllers and make a comparison with other well-known control schemes.
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引用次数: 1
期刊
Bulletin of the Polish Academy of Sciences-Technical Sciences
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