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Manufacturing and characterization of conductive threads based on twisting process for applying smartwear
IF 2.3 4区 管理学 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-02-07 DOI: 10.1186/s40691-024-00406-7
Hyelim Kim, Soohyeon Rho, Wonyoung Jeong

A basic study was conducted to manufacture conductive composite threads for use in textile-type electrodes and circuits for smartwear that can be sewn, embroidered, and knitted. The two-types of poly(ethylene terephthalate(PET) filament with a circular cross-section(SD), and an oval cross-section and curved surface(DT), and the conductive yarn was selected as a silver-coated polyamide(AP). The samples were produced two-ply PET yarn as the first twist, then using AP as the second twist, and both processes were applied with 100, 200, 500, and 1,000 TPM. As the number of twists increased, the packing density of samples increased, and the bulkiness of DT was decreased. In addition, the elongation at break tended to increase as the number of twists increased, especially for samples manufactured with DT with a curved surface appeared larger. The linear resistance results increased as the number of second twists in which the conductive yarn was twisted increased. It was confirmed that the area of AP exposed to the outside was more prominent in SD-AP, resulting in decreased linear resistance. Based on the results, samples that have the excellent mechanical and electrical performance were selected to manufacture textile-type electrodes that embedded leg sleeves to measure the surface electromyography(sEMG) signal collection performance. The signal-to-noise ratios(SNR) of textile-type electrode manufactured by SD - AP and DT - AP were 4.54 and 14.96, respectively, confirming the possibility of collecting EMG signals. Thus, this study is expected to be applicable to a wider range of fields than smartwear.

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引用次数: 0
Characterization of thermo-responsive shape memory bio-based thermoplastic polyurethane (SMTPU) for 3D/4D printing applications
IF 2.3 4区 管理学 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-02-03 DOI: 10.1186/s40691-025-00412-3
Yang Sook Jung, Jaehyeung Park, Sunhee Lee, Eun Joo Shin

In recent years, significant advancements have been made in smart and multifunctional materials through the integration of 4D printing and shape memory polymers (SMPs). This article highlights key SMP fabrication technologies for 4D printing, focusing on the functionality of stimuli-responsive polymers. Bio-based thermoplastic polyurethanes are produced through the prepolymer polymerization method, with 100% bio-based polyester polyols, polypropylene succinate, and 1,3-propanediol by corn sugar. The resulting SMTPU, which contains bio-polyol in the soft segment, along with a chain extender and isocyanate (4,4-methylene diphenyl diisocyanate, MDI), demonstrates excellent shape recoverability even after significant deformation. Atomic force microscopy, Fourier transform infrared spectroscopy, and X-ray diffraction were employed to analyze hydrogen bonding, microphase separation, and crystallinity, providing insights into the interactions between hard segments (HSs) and soft segments (SSs), an extent of phase separation, and a proportion of hydrogen-bonded urethane groups. The tensile strength of 15–21 MPa, elongation between 534 and 585%, and a hardness of 82–85 Shore A were shown. This study further explores the sustainability and unique properties of SMTPU, making it well-suited for shape memory applications at different temperatures with varying hard segment content. The findings are expected to contribute to future innovations and advancements in the field of 4D printing.

Graphical Abstract

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引用次数: 0
Thermal insulation of military boots using a thermal foot manikin in cold environments
IF 2.3 4区 管理学 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-01-28 DOI: 10.1186/s40691-024-00407-6
Minhee Lee, Maria Stenkina, Yongheon Yeo, Joo-Young Lee

The purpose of this study was to investigate the thermal insulation of military boots using a thermal foot manikin, and to examine environmental and technical factors to determine their thermal insulation. Three Korean and four US military boots were chosen along with four occupational boots. All measurements were conducted at air temperatures of 21, 0, and − 5 °C with an airflow of < 0.15 m s−1. The following two calculations of thermal insulation were compared: (1) a method using values obtained from all nine zones of the foot manikin [entire-zone method], and (2) a method using values from only zones covered by the boot [partial-zone method]. The results showed that the total insulation (IT) of the 11 protective boots ranged from 0.9 to 1.2 clo per boot and no differences in thermal insulation across the three air temperatures were found. Thermal insulation had a significant and strong relationship with the thickness of the boot layer (r = 0.905, P < 0.001), whereas there was no relationship between the thermal insulation and the boot mass. The thermal insulation of military boots was 81% explained by the thickness of the boot layer alone, and 94% by both the thickness of the boot layer and boot mass (P < 0.001). Thermal insulation based on the partial-zone method was 26% greater than the values using the entire zone method. We proposed design strategies for military boots according to zonal power consumption.

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引用次数: 0
Comparative study on the drying mechanisms and characteristic changes of fabrics according to heat transfer principles 基于传热原理的织物干燥机理及特性变化对比研究
IF 2.3 4区 管理学 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2025-01-15 DOI: 10.1186/s40691-025-00411-4
Jiyul Lee, Jaeyong Cho, Suhyun Lee

Microwave-convection (MWC) drying was compared with hot air-convection (HAC) drying to elucidate the differences in the drying characteristics of fabrics based on the moisture type and drying performance. For a single fabric, free water removal was more effective with MWC drying, whereas HAC drying was better suited for bound water removal. For stacked fabrics, the moisture leveling effect of MWC drying enabled a uniform drying of the fabric, evaporating both free water and bound water. The dimensional change of MWC was lower than that of HAC, and the toughness and fiber morphology of the fabrics dried using MWC were comparable to those of untreated fabrics. Furthermore, MWC drying exhibited a higher energy efficiency with increasing fabric loads. The lower drying performance of HAC drying was attributed to the convection of hot air and the limitation of heat conduction. The findings of this study are expected to help develop automatic drying algorithms for household dryers.

将微波对流(MWC)干燥与热风对流(HAC)干燥进行了比较,阐明了不同水分类型和干燥性能下织物干燥特性的差异。对于单一织物,MWC干燥更有效地去除游离水,而HAC干燥更适合去除束缚水。对于堆叠织物,MWC干燥的流湿效果使织物均匀干燥,蒸发自由水和结合水。MWC的尺寸变化小于HAC, MWC干燥后织物的韧性和纤维形态与未经处理的织物相当。此外,随着织物负荷的增加,MWC干燥表现出更高的能源效率。热风对流和热传导的限制是导致热风干燥性能较差的主要原因。这项研究的发现有望帮助开发家用烘干机的自动干燥算法。
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引用次数: 0
Optimization of automatic classification for women’s pants based on the swin transformer model 基于swin变压器模型的女式裤子自动分类优化
IF 2.3 4区 管理学 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2024-12-23 DOI: 10.1186/s40691-024-00408-5
Shaoqin Pan, Ping Wang, Chen Yang

In the post-pandemic era, integrating e-commerce and deep learning technologies is critical for the fashion industry. Automatic classification of women’s pants presents challenges due to diverse styles and complex backgrounds. This study introduces an optimized Swin Transformer model enhanced by the Global Attention Mechanism (GAM) to improve classification accuracy and robustness. A novel dataset, FEMPANTS, was constructed, containing images of five main trouser styles. Data preprocessing and augmentation were applied to enhance the model's generalization. Experimental results demonstrate that the improved model achieves a classification accuracy of 99.12% and reduces classification loss by 34.6%. GAM enhances the model's ability to capture global and local features, ensuring superior performance in complex scenarios. The research results not only promote the automation process in the fashion industry but also provide references for other complex image classification problems. This study highlights advancements in fashion e-commerce, offering practical applications for inventory management, trend analysis, and personalized recommendations, while paving the way for future innovations in deep learning-based image recognition.

在后疫情时代,整合电子商务和深度学习技术对时尚产业至关重要。由于款式多样、背景复杂,女性裤子的自动分类面临挑战。为了提高分类精度和鲁棒性,本文引入了一种基于全局注意机制(GAM)的优化Swin Transformer模型。构建了一个新的数据集FEMPANTS,其中包含五种主要裤子样式的图像。采用数据预处理和增强技术增强模型的泛化能力。实验结果表明,改进后的模型分类准确率达到99.12%,分类损失减少34.6%。GAM增强了模型捕捉全局和局部特征的能力,确保了在复杂场景下的卓越性能。研究成果不仅促进了服装行业的自动化进程,也为其他复杂的图像分类问题提供了参考。这项研究强调了时尚电子商务的进步,为库存管理、趋势分析和个性化推荐提供了实际应用,同时为未来基于深度学习的图像识别创新铺平了道路。
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引用次数: 0
Morphing torso mannequin for pressure measurement and scoliotic brace efficacy evaluation 用于压力测量和脊柱侧弯支架疗效评估的变形躯干人体模型
IF 2.3 4区 管理学 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2024-12-16 DOI: 10.1186/s40691-024-00410-x
Ka-Po Lee, Chao Lu, Hiu-Tung Kwok, Jun Zhang, Queenie Fok, Kit-Lun Yick, Joanne Yip

Fashion plays a critical role in self-expression and confidence-building, but adolescents with adolescent idiopathic scoliosis (AIS) have limited fashion choices when they wear a spinal brace that is bulky and rigid underneath their clothing. Spinal braces also have a significant impact on their self-and body-images, social life, and overall quality of life. This study proposes a morphing torso mannequin that accurately measures the interface pressure between the brace and skin, and evaluates the effectiveness of scoliosis braces, thus eliminating the need for ongoing X-rays and ensuring patient safety. The constructed mannequin replicates the AIS torso by using a validated finite element model and 3D-printing and molding techniques. A comparison of the in-brace effects on the morphing mannequin shows significant improvements in spinal alignment and reductions in Cobb’s angles (5.2° and 2.2°), which is consistent with clinical X-ray images. The large correlation coefficient (0.95) between the mannequin and clinical results confirms its ability to simulate the corrective effects of spinal bracing accurately. The proposed morphing mannequin provides valuable information for applying appropriate pressure to halt the progression of spinal curvature while maximizing the wear comfort for AIS patients. Additionally, the mannequin allows for the assessment of clothing fit, thus simulating the effects of wearing a brace and enabling fashion designers to create garments that accommodate the unique physical profile of AIS patients.

时尚在自我表达和建立信心方面起着至关重要的作用,但患有青少年特发性脊柱侧凸(AIS)的青少年在穿着笨重且坚硬的脊柱支架时,时尚选择有限。脊柱支架对他们的自我和身体形象、社会生活和整体生活质量也有重大影响。本研究提出了一种变形躯干模型,该模型可以准确测量支架与皮肤之间的界面压力,并评估脊柱侧凸支架的有效性,从而消除了持续x光检查的需要,确保了患者的安全。构建的人体模型通过使用经过验证的有限元模型和3d打印和成型技术复制了AIS躯干。变形人体模型的内支架效果对比显示脊柱对齐有显著改善,Cobb角(5.2°和2.2°)降低,这与临床x射线图像一致。该模型与临床结果有较大的相关系数(0.95),证实其能够准确模拟脊柱支具的矫正效果。所提出的变形人体模型为施加适当的压力以阻止脊柱弯曲的进展提供了有价值的信息,同时最大限度地提高了AIS患者的穿着舒适性。此外,人体模型可以评估服装的合身程度,从而模拟佩戴支架的效果,使时装设计师能够设计出适合AIS患者独特身体特征的服装。
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引用次数: 0
Effect of substrate fabric characteristics on the peel strength of 3D-printed composite fabrics 基材织物特性对3d打印复合织物剥离强度的影响
IF 2.3 4区 管理学 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2024-12-02 DOI: 10.1186/s40691-024-00405-8
Yoojung Han, Changsang Yun

This study aimed to analyze those factors affecting the adhesion between substrate fabrics and 3D printing filaments by evaluating the influence of fabric surface characteristics, fiber composition, yarn type, and the fabric’s structure. The results showed that among nylon, PET, and cotton, nylon demonstrated the highest peel strength; however, overall, surface characteristics had a more significant impact on adhesion than fiber composition, and in terms of yarn type, fabrics made from staple fibers had higher peel strength than those made from filament yarns, which is probably due to the rougher surface of staple yarns enhancing adhesion. Regarding fabric structure, among woven, knitted, and nonwoven fabrics, nonwoven fabrics demonstrated the highest peel strength, confirming that the structure and density of the fabric play a crucial role in adhesion. It was also found conclusively that fabric surface roughness and porosity affect peel strength significantly, with rougher surfaces and higher porosity leading to increased adhesion. This is because rougher surfaces provide more area for adhesion, and higher porosity allows the molten 3D filament to penetrate more easily between the fibers, thereby improving adhesion. This study provides practical guidelines for improving the adhesion characteristics of 3D-printed composite fabrics.

本研究旨在通过评估织物表面特性、纤维成分、纱线类型和织物结构对基材织物与3D打印长丝粘附力的影响,分析影响基材织物与3D打印长丝粘附力的因素。结果表明:尼龙、PET和棉花中,尼龙的剥离强度最高;但总体而言,表面特性对粘着性的影响要大于纤维成分对粘着性的影响,从纱线类型来看,短纤维织物的剥离强度要高于长丝织物,这可能是由于短纤维表面较粗,增强了粘着性。织物结构方面,在机织物、针织物和非织造布中,非织造布的剥离强度最高,证实了织物的结构和密度对粘附力起着至关重要的作用。织物表面粗糙度和孔隙率对剥离强度有显著影响,织物表面粗糙度和孔隙率越高,附着力越强。这是因为粗糙的表面提供了更多的粘附面积,更高的孔隙率使熔融的3D长丝更容易穿透纤维之间,从而提高了粘附性。本研究为提高3d打印复合织物的粘附特性提供了实用指导。
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引用次数: 0
Application and evaluation knitted electrodes for body signal measurement using adhesive intermediate electrode 使用粘合剂中间电极测量人体信号的针织电极的应用与评估
IF 2.3 4区 管理学 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2024-11-18 DOI: 10.1186/s40691-024-00404-9
Ji Eun Song, Sohee Lee

Textile electrode is capable of measuring the myoelectric potentials of skeletal muscles such as electromyography (EMG), owing to their outstanding low weight, flexibility, breathability, and comfort properties. Nonetheless, textile surfaces often exhibit intermittent adhesion between the electrode surface and the skin, which can result in fluctuations in electrical resistivity due to the inherent characteristics of textiles. This study aimed to suggest the solutions to improve adhesive of textile electrode for the improvement of electrode performance with high quality signal by minimizing these intermittent contacts. For this, an adhesive intermediate, two different conductive materials, between the skin and the textile electrode was introduced to improve the instability skin contact, respectively. To assess the impact of various adhesive intermediates on knitted electrodes, two different types of adhesive intermediates were utilized: a conductive hydrogel-based adhesive intermediate and a conductive paste-based adhesive intermediate. Moreover, the durability of knitted electrodes with adhesive intermediate was evaluated by assessing the changes of signal quality during drying time for 180 min. As a results of sEMG measurement, it was confirmed that the sEMG signal was stably detecting by applying the adhesive intermediate. Both types of adhesive intermediate significantly increased the signal acquisition performance of knitted electrodes by more than threefold. After five washing cycle, the knitted electrodes with two types of adhesive intermediate maintained approximately 80% of their initial SNR values. Therefore, the use of the adhesive intermediate presented in this study not only improves the performance of the electrode but also ensures reusability.

纺织品电极具有重量轻、柔韧、透气和舒适的特点,能够测量骨骼肌的肌电位,例如肌电图(EMG)。然而,由于纺织品的固有特性,电极表面与皮肤之间经常出现间歇性粘连,从而导致电阻率波动。本研究旨在提出改进纺织品电极粘合剂的解决方案,通过尽量减少这些间歇性接触来提高电极性能和高质量信号。为此,在皮肤和纺织品电极之间引入了两种不同导电材料的粘合中间体,以分别改善皮肤接触的不稳定性。为了评估各种粘合剂中间体对针织电极的影响,使用了两种不同类型的粘合剂中间体:基于导电水凝胶的粘合剂中间体和基于导电浆糊的粘合剂中间体。此外,还通过评估 180 分钟干燥过程中信号质量的变化,评估了带有粘合剂中间体的针织电极的耐用性。sEMG 测量结果表明,使用粘合剂中间体后,sEMG 信号可被稳定检测到。两种类型的中间粘合剂都能使针织电极的信号采集性能明显提高三倍以上。经过五次洗涤后,使用两种中间粘合剂的针织电极的信噪比保持在初始值的 80% 左右。因此,本研究中介绍的中间粘合剂的使用不仅提高了电极的性能,还确保了电极的可重复使用性。
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引用次数: 0
Multilayer textile-based concept for non-invasive biosensor platform 基于多层纺织品的无创生物传感器平台概念
IF 2.3 4区 管理学 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2024-11-11 DOI: 10.1186/s40691-024-00399-3
Asril Senoaji Soekoco, Ni Luh Wulan Septiani, Muhammad Iqbal,  Irzaman, Widagdo Sri Nugroho, Febdian Rusydi,  Nugraha, Brian Yuliarto

The surface area of the working electrode plays a crucial role in determining the sensor’s performance, especially in enzymatic sensors. Increasing the surface area of the working electrode has a significant impact on the sensor’s functionality. This research focused on developing textile-based sensors using a multi-layer concept, employing the direct coating method. Two different sensors which are multilayer textile-based sensor (MTBS) and single-layer textile-based sensor (STBS) were prepared, while commercial screen-printed carbon electrode (SPCE) was also used as a comparison. The measurements were carried out using potassium ferricyanide solutions with concentrations of 0.01 M, 0.02 M, 0.03 M, 0.04 M, and 0.05 M at a voltage of 1 V, with a maximum duration up to the end of the measurement and a time interval of 0.5 s. According to the research findings, the fluid spreading speed of the SPCE is the lowest when compared to the spreading speeds of the MTBS and STBS. Specifically, the fluid spreading speed of the SPCE is 4.3 times slower than that of the STBS and 51 times slower than that of the MTBS. Utilizing a multi-layer concept with specific coatings can lead to better-performing sensors in terms of stability and sensitivity. The MTBS exhibits the greatest sensitivity, as indicated by its linear equation slope of 717.230 µA µM−1 cm−2.

工作电极的表面积在决定传感器性能方面起着至关重要的作用,尤其是在酶传感器中。增加工作电极的表面积对传感器的功能有重大影响。这项研究的重点是利用多层概念,采用直接涂层法开发基于纺织品的传感器。研究人员制备了两种不同的传感器,即多层纺织品传感器(MTBS)和单层纺织品传感器(STBS),同时还使用了商用丝网印刷碳电极(SPCE)作为对比。测量使用浓度为 0.01 M、0.02 M、0.03 M、0.04 M 和 0.05 M 的铁氰化钾溶液,电压为 1 V,最长持续时间为测量结束,时间间隔为 0.5 秒。具体来说,SPCE 的流体扩散速度是 STBS 的 4.3 倍,是 MTBS 的 51 倍。利用具有特定涂层的多层概念可以使传感器在稳定性和灵敏度方面表现更佳。MTBS 的灵敏度最高,其线性方程斜率为 717.230 µA µM-1 cm-2。
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引用次数: 0
Color fastness and antimicrobial activity of Gardenia jasminoides extract against antimicrobial-resistant Staphylococcus aureus 栀子提取物的色牢度和抗耐药性金黄色葡萄球菌的抗菌活性
IF 2.3 4区 管理学 Q1 MATERIALS SCIENCE, TEXTILES Pub Date : 2024-11-06 DOI: 10.1186/s40691-024-00403-w
Eunsook Kim, Jooyi Kang, Jinhee Lee, Nayoung Choi

This study investigated the antimicrobial efficacies of fabrics (100% cotton and 100% silk) dyed with an ethanol extract of Gardenia jasminoides (G. jasminoides). More specifically, these fabrics were dyed using a G. jasminoides extract with a dye bath ratio of 1:20 at 40–60 °C for 60 min, followed by post-mordanting. The concentrations of the aluminum sulfate, copper sulfate, and ferrous sulfate mordants were each set to 3% (o.w.f.). The samples were mordanted using a mordant bath ratio of 1:30 at 40 °C for 20 min. The iron mordant slightly increased the dye uptake (K/S) of the cotton fabric but did not increase the dye uptake (K/S) of the silk fabric. The antimicrobial efficacies of the dyed fabrics against methicillin-resistant Staphylococcus aureus (MRSA) ATCC 33591 were determined to be 99.8 and 87.8% for the cotton and silk fabrics, respectively. The inhibitory effects of the cotton and silk fabrics against MRSA were 30.5 × and 167.3 × the inoculum size, respectively, indicating the superior inhibitory effect of the dyed cotton fabric. These results suggest that the fabrics dyed with G. jasminoides extract may possess antibacterial activity against antimicrobial-resistant bacteria.

本研究调查了用栀子(G. jasminoides)乙醇提取物染色的织物(100% 棉和 100% 真丝)的抗菌效果。更具体地说,这些织物是用栀子提取物染色的,染浴比为 1:20,染色温度为 40-60 °C,染色时间为 60 分钟,然后进行后染色。硫酸铝、硫酸铜和硫酸亚铁媒染剂的浓度均设定为 3%(o.w.f.)。使用媒染剂浴比为 1:30 的媒染剂在 40 °C 下对样品进行媒染 20 分钟。铁媒染剂略微提高了棉织物的染料吸收率(K/S),但没有提高丝织物的染料吸收率(K/S)。经测定,染色织物对耐甲氧西林金黄色葡萄球菌(MRSA)ATCC 33591 的抗菌率分别为 99.8%和 87.8%。棉织物和丝织物对 MRSA 的抑制效果分别为接种体大小的 30.5 倍和 167.3 倍,表明染色棉织物的抑制效果更佳。这些结果表明,用 G. jasminoides 提取物染色的织物可能具有抗耐药性细菌的抗菌活性。
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引用次数: 0
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