Ammar Chakhrit, Imene Djelamda, Mohammed Bougofa, Islam H. M. Guetarni, Abderraouf Bouafia, Mohammed Chennoufi
Failure mode effects and criticality analysis (FMECA) is widely employed across industries to recognize and reduce possible failures. Despite its extensive usage, FMECA encounters challenges in decision‐making. In this paper, a new fuzzy resilience‐based RPN model is created to develop the FMECA method. The fuzzy model transcends the limitations associated with traditional risk priority number calculations by incorporating factors beyond frequency, severity, and detection. This extension includes considerations impacting system cost, sustainability, and safety, providing a more comprehensive risk assessment. In addition, to create trust in decision‐makers, a robust assessment approach is suggested, integrating three methodologies. In the initial phase, the fuzzy analytical hierarchy process and the grey relation analysis method are used to determine the subjective weights of different risk factors and resolve the flaws associated with the deficiency of constructed fuzzy inference rules. In the second phase, an entropy method is applied to handle the uncertainty of individual weightage calculated and capture different conflicting experts' views. The suggested approach is validated through a case study involving a gas turbine. The results demonstrate significant differences in failure mode prioritization between different approaches. The introduction of MTTR addresses critical shortcomings in traditional FMECA, enhancing predictive capabilities. Furthermore, the hybrid approach improved criticality assessment and failure mode ranking, classifying failure modes into fifteen categories, aiding decision‐making, and applying appropriate risk mitigation measures. Overall, the findings validate the efficacy of the proposed approach in addressing uncertainties and divergent expert judgments for risk assessment in complex systems.
{"title":"Integrating fuzzy logic and multi‐criteria decision‐making in a hybrid FMECA for robust risk prioritization","authors":"Ammar Chakhrit, Imene Djelamda, Mohammed Bougofa, Islam H. M. Guetarni, Abderraouf Bouafia, Mohammed Chennoufi","doi":"10.1002/qre.3601","DOIUrl":"https://doi.org/10.1002/qre.3601","url":null,"abstract":"Failure mode effects and criticality analysis (FMECA) is widely employed across industries to recognize and reduce possible failures. Despite its extensive usage, FMECA encounters challenges in decision‐making. In this paper, a new fuzzy resilience‐based RPN model is created to develop the FMECA method. The fuzzy model transcends the limitations associated with traditional risk priority number calculations by incorporating factors beyond frequency, severity, and detection. This extension includes considerations impacting system cost, sustainability, and safety, providing a more comprehensive risk assessment. In addition, to create trust in decision‐makers, a robust assessment approach is suggested, integrating three methodologies. In the initial phase, the fuzzy analytical hierarchy process and the grey relation analysis method are used to determine the subjective weights of different risk factors and resolve the flaws associated with the deficiency of constructed fuzzy inference rules. In the second phase, an entropy method is applied to handle the uncertainty of individual weightage calculated and capture different conflicting experts' views. The suggested approach is validated through a case study involving a gas turbine. The results demonstrate significant differences in failure mode prioritization between different approaches. The introduction of MTTR addresses critical shortcomings in traditional FMECA, enhancing predictive capabilities. Furthermore, the hybrid approach improved criticality assessment and failure mode ranking, classifying failure modes into fifteen categories, aiding decision‐making, and applying appropriate risk mitigation measures. Overall, the findings validate the efficacy of the proposed approach in addressing uncertainties and divergent expert judgments for risk assessment in complex systems.","PeriodicalId":56088,"journal":{"name":"Quality and Reliability Engineering International","volume":"2022 1","pages":""},"PeriodicalIF":2.3,"publicationDate":"2024-05-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141189168","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
With the development of the high‐end equipment technology, the performance requirements of the internal gear pump (IGP) under high pressure are also increasing. However, the increase of working pressure will lead to the instability of gear pump performance in terms of volumetric efficiency, noise, reliability and so on, it is necessary to reasonably evaluate the reliability level of high‐pressure IGP. The reliability analysis of the high‐pressure IGP is carried out from the aspects of flow, noise, and gear strength in this paper. First, the output flow rate and far‐field flow‐induced noise of the high‐pressure IGP were obtained through fluid numerical simulation, and experimental verification was conducted. Then, based on the time‐varying meshing stiffness, backlash function and static transmission error of the gear pair, a nonlinear dynamic model of the internal meshing gear pair was established. The time‐varying meshing force was obtained through the dynamic model of the gear pair, and then the tooth contact stress and tooth root bending stress were obtained. Finally, considering the uncertain factors affecting the performance of the high‐pressure IGP, Latin hypercube sampling (LHS) combined with dendrite network (DD) was used for random response modeling. The performance reliability of the high‐pressure IGP, including output flow rate, far‐field flow‐induced noise, and the strength of gear pair, were estimated based on the fourth moment‐based saddlepoint approximation (FMSA). The reliability analysis results can provide a theoretical basis for the structural optimization design of the high‐pressure IGP.
{"title":"Performance reliability evaluation of high‐pressure internal gear pump","authors":"Yu Tang, Hao Lu, Zhencai Zhu, Zhiyuan Shi, Beilian Xu","doi":"10.1002/qre.3585","DOIUrl":"https://doi.org/10.1002/qre.3585","url":null,"abstract":"With the development of the high‐end equipment technology, the performance requirements of the internal gear pump (IGP) under high pressure are also increasing. However, the increase of working pressure will lead to the instability of gear pump performance in terms of volumetric efficiency, noise, reliability and so on, it is necessary to reasonably evaluate the reliability level of high‐pressure IGP. The reliability analysis of the high‐pressure IGP is carried out from the aspects of flow, noise, and gear strength in this paper. First, the output flow rate and far‐field flow‐induced noise of the high‐pressure IGP were obtained through fluid numerical simulation, and experimental verification was conducted. Then, based on the time‐varying meshing stiffness, backlash function and static transmission error of the gear pair, a nonlinear dynamic model of the internal meshing gear pair was established. The time‐varying meshing force was obtained through the dynamic model of the gear pair, and then the tooth contact stress and tooth root bending stress were obtained. Finally, considering the uncertain factors affecting the performance of the high‐pressure IGP, Latin hypercube sampling (LHS) combined with dendrite network (DD) was used for random response modeling. The performance reliability of the high‐pressure IGP, including output flow rate, far‐field flow‐induced noise, and the strength of gear pair, were estimated based on the fourth moment‐based saddlepoint approximation (FMSA). The reliability analysis results can provide a theoretical basis for the structural optimization design of the high‐pressure IGP.","PeriodicalId":56088,"journal":{"name":"Quality and Reliability Engineering International","volume":"18 1","pages":""},"PeriodicalIF":2.3,"publicationDate":"2024-05-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141189167","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Yaqiong Lv, Xiaohu Zhang, Yiwei Cheng, Carman K. M. Lee
With the advent of intelligent manufacturing era, higher requirements are put forward for the fault diagnosis technology of machinery. The existing data‐driven approaches either rely on specialized empirical knowledge for feature analysis, or adopt single deep neural network topology structure for automatic feature extraction with compromise of certain information loss especially the time‐series information's sacrifice, which both eventually affect the diagnosis accuracy. To address the issue, this paper proposes a novel multi‐temporal correlation feature fusion net (MTCFF‐Net) for intelligent fault diagnosis, which can capture and retain time‐series fault feature information from different dimensions. MTCFF‐Net contains four sub‐networks, which are long and short‐term memory (LSTM) sub‐network, Gramian angular summation field (GASF)‐GhostNet sub‐network and Markov transition field (MTF)‐GhostNet sub‐network and feature fusion sub‐network. Features of different dimensional are extracted through parallel LSTM sub‐network, GASF‐GhostNet sub‐network and MTF‐GhostNet sub‐network, and then fused by feature fusion sub‐network for accurate fault diagnosis. Two fault diagnosis experimental studies on bearings are implemented to validate the effectiveness and generalization of the proposed MTCFF‐Net. Experimental results demonstrate that the proposed model is superior to other comparative approaches.
{"title":"Intelligent fault diagnosis of machinery based on hybrid deep learning with multi temporal correlation feature fusion","authors":"Yaqiong Lv, Xiaohu Zhang, Yiwei Cheng, Carman K. M. Lee","doi":"10.1002/qre.3597","DOIUrl":"https://doi.org/10.1002/qre.3597","url":null,"abstract":"With the advent of intelligent manufacturing era, higher requirements are put forward for the fault diagnosis technology of machinery. The existing data‐driven approaches either rely on specialized empirical knowledge for feature analysis, or adopt single deep neural network topology structure for automatic feature extraction with compromise of certain information loss especially the time‐series information's sacrifice, which both eventually affect the diagnosis accuracy. To address the issue, this paper proposes a novel multi‐temporal correlation feature fusion net (MTCFF‐Net) for intelligent fault diagnosis, which can capture and retain time‐series fault feature information from different dimensions. MTCFF‐Net contains four sub‐networks, which are long and short‐term memory (LSTM) sub‐network, Gramian angular summation field (GASF)‐GhostNet sub‐network and Markov transition field (MTF)‐GhostNet sub‐network and feature fusion sub‐network. Features of different dimensional are extracted through parallel LSTM sub‐network, GASF‐GhostNet sub‐network and MTF‐GhostNet sub‐network, and then fused by feature fusion sub‐network for accurate fault diagnosis. Two fault diagnosis experimental studies on bearings are implemented to validate the effectiveness and generalization of the proposed MTCFF‐Net. Experimental results demonstrate that the proposed model is superior to other comparative approaches.","PeriodicalId":56088,"journal":{"name":"Quality and Reliability Engineering International","volume":"18 1","pages":""},"PeriodicalIF":2.3,"publicationDate":"2024-05-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141189034","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Advances and novel applications in systems reliability and safety engineering (selected papers of the International Conference of SRSE 2022)","authors":"Weiwen Peng, Ancha Xu, Jiawen Hu","doi":"10.1002/qre.3580","DOIUrl":"https://doi.org/10.1002/qre.3580","url":null,"abstract":"","PeriodicalId":56088,"journal":{"name":"Quality and Reliability Engineering International","volume":"55 1","pages":""},"PeriodicalIF":2.3,"publicationDate":"2024-05-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141173043","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Cheng Qian, Wenjuan Li, Shengxing Wei, Bo Sun, Yi Ren
When using Monte Carlo simulation involving repeated finite element analysis (FEA) to perform fatigue reliability evaluation for an impeller, a variety of uncertainties should be considered to ensure the comprehensiveness of fatigue predictions. These uncertainties include the aleatory uncertainty from the geometric, material and load condition, and epistemic uncertainty from the parameters of the physics‐of‐failure (PoF) model to yield fatigue prediction. However, the latter uncertainty is often ignored in fatigue reliability analysis. And the reliability assessment will become computationally unaffordable and inefficient when there are many random variables involved, as an enormous amount of FEAs are demanded. To address this problem, a Whale Optimization Algorithm‐extreme gradient boosting (WOA‐XGBoost) surrogate model is developed, based on relatively few FEA results obtained using a Latin hypercube sampling (LHS). Its strengths lie in the interpretability of the design variables and effective determination of fine‐tuned hyperparameters. A case study on an impeller is conducted considering uncertainties from 11 input variables, where an efficient XGBoost model with an R2 greater than 0.93 on test set is established using 400 samples from practical FEAs. In addition, the importance analysis indicates that elasticity modulus and density play the greatest impact on the maximum strain, showing a combined importance of 82.3%. Furthermore, the reliability assessment results under fatigue parameter derived from the Median method tend to be more conservative compared to those obtained from the Seeger method.
{"title":"Fatigue reliability evaluation for impellers with consideration of multi‐source uncertainties using a WOA‐XGBoost surrogate model","authors":"Cheng Qian, Wenjuan Li, Shengxing Wei, Bo Sun, Yi Ren","doi":"10.1002/qre.3584","DOIUrl":"https://doi.org/10.1002/qre.3584","url":null,"abstract":"When using Monte Carlo simulation involving repeated finite element analysis (FEA) to perform fatigue reliability evaluation for an impeller, a variety of uncertainties should be considered to ensure the comprehensiveness of fatigue predictions. These uncertainties include the aleatory uncertainty from the geometric, material and load condition, and epistemic uncertainty from the parameters of the physics‐of‐failure (PoF) model to yield fatigue prediction. However, the latter uncertainty is often ignored in fatigue reliability analysis. And the reliability assessment will become computationally unaffordable and inefficient when there are many random variables involved, as an enormous amount of FEAs are demanded. To address this problem, a Whale Optimization Algorithm‐extreme gradient boosting (WOA‐XGBoost) surrogate model is developed, based on relatively few FEA results obtained using a Latin hypercube sampling (LHS). Its strengths lie in the interpretability of the design variables and effective determination of fine‐tuned hyperparameters. A case study on an impeller is conducted considering uncertainties from 11 input variables, where an efficient XGBoost model with an <jats:italic>R</jats:italic><jats:sup>2</jats:sup> greater than 0.93 on test set is established using 400 samples from practical FEAs. In addition, the importance analysis indicates that elasticity modulus and density play the greatest impact on the maximum strain, showing a combined importance of 82.3%. Furthermore, the reliability assessment results under fatigue parameter derived from the Median method tend to be more conservative compared to those obtained from the Seeger method.","PeriodicalId":56088,"journal":{"name":"Quality and Reliability Engineering International","volume":"23 1","pages":""},"PeriodicalIF":2.3,"publicationDate":"2024-05-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141151724","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Wind power fluctuation significantly impacts the safe and stable operation of the wind farm power grid. As the installed capacity of grid‐connected wind power expands to a certain threshold, these fluctuations can detrimentally affect the wind farm's operations. Consequently, wind power prediction emerges as a critical technology for ensuring safe, stable and efficient wind power generation. To optimize power grid dispatching and enhance wind farm operation and maintenance, precise wind power prediction is essential. In this context, we introduce a joint deep learning model that integrates a compact pyramid structure with a residual attention encoder, aiming to bolster wind farm operational safety and reliability. The model employs a compact pyramid architecture to extract multi‐time scale features from the input sequence, facilitating effective information exchange across different scales and enhancing the capture of long‐term sequence dependencies. To mitigate vanishing gradients, the residual transformer encoder is applied, augmenting the original attention mechanism with a global dot product attention pathway. This approach improves the gradient descent process, making it more accessible without introducing additional hyperparameters. The model's efficacy is validated using a dataset from an actual wind farm in China. Experimental outcomes reveal a notable enhancement in wind power prediction accuracy, thereby contributing to the operational safety of wind farms.
{"title":"A pyramidal residual attention model of short‐term wind power forecasting for wind farm safety","authors":"Hai‐Kun Wang, Jiahui Du, Danyang Li, Feng Chen","doi":"10.1002/qre.3562","DOIUrl":"https://doi.org/10.1002/qre.3562","url":null,"abstract":"Wind power fluctuation significantly impacts the safe and stable operation of the wind farm power grid. As the installed capacity of grid‐connected wind power expands to a certain threshold, these fluctuations can detrimentally affect the wind farm's operations. Consequently, wind power prediction emerges as a critical technology for ensuring safe, stable and efficient wind power generation. To optimize power grid dispatching and enhance wind farm operation and maintenance, precise wind power prediction is essential. In this context, we introduce a joint deep learning model that integrates a compact pyramid structure with a residual attention encoder, aiming to bolster wind farm operational safety and reliability. The model employs a compact pyramid architecture to extract multi‐time scale features from the input sequence, facilitating effective information exchange across different scales and enhancing the capture of long‐term sequence dependencies. To mitigate vanishing gradients, the residual transformer encoder is applied, augmenting the original attention mechanism with a global dot product attention pathway. This approach improves the gradient descent process, making it more accessible without introducing additional hyperparameters. The model's efficacy is validated using a dataset from an actual wind farm in China. Experimental outcomes reveal a notable enhancement in wind power prediction accuracy, thereby contributing to the operational safety of wind farms.","PeriodicalId":56088,"journal":{"name":"Quality and Reliability Engineering International","volume":"190 1","pages":""},"PeriodicalIF":2.3,"publicationDate":"2024-05-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140937395","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Exploring on reliability modeling and analysis on a marine equipment in a dynamic environment is a meaningful and challenging issue, because the system commonly carries out the task at sea away from land and suffers a distinct influence of environment. Thus, a reliability model of a multi‐state repairable system operating in dynamic environment is developed by introducing the background of the marine power system in this paper. The novelty of the research lies in the modeling and computing methods are relatively innovative by employing the aggregated stochastic processes, Hadamard production and matrix‐analytic method. First, the working modes of the marine power system under several different kinds of conditions are introduced. Then, the evolution of both the system states and environment are described as discrete‐time Markov chains with multiple and different transition probability matrices. The failure probability and repair probability of components are also distinct in different environments. Furthermore, some performance indexes, especially the index relevant to the environment, are derived, respectively. Finally, the conclusion is obtained by a numerical example of the marine power system, which also illustrates the validity and applicability of the proposed model.
{"title":"System reliability modeling and analysis for a marine power equipment operating in a discrete‐time dynamic environment","authors":"Yan Li, Wei Zhang, Lirong Cui, Hongda Gao","doi":"10.1002/qre.3577","DOIUrl":"https://doi.org/10.1002/qre.3577","url":null,"abstract":"Exploring on reliability modeling and analysis on a marine equipment in a dynamic environment is a meaningful and challenging issue, because the system commonly carries out the task at sea away from land and suffers a distinct influence of environment. Thus, a reliability model of a multi‐state repairable system operating in dynamic environment is developed by introducing the background of the marine power system in this paper. The novelty of the research lies in the modeling and computing methods are relatively innovative by employing the aggregated stochastic processes, Hadamard production and matrix‐analytic method. First, the working modes of the marine power system under several different kinds of conditions are introduced. Then, the evolution of both the system states and environment are described as discrete‐time Markov chains with multiple and different transition probability matrices. The failure probability and repair probability of components are also distinct in different environments. Furthermore, some performance indexes, especially the index relevant to the environment, are derived, respectively. Finally, the conclusion is obtained by a numerical example of the marine power system, which also illustrates the validity and applicability of the proposed model.","PeriodicalId":56088,"journal":{"name":"Quality and Reliability Engineering International","volume":"94 1","pages":""},"PeriodicalIF":2.3,"publicationDate":"2024-05-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140937394","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Chien‐Wei Wu, Armin Darmawan, Zih‐Huei Wang, Meng‐Tzu Lin
Manufacturers must meet high‐quality standards and exceed customer expectations to stay competitive due to significant technological advancements in recent decades. While implementing the yield measure is useful for achieving process performance by focusing on products that fall within specified limits, it does not accommodate specific customer requirements, particularly when a product's quality characteristic deviates from target value. To address this need, the quality‐yield index (Q‐yield) has been proposed, which combines the process‐yield index and loss‐based capability index, providing a more advanced performance measure. However, the Q‐yield index's confidence interval is challenging to derive due to the complicated sampling distribution involved. Several existing methods have attempted to construct an approximate confidence interval but none have performed well. Therefore, this article proposes an innovative approach, called the generalized confidence intervals (GCIs), that utilizes the idea of generalized pivotal quantities to establish the confidence interval for the Q‐yield index. The proposed approach is evaluated through simulations and compared to existing methods. The results reveal that the proposed approach provides the most accurate results for constructing the lower confidence bound of the Q‐yield index. This approach is recommended to evaluate process performance using the Q‐yield index for high‐quality customer requirements.
{"title":"Assessing high‐quality process performance using the quality‐yield index: An innovative methodology","authors":"Chien‐Wei Wu, Armin Darmawan, Zih‐Huei Wang, Meng‐Tzu Lin","doi":"10.1002/qre.3576","DOIUrl":"https://doi.org/10.1002/qre.3576","url":null,"abstract":"Manufacturers must meet high‐quality standards and exceed customer expectations to stay competitive due to significant technological advancements in recent decades. While implementing the yield measure is useful for achieving process performance by focusing on products that fall within specified limits, it does not accommodate specific customer requirements, particularly when a product's quality characteristic deviates from target value. To address this need, the quality‐yield index (Q‐yield) has been proposed, which combines the process‐yield index and loss‐based capability index, providing a more advanced performance measure. However, the Q‐yield index's confidence interval is challenging to derive due to the complicated sampling distribution involved. Several existing methods have attempted to construct an approximate confidence interval but none have performed well. Therefore, this article proposes an innovative approach, called the generalized confidence intervals (GCIs), that utilizes the idea of generalized pivotal quantities to establish the confidence interval for the Q‐yield index. The proposed approach is evaluated through simulations and compared to existing methods. The results reveal that the proposed approach provides the most accurate results for constructing the lower confidence bound of the Q‐yield index. This approach is recommended to evaluate process performance using the Q‐yield index for high‐quality customer requirements.","PeriodicalId":56088,"journal":{"name":"Quality and Reliability Engineering International","volume":"117 1","pages":""},"PeriodicalIF":2.3,"publicationDate":"2024-05-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140937470","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Aodi Yu, Ruixin Ruan, Xubo Zhang, Yuquan He, Kuantao Li
As an essential mechanical component, a rolling bearing can exhibit multiple failure modes that may occur independently or in correlation with one another. A reliability analysis method that meticulously accounts for the interdependencies among various bearing failure modes is presented in this paper. The examination of wear and fatigue failure mechanisms in rolling bearings is carried out using the Physics of Failure (PoF) approach. By considering the influence of uncertain variables, the limit state functions for individual failure modes are formulated through the application of stress‐strength interference theory. In the context of wear failure, the limit state function is derived using working clearance as the characteristic quantity. On the other hand, the limit state function for fatigue failure is constructed with a focus on fatigue damage accumulation. The Copula function is used to characterize the relationship between wear failure and fatigue failure, and a reliability calculation model for rolling bearings is developed, considering the correlation between these failure modes. Ultimately, the proposed method is utilized to assess the reliability of bearings under two different sets of test conditions. The feasibility of this method is confirmed through test data, demonstrating its effectiveness in predicting bearing reliability. Through the application of this method, engineers can optimize bearing size parameters, select appropriate initial clearances, and enhance the reliability design of bearing.
{"title":"Reliability analysis of rolling bearings considering failure mode correlations","authors":"Aodi Yu, Ruixin Ruan, Xubo Zhang, Yuquan He, Kuantao Li","doi":"10.1002/qre.3566","DOIUrl":"https://doi.org/10.1002/qre.3566","url":null,"abstract":"As an essential mechanical component, a rolling bearing can exhibit multiple failure modes that may occur independently or in correlation with one another. A reliability analysis method that meticulously accounts for the interdependencies among various bearing failure modes is presented in this paper. The examination of wear and fatigue failure mechanisms in rolling bearings is carried out using the Physics of Failure (PoF) approach. By considering the influence of uncertain variables, the limit state functions for individual failure modes are formulated through the application of stress‐strength interference theory. In the context of wear failure, the limit state function is derived using working clearance as the characteristic quantity. On the other hand, the limit state function for fatigue failure is constructed with a focus on fatigue damage accumulation. The Copula function is used to characterize the relationship between wear failure and fatigue failure, and a reliability calculation model for rolling bearings is developed, considering the correlation between these failure modes. Ultimately, the proposed method is utilized to assess the reliability of bearings under two different sets of test conditions. The feasibility of this method is confirmed through test data, demonstrating its effectiveness in predicting bearing reliability. Through the application of this method, engineers can optimize bearing size parameters, select appropriate initial clearances, and enhance the reliability design of bearing.","PeriodicalId":56088,"journal":{"name":"Quality and Reliability Engineering International","volume":"58 1","pages":""},"PeriodicalIF":2.3,"publicationDate":"2024-05-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140937396","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
To improve the detecting abilities of upward and downward parameter changes in high‐quality process, two combined schemes by integrating memory‐type, that is, exponentially weighted moving average (EWMA) or cumulative sum (CUSUM), and memoryless, that is, Shewhart, are proposed for monitoring the time between events (TBE), which is modeled as an exponential distributed variable. A Monte Carlo simulation method is employed to obtain the Run Length () properties, that is average run length (), of the proposed schemes for different parameter settings. The nearly optimal monitoring parameter combinations under different change size are obtained by minimizing the out‐of‐control with the satisfied in‐control . Using the designed parameters, the performance of the proposed monitoring schemes is compared with the existing EWMA and CUSUM TBE. The results show that the proposed combined Shewhart–EWMA or Shewhart–CUSUM TBE generally perform better than the corresponding EWMA or CUSUM TBE for large changes and they also show better performance than the Shewhart TBE for small changes. Finally, a real dataset of organic light‐emitting diode (OLED) failure time from Sumsung company is employed to indicate the usage and implementation of combined TBE schemes.
{"title":"Combined Shewhart–EWMA and Shewhart–CUSUM monitoring schemes for time between events","authors":"Xuelong Hu, Fan Xia, Jiujun Zhang, Zhi Song","doi":"10.1002/qre.3571","DOIUrl":"https://doi.org/10.1002/qre.3571","url":null,"abstract":"To improve the detecting abilities of upward and downward parameter changes in high‐quality process, two combined schemes by integrating memory‐type, that is, exponentially weighted moving average (EWMA) or cumulative sum (CUSUM), and memoryless, that is, Shewhart, are proposed for monitoring the time between events (TBE), which is modeled as an exponential distributed variable. A Monte Carlo simulation method is employed to obtain the Run Length () properties, that is average run length (), of the proposed schemes for different parameter settings. The nearly optimal monitoring parameter combinations under different change size are obtained by minimizing the out‐of‐control with the satisfied in‐control . Using the designed parameters, the performance of the proposed monitoring schemes is compared with the existing EWMA and CUSUM TBE. The results show that the proposed combined Shewhart–EWMA or Shewhart–CUSUM TBE generally perform better than the corresponding EWMA or CUSUM TBE for large changes and they also show better performance than the Shewhart TBE for small changes. Finally, a real dataset of organic light‐emitting diode (OLED) failure time from Sumsung company is employed to indicate the usage and implementation of combined TBE schemes.","PeriodicalId":56088,"journal":{"name":"Quality and Reliability Engineering International","volume":"96 1","pages":""},"PeriodicalIF":2.3,"publicationDate":"2024-05-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140937665","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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