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Biaxial Extension of Cruciform Specimens: Embedding Equilibrium Into Design and Constitutive Characterization 十字形试样的双轴延伸:将平衡嵌入设计和构造表征中
IF 2.4 3区 工程技术 Q2 Engineering Pub Date : 2024-03-08 DOI: 10.1007/s11340-024-01052-2
G. Vitucci

Background

Main desired features of biaxial tests are: uniformity of stresses and strains; high strain levels in gauge areas; reliable constitutive parameters identification. Despite cruciform specimen suitability to modern tensile devices, standard testing techniques are still debated because of difficulties in matching these demands.

Objective

This work aims at providing rational performance objectives and efficient cruciform specimens shapes in view of constitutive characterization.

Methods

Objective performance is evaluated along particular lines lying on principal directions in equibiaxial tensile tests. A rich specimen profile geometry is purposely optimized via finite elements analysis by varying cost function and material compressibility. Experimental tests, monitored via digital image correlation, are carried out for validation.

Results

New shapes are designed and tested in a biaxial tensile apparatus and show to perform better than existing ones. Elastic parameter identification is efficiently performed by only exploiting full field strain measurements along statically significant lines.

Conclusions

Small gauge areas and small fillet radii cruciform specimens approach the ideal deformation behaviour. For the constitutive parameters identification in planar tensile experiments, it suffices to monitor strains along the gauge lines.

背景双轴测试所需的主要特征是:应力和应变的均匀性;量规区域的高应变水平;可靠的构成参数识别。尽管十字形试样适用于现代拉伸设备,但由于难以满足这些要求,标准测试技术仍存在争议。方法在等轴拉伸试验中,沿着主要方向上的特定线评估目标性能。通过有限元分析,改变成本函数和材料可压缩性,有目的地优化了丰富的试样轮廓几何形状。结果设计出了新的形状,并在双轴拉伸设备中进行了测试,结果表明其性能优于现有形状。仅利用沿静态重要线的全场应变测量,就能有效地进行弹性参数识别。结论小测量区域和小圆角半径十字形试样接近理想的变形行为。对于平面拉伸实验中的构成参数识别,只需监测沿量规线的应变即可。
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引用次数: 0
On the Cover: Unique Identification of Stiffness Parameters in Hyperelastic Models for Anisotropic, Deformable, Thin Materials Based on a Single Experiment - A Feasibility Study Based on Virtual Full-Field Data 封面:基于单一实验的各向异性、可变形薄材料超弹性模型中刚度参数的独特识别--基于虚拟全场数据的可行性研究
IF 2.4 3区 工程技术 Q2 Engineering Pub Date : 2024-03-07 DOI: 10.1007/s11340-024-01051-3
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引用次数: 0
An Improved Strain Field Reconstruction Method Based on Digital Twin for Test Monitoring 基于数字孪生的改进型应变场重建方法用于测试监控
IF 2.4 3区 工程技术 Q2 Engineering Pub Date : 2024-03-06 DOI: 10.1007/s11340-024-01035-3
B. Wang, X. Ke, Z. Song, K. Du, X. Bi, P. Hao, C. Zhou

Background

For the static loading test in the aerospace field, conventional strain field reconstruction methods relying on finite element analysis (FEA) or test data are difficult to meet the accuracy requirements of test monitoring.

Objective

This study aims to construct a high-accuracy strain field for real-time test monitoring.

Methods

An improved strain field reconstruction method based on digital twin (DT) named as DT-SFRM is proposed. The DT is built by data fusion of FEA results and test data, which combines the benefits of these data. The FEA conducted before formal test provides approximate strain field distribution, and the strain gauges data with high accuracy are used to modify FEA strain fields in real time. After that, the real-time DT is used to determine the possible risk regions of test articles. Finally, a large opening cylindrical shell (LOCS) buckling test is conducted to validate the advantages of DT-SFRM.

Results

Results show that the accuracy of DT-SFRM is much higher and less affected by the nonlinearity of test data than that of conventional methods. Compared with the time cost by conventional real-time FEA (about 50 min), the DT method only takes 9s to reconstruct strain field, and the possible risk regions predicted by DT-SFRM are more consistent with test buckling regions of LOCS than conventional methods.

Conclusions

The DT-SFRM is validated to have a higher accuracy and better monitoring effect, and it is more suitable for test monitoring of complex structures.

背景对于航空航天领域的静态加载测试,传统的应变场重建方法依赖于有限元分析(FEA)或测试数据,难以满足测试监控的精度要求。方法提出了一种基于数字孪生(DT)的改进应变场重建方法,命名为 DT-SFRM。DT 由有限元分析结果和测试数据融合而成,综合了这些数据的优点。在正式测试前进行的有限元分析可提供近似的应变场分布,而高精度的应变片数据可用于实时修改有限元分析应变场。然后,利用实时 DT 确定试验品可能存在的风险区域。结果结果表明,与传统方法相比,DT-SFRM 的精度更高,受试验数据非线性的影响更小。与传统的实时有限元分析所耗费的时间(约 50 分钟)相比,DT 方法重建应变场仅需 9 秒钟,而且与传统方法相比,DT-SFRM 预测的可能风险区域与 LOCS 试验屈曲区域更为一致。
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引用次数: 0
Near Edge Residual Stress Measurement Using Incremental Hole Drilling 利用增量式钻孔测量近边缘残余应力
IF 2.4 3区 工程技术 Q2 Engineering Pub Date : 2024-03-05 DOI: 10.1007/s11340-024-01041-5

Abstract

Background

Hole drilling is a measurement technique used to determine near surface residual stresses and has been codified in ASTM E837-20. In ASTM E837-20, the minimum allowable distance to a free edge is prescribed as 1.5 times the gauge circle diameter.

Objective

This work examines the effect arising from the distance from a free edge on a hole drilling measurement and provides an approach to determine residual stress for measurements where the edge distance is closer than that currently permitted by ASTM E837-20.

Methods

Numerical experiments were performed to understand how the compliance matrices change when the distance from a hole drilling measurement to a free edge varies. In addition, a series of hole drilling measurements were performed at various distances from a free edge using a shot peened aluminum plate with a nominally equibiaxial stress state to demonstrate the approach.

Results

The numerical experiments determined that the use of corrected compliance matrices is appropriate when the edge distance is as small as 0.35 times the gauge circle diameter. Physical measurements supported the use of custom compliance matrices for a given free edge distance and specimen thicknesses.

摘要 背景 钻孔是一种用于确定近表面残余应力的测量技术,已编入 ASTM E837-20 标准。在 ASTM E837-20 中,到自由边缘的最小允许距离被规定为测量圆直径的 1.5 倍。 目的 本文研究了自由边缘距离对钻孔测量的影响,并提供了一种方法,用于确定边缘距离比 ASTM E837-20 目前允许的距离更近时的残余应力。 方法 进行了数值实验,以了解当钻孔测量到自由边缘的距离发生变化时,顺应性矩阵如何变化。此外,还使用名义上处于等轴应力状态的喷丸强化铝板,在距自由边缘不同距离处进行了一系列钻孔测量,以演示该方法。 结果 数值实验确定,当边缘距离小到 0.35 倍测量圆直径时,使用校正顺应性矩阵是合适的。物理测量支持在给定自由边缘距离和试样厚度的情况下使用自定义顺应性矩阵。
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引用次数: 0
Stress Evaluation Through the Layers of a Fibre-Metal Hybrid Composite by IHD: An Experimental Study 通过 IHD 评估纤维-金属混合复合材料层间的应力:一项实验研究
IF 2.4 3区 工程技术 Q2 Engineering Pub Date : 2024-03-05 DOI: 10.1007/s11340-024-01047-z

Abstract

Background

Incremental hole-drilling (IHD) has shown its importance in the measurement of the residual stress distribution within the layers of composite laminates. However, validation of these results is still an open issue, especially near the interfaces between plies.

Objectives

In this context, this study is focused on experimentally verifying its applicability to fibre metal laminates.

Methods

Tensile loads are applied to cross-ply GFRP-steel [0/90/steel]s samples. Due to the difference in the mechanical properties of each ply, Classical Lamination Theory (CLT) predicts a distribution of the uniform stress within each layer, with pulse gradients between them. The interfaces act as discontinuous regions between the plies. The experimental determination of such stress variation is challenging and is the focus of this research. A horizontal tensile test device was designed and built for this purpose. A differential method is used to eliminate the effect of the existing residual stresses in the samples, providing a procedure to evaluate the ability of the IHD technique to determine the distribution of stress due to the applied tensile loads only. The experimentally measured strain-depth relaxation curves are compared with those determined numerically using the finite element method (FEM) to simulate the hole-drilling. Both are used as input for the IHD stress calculation method (unit pulse integral method). The distribution of stress through the composite laminate, determined by classical lamination theory (CLT), is used as a reference.

Results

Unit pulse integral method results, using the experimental and numerical strain-depth relaxation curves, compare reasonably well with those predicted by CLT, provided that there is no material damage due to high applied loads.

Conclusions

IHD seems to be an important measurement technique to determine the distribution of residual stresses in fibre metal laminates and should be further developed for a better assessment of the residual stresses at the interfaces between plies.

摘要 背景 增量式钻孔(IHD)在测量复合材料层压板层内残余应力分布方面具有重要作用。然而,这些结果的验证仍是一个未决问题,尤其是在层间界面附近。 在这种情况下,本研究的重点是通过实验验证其对金属纤维层压板的适用性。 方法 在交叉层 GFRP-钢 [0/90/steel] 样品上施加拉伸载荷。由于各层的机械性能不同,经典层压理论(CLT)预测了各层内部的均匀应力分布,以及各层之间的脉冲梯度。界面是层间的不连续区域。这种应力变化的实验测定具有挑战性,也是本研究的重点。为此,我们设计并制造了一个水平拉伸试验装置。采用差分法消除样品中现有残余应力的影响,提供了一种程序来评估 IHD 技术仅确定外加拉伸载荷引起的应力分布的能力。实验测得的应变-深度松弛曲线与使用有限元法(FEM)模拟钻孔时数值确定的应变-深度松弛曲线进行了比较。两者都被用作 IHD 应力计算方法(单位脉冲积分法)的输入。通过经典层压理论(CLT)确定的复合材料层压板应力分布用作参考。 结果 使用实验和数值应变-深度松弛曲线得出的单位脉冲积分法结果与 CLT 预测的结果比较合理,前提是施加的高载荷不会导致材料损坏。 结论 IHD 似乎是确定金属纤维层压板残余应力分布的一种重要测量技术,应进一步开发,以更好地评估层间界面的残余应力。
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引用次数: 0
Ballistic and Blast-Relevant, High-Rate Material Properties of Physically and Chemically Crosslinked Hydrogels 物理和化学交联水凝胶的弹道和爆炸相关高速材料特性
IF 2.4 3区 工程技术 Q2 Engineering Pub Date : 2024-03-04 DOI: 10.1007/s11340-024-01043-3
E. C. Bremer-Sai, J. Yang, A. McGhee, C. Franck

Background

Hydrogels are one of the most ubiquitous polymeric materials. Among them gelatin, agarose and polyacrylamide-based formulations have been effectively utilized in a variety of biomedical and defense-related applications including ultrasound-based therapies and soft tissue injury investigations stemming from ballistic and blast exposures. Interestingly, while in most cases accurate prediction of the mechanical response of these surrogate gels requires knowledge of the underlying finite deformation, high-strain rate material properties, it is these properties that have remained scarce in the literature.

Objective

Building on our prior works using Inertial Microcavitation Rheometry (IMR), here we present a comprehensive list of the high-strain rate (> 10(^3) 1/s) mechanical properties of these three popular classes of hydrogel materials characterized via laser-based IMR, further showing that the choice in finite-deformation, rate-dependent constitutive model can be informed directly by the type of crosslinking mechanism and resultant network structure of the hydrogel, thus providing a chemophysical basis of the the choice of phenomenological constitutive model.

Methods

We analyze existing experimental gelatin IMR datasets and compare the results with prior data on polyacrylamide.

Results

We show that a Neo-Hookean Kelvin-Voigt (NHKV) model can suitably simulate the high-rate material response of dynamic, physically crosslinked hydrogels like gelatin, while the introduction of a strain-stiffening parameter through the use of the quadratic Kelvin-Voigt (qKV) model was necessary to appropriately model chemically crosslinked hydrogels such as polyacrylamide due to the nature of the static,covalent bonds that comprise their structure.

Conclusions

In this brief we show that knowledge of the type of underlying polymer structure, including its bond mobility, can directly inform the appropriate finite deformation, time-dependent viscoelastic material model for commonly employed tissue surrogate hydrogels undergoing high strain rate loading within the ballistic and blast regimes.

背景水凝胶是最普遍的聚合物材料之一。其中以明胶、琼脂糖和聚丙烯酰胺为基础的配方已被有效地应用于各种生物医学和国防相关领域,包括基于超声波的治疗以及弹道和爆炸引起的软组织损伤研究。有趣的是,在大多数情况下,要准确预测这些代用凝胶的机械响应,需要了解其基本的有限变形、高应变率材料特性,而这些特性在文献中仍然很少见。目标在我们之前使用惯性微空化流变仪(IMR)所做工作的基础上,我们在此列出了通过基于激光的 IMR 表征的这三类常用水凝胶材料的高应变速率(> 10(^3) 1/s)力学性能的综合清单,进一步表明有限变形、速率依赖性构效模型的选择可以直接参考水凝胶的交联机制类型和由此产生的网络结构,从而为现象学构效模型的选择提供化学物理基础。方法我们分析了现有的明胶 IMR 实验数据集,并将结果与之前的聚丙烯酰胺数据进行了比较。结果我们发现,Neo-Hookean Kelvin-Voigt(NHKV)模型可以适当地模拟动态物理交联水凝胶(如明胶)的高速材料响应,而通过使用二次开尔文-Voigt(qKV)模型引入应变加固参数对于适当模拟化学交联水凝胶(如聚丙烯酰胺)是必要的,这是因为构成聚丙烯酰胺结构的静态共价键的性质决定的。结论在本简介中,我们展示了基本聚合物结构类型的知识,包括其键的流动性,可直接为在弹道和爆炸环境中承受高应变率加载的常用组织代用水凝胶提供适当的有限变形、随时间变化的粘弹性材料模型。
{"title":"Ballistic and Blast-Relevant, High-Rate Material Properties of Physically and Chemically Crosslinked Hydrogels","authors":"E. C. Bremer-Sai, J. Yang, A. McGhee, C. Franck","doi":"10.1007/s11340-024-01043-3","DOIUrl":"https://doi.org/10.1007/s11340-024-01043-3","url":null,"abstract":"<h3 data-test=\"abstract-sub-heading\">Background</h3><p>Hydrogels are one of the most ubiquitous polymeric materials. Among them gelatin, agarose and polyacrylamide-based formulations have been effectively utilized in a variety of biomedical and defense-related applications including ultrasound-based therapies and soft tissue injury investigations stemming from ballistic and blast exposures. Interestingly, while in most cases accurate prediction of the mechanical response of these surrogate gels requires knowledge of the underlying finite deformation, high-strain rate material properties, it is these properties that have remained scarce in the literature.</p><h3 data-test=\"abstract-sub-heading\">Objective</h3><p>Building on our prior works using Inertial Microcavitation Rheometry (IMR), here we present a comprehensive list of the high-strain rate (&gt; 10<span>(^3)</span> 1/s) mechanical properties of these three popular classes of hydrogel materials characterized via laser-based IMR, further showing that the choice in finite-deformation, rate-dependent constitutive model can be informed directly by the type of crosslinking mechanism and resultant network structure of the hydrogel, thus providing a chemophysical basis of the the choice of phenomenological constitutive model.</p><h3 data-test=\"abstract-sub-heading\">Methods</h3><p>We analyze existing experimental gelatin IMR datasets and compare the results with prior data on polyacrylamide.</p><h3 data-test=\"abstract-sub-heading\">Results</h3><p>We show that a Neo-Hookean Kelvin-Voigt (NHKV) model can suitably simulate the high-rate material response of dynamic, physically crosslinked hydrogels like gelatin, while the introduction of a strain-stiffening parameter through the use of the quadratic Kelvin-Voigt (qKV) model was necessary to appropriately model chemically crosslinked hydrogels such as polyacrylamide due to the nature of the static,covalent bonds that comprise their structure.</p><h3 data-test=\"abstract-sub-heading\">Conclusions</h3><p>In this brief we show that knowledge of the type of underlying polymer structure, including its bond mobility, can directly inform the appropriate finite deformation, time-dependent viscoelastic material model for commonly employed tissue surrogate hydrogels undergoing high strain rate loading within the ballistic and blast regimes.</p>","PeriodicalId":552,"journal":{"name":"Experimental Mechanics","volume":null,"pages":null},"PeriodicalIF":2.4,"publicationDate":"2024-03-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140036214","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Improvement in Calibration Procedure in Nanoindentation: An Indenter Bluntness Indicator 纳米压痕校准程序的改进:压头钝度指示器
IF 2.4 3区 工程技术 Q2 Engineering Pub Date : 2024-03-01 DOI: 10.1007/s11340-024-01048-y
D. Chicot, A. Montagne, A. Mejias, F. Roudet, T. Coorevits

Background

Nanoindentation experiments require the calibration of the tip area function, which involves up to 9 fitting coefficients following classical method. These coefficients are determined from indentation tests on a reference material. However, their values may vary from one test batch to another. Consequently, these coefficients cannot describe the amplitude of the indenter tip defect.

Objective

The main objective of this study is to propose a contact area function that uses only one fitting coefficient to represent the indenter tip defect. This coefficient corresponds to the distance between the blunt and ideal indenter tip.

Methodology

To demonstrate the efficiency of the proposed contact area function, we reanalyzed nearly 40 calibration procedures, while keeping the same experimental protocol, performed between 2014 and today. A novel two-step calibration methodology is advanced. We compared the results of the proposed method to those obtained with the classic methodology.

Results

This two-step methodology was applied to a fused silica calibration sample. The values of the Young's modulus and instrumented hardness are equals to 71 and 10 GPa, respectively. The length of the indenter tip defect increases gradually from 5 to 30 nm accordingly to the frequency of use of the indenter. The values of the mechanical properties calculated by this methodology are in good agreement with those obtained using the classical contact area function.

Conclusion

The methodology presented in this paper demonstrates its ability to accurately calibrate the tip area function. This new calibration procedure considers both the Young’s modulus and the tip defect parameter as free parameters. Furthermore, the calibration parameters have a clear physical meaning and their values remain stables from one batch to another.

背景纳米压痕实验需要校准针尖面积函数,按照经典方法,这涉及多达 9 个拟合系数。这些系数是根据参考材料的压痕测试确定的。然而,它们的值可能会因测试批次的不同而不同。本研究的主要目的是提出一种接触面积函数,该函数只使用一个拟合系数来表示压头尖端缺陷。为了证明所提出的接触面积函数的效率,我们重新分析了 2014 年至今进行的近 40 次校准过程,同时保持相同的实验方案。我们提出了一种新颖的两步校准方法。我们将所提方法的结果与经典方法的结果进行了比较。杨氏模量和仪器硬度值分别等于 71 和 10 GPa。随着压头使用频率的增加,压头尖端缺陷的长度从 5 纳米逐渐增加到 30 纳米。本文提出的方法证明了其精确校准顶端面积函数的能力。这种新的校准程序将杨氏模量和针尖缺陷参数都视为自由参数。此外,校准参数具有明确的物理意义,其值在不同批次之间保持稳定。
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引用次数: 0
Development and Analysis of an On-Road Torque Measurement Device for Trucks 卡车路面扭矩测量装置的开发与分析
IF 2.4 3区 工程技术 Q2 Engineering Pub Date : 2024-02-27 DOI: 10.1007/s11340-024-01030-8
J. Hyttinen, H. Wentzel, R. Österlöf, J. Jerrelind, L. Drugge

Background

Rolling resistance and aerodynamic losses cause a significant part of a truck’s energy consumption. Therefore there is an interest from both vehicle manufacturers and regulators to measure these losses to understand, quantify and reduce the energy consumption of vehicles. On-road measurements are particularly interesting because it enables testing in various ambient conditions and road surfaces with vehicles in service.

Objective

Common driving loss measurement devices require unique instrumented measurement wheels, which hinders effective measurements of multiple tyre sets or measurements of vehicles in service. For this purpose, the objective is to develop a novel load-sensing device for measuring braking or driving torque.

Methods

The strength of the measurement device is calculated using finite element methods, and the output signal is simulated using virtual strain gauge simulations. In addition to the signal simulation, the device is calibrated using a torsional test rig.

Results

The simulation results confirm that the device fulfils the strength requirements and is able to resolve low torque levels. The output signal is simulated for the novel cascaded multi-Wheatstone bridge using the strains extracted from the finite element analysis. The simulations and measurements show that the measurement signal is linear and not sensitive to other load directions. The device is tested on a truck, and the effort of mounting the device is comparable to a regular tyre change.

Conclusions

A novel driving loss measurement device design is presented with an innovative positioning of strain gauges decoupling the parasitic loads from the driving loss measurements. The design allows on-road testing using conventional wheels without requiring special measurement wheels or instrumentation of drive shafts, enabling more affordable and accurate measurements.

背景碾压阻力和空气动力损失是卡车能耗的重要组成部分。因此,汽车制造商和监管机构都希望通过测量这些损耗来了解、量化和降低车辆能耗。路面测量尤其令人感兴趣,因为它可以在各种环境条件和路面上对运行中的车辆进行测试。目标常见的行驶损耗测量设备需要独特的仪器测量轮,这阻碍了对多套轮胎的有效测量或对运行中车辆的测量。为此,我们的目标是开发一种新型负载传感装置,用于测量制动或行驶扭矩。方法使用有限元方法计算测量装置的强度,并使用虚拟应变仪模拟输出信号。结果模拟结果证实,该装置符合强度要求,并能分辨低扭矩水平。利用从有限元分析中提取的应变对新型级联多麦克斯通电桥的输出信号进行了模拟。模拟和测量结果表明,测量信号是线性的,对其他负载方向不敏感。在卡车上对该装置进行了测试,安装该装置的工作量与定期更换轮胎的工作量相当。结论介绍了一种新型行驶损失测量装置的设计,该装置采用创新的应变片定位方式,将寄生载荷与行驶损失测量分离开来。该设计允许使用传统车轮进行路面测试,而不需要特殊的测量车轮或传动轴仪器,从而实现了更经济、更精确的测量。
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引用次数: 0
Non-Associated Flow Rule Constitutive Modeling Considering Anisotropic Hardening for the Forming Analysis of Orthotropic Sheet Metal 考虑各向异性硬化的非关联流动规则构造模型用于各向同性金属薄板的成型分析
IF 2.4 3区 工程技术 Q2 Engineering Pub Date : 2024-02-21 DOI: 10.1007/s11340-024-01032-6

Abstract

Background

The evolution of anisotropy has an important influence on the forming of parts under large deformation. However, most of the current yield criteria do not consider the evolution.

Objective

An anisotropic constitutive model based on non-associated flow rule (non-AFR) was established for orthotropic sheet metal. The classical quadratic Hill48 model was used to describe the yield anisotropy and plastic deformation anisotropy, respectively.

Methods

According to the principle of equivalent plastic work, the existence and significance of anisotropy evolution with plastic deformation were revealed. In order to improve the prediction accuracy of the model, a continuous capture scheme considering anisotropic hardening was proposed.

Results

The evolution of directional yield stress, directional r-value and yield locus was well captured by the developed model. To further verify the model, square box deep drawing tests of different strokes of the punch were carried out. Compared with the experimental results, the developed model could predict the material flow behavior in flange area and thickness thinning behavior, which actually reflected the evolution behavior of directional flow stress and directional r-value of sheet metal respectively.

Conclusion

The developed model improves the prediction accuracy of anisotropic sheet metal forming, and can provide an effective reference scheme for large deformation problems in industrial production.

摘要 背景 各向异性的演变对大变形条件下零件的成形有重要影响。然而,目前大多数屈服标准都没有考虑这种演变。 目的 为正交各向同性金属板建立了基于非关联流动规则(non-AFR)的各向异性构成模型。采用经典的二次方 Hill48 模型分别描述屈服各向异性和塑性变形各向异性。 方法 根据等效塑性功原理,揭示了各向异性随塑性变形演变的存在和意义。为了提高模型的预测精度,提出了一种考虑各向异性硬化的连续捕捉方案。 结果 所建立的模型很好地捕捉到了方向屈服应力、方向 r 值和屈服点的演变。为进一步验证模型,对不同冲程的冲头进行了方箱拉深试验。与实验结果相比,所建立的模型可以预测凸缘区域的材料流动行为和厚度减薄行为,这实际上分别反映了板材定向流动应力和定向 r 值的演变行为。 结论 所开发的模型提高了各向异性金属板材成形的预测精度,可为工业生产中的大变形问题提供有效的参考方案。
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引用次数: 0
Residual Stress Determination of Cast Aluminium Benchmark Components Using Strain Relief Techniques 利用应变释放技术测定铸铝基准部件的残余应力
IF 2.4 3区 工程技术 Q2 Engineering Pub Date : 2024-02-21 DOI: 10.1007/s11340-024-01033-5

Abstract

Background

Residual stress development in precipitation strengthened aluminium foundry alloys has seen little attention, despite the prevalence of their use over a wide array of applications.

Objective

This study aims at the evaluation of the residual stress in a cast aluminium benchmark that develops during precipitation heat treatment and determines the preferable stress relaxing techniques for such applications.

Methods

The stress states in the as-cast, T4 and T6 tempers of the same AlSi7Cu0.5Mg (A356 with 0.5 wt% Cu) sample were determined through a novel application of the contour method, standard hole drilling, deep hole drilling and incremental deep hole drilling.

Results

The results of all measurement techniques lie within approximately 40 MPa for all regions available for comparison, with the greatest differences occurring between the contour method and deep hole drilling for the T6 component. It is shown that the peak tensile residual stresses are almost identical between the heat-treated components (75 MPa), but the distribution and magnitude of compressive residual stress are found to be significantly different.

Conclusions

Among the measurement techniques evaluated, the contour method and incremental hole drilling are found to be more suitable for T6 temper, while all techniques perform equally well for T4 temper due to its relatively low strength. It is hypothesised that the difference between the as-cast and heat-treated samples is due to solution heat treatment and quenching, while the difference in T4 and T6 tempers is attributed to the response to ageing.

摘要 背景 沉淀强化铸造铝合金中残余应力的发展很少受到关注,尽管其在广泛的应用中得到了普遍使用。 本研究旨在评估铸造铝基准在沉淀热处理过程中产生的残余应力,并确定此类应用中可取的应力松弛技术。 方法 通过轮廓法、标准钻孔法、深孔钻孔法和增量深孔钻孔法的新颖应用,确定同一 AlSi7Cu0.5Mg (含 0.5 wt% Cu 的 A356)试样的铸造状态、T4 和 T6 温度下的应力状态。 结果 在所有可比较的区域,所有测量技术的结果都在大约 40 兆帕以内,其中 T6 构件的等高线法和深孔钻法之间的差异最大。结果表明,热处理组件之间的拉伸残余应力峰值几乎相同(75 兆帕),但压缩残余应力的分布和大小有显著差异。 结论 在所评估的测量技术中,轮廓法和增量钻孔法更适用于 T6 回火,而由于 T4 回火的强度相对较低,所有技术在 T4 回火中的表现都一样好。据推测,铸件和热处理样品之间的差异是由于固溶热处理和淬火造成的,而 T4 和 T6 温度之间的差异是由于时效反应造成的。
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引用次数: 0
期刊
Experimental Mechanics
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