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Proportional effects of RDX/Al mixtures on dust explosion characteristics, flame behavior, and explosion mechanism RDX/Al混合物对粉尘爆炸特性、火焰行为和爆炸机理的比例影响
IF 5.9 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-10-01 DOI: 10.1016/j.dt.2025.06.015
Mengli Yin, Haoyang Guo, Erhai An, Kangjie Xie, Zijia Wang, Tengyue Song, Xiong Cao
RDX/Al mixtures are widely utilized in energetic materials, yet their hybrid dust generated during production and application poses potential explosion hazards. Moreover, the synergistic explosion mechanisms remain poorly understood, particularly at varying dust concentrations. This study systematically investigates the effects of different aluminum powder mass percentages and dust concentrations (300 g/m3, 600 g/m3, 900 g/m3) on RDX dust explosion severity, flame propagation behavior, and gaseous products. The results indicate that the maximum explosion pressure peaks at 35% RDX, 65% RDX, and 80% RDX at 300 g/m3, 600 g/m3, and 900 g/m3, respectively. Concurrently, the time for the flame to propagate to the wall (t1) reaches minimum values of 34.8 ms, 25.66 ms, and 23.93 ms. The maximum rate of pressure rise is observed for pure RDX at 900 g/m3. Aluminum powder enhances flame propagation velocity and combustion duration, as validated by the flame propagation system. Overall, the concentrations of carbon oxides (CO+CO2) decrease significantly with increasing aluminum mass percentage. At 20% RDX, the concentrations decreased by 51.64%, 72.31%, and 79.55% compared to pure RDX at 300 g/m3, 600 g/m3, and 900 g/m3, respectively. Notably, N2O concentration only at 300 g/m3 showed such a trend. It rises first and then falls at 35% RDX at 600 g/m3 and 900 g/m3. These findings elucidate the synergistic explosion mechanisms and provide critical guidelines for safe production and handling.
RDX/Al混合物广泛应用于含能材料中,但在生产和使用过程中产生的混合粉尘具有潜在的爆炸危险。此外,协同爆炸机制仍然知之甚少,特别是在不同的粉尘浓度。本研究系统研究了不同铝粉质量百分比和粉尘浓度(300 g/m3、600 g/m3、900 g/m3)对RDX粉尘爆炸严重程度、火焰传播行为和气体产物的影响。结果表明,在300 g/m3、600 g/m3和900 g/m3下,35% RDX、65% RDX和80% RDX的爆炸压力峰值分别为35%、65%和80%。同时,火焰传播到壁面的时间(t1)达到最小值34.8 ms, 25.66 ms和23.93 ms。观察到纯RDX的最大压力上升速率为900 g/m3。通过火焰传播系统验证了铝粉能提高火焰的传播速度和燃烧持续时间。总体而言,随着铝质量百分比的增加,碳氧化物(CO+CO2)浓度显著降低。当RDX浓度为20%时,与浓度为300 g/m3、600 g/m3和900 g/m3的纯RDX相比,浓度分别下降了51.64%、72.31%和79.55%。值得注意的是,N2O浓度只有在300 g/m3时才有这种趋势。在600 g/m3和900 g/m3时,以35% RDX先上升后下降。这些发现阐明了协同爆炸机制,并为安全生产和处理提供了重要指导。
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引用次数: 0
Crashworthiness design of concave polygonal CFRP tubes for eVTOL applications under multi-angle compression loading 多角度压缩载荷下垂直起降用凹多边形CFRP管的耐撞性设计
IF 5.9 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-10-01 DOI: 10.1016/j.dt.2025.06.016
Jie Fu , Qiang Liu , Xiao Liu , Yanqin Zhang
The electric vertical takeoff and landing (eVTOL) aircraft shows great potential for rapid military personnel deployment on the battlefield. However, its susceptibility to control loss, complex crashes, and extremely limited bottom energy-absorbing space demands higher comprehensive crashworthiness of its subfloor thin-walled structures. This study investigated the energy absorption capacity of novel concave polygonal carbon fiber reinforced plastics (CFRP) tubes under multi-angle collisions. Quasi-static compression experiments and finite element simulations were conducted to assess the failure mode and energy absorption. The influences of cross-section shapes, loading conditions, and geometry parameters on crashworthiness metrics were further analyzed. The results revealed that, under the similar weight, concave polygonal tubes exhibited superior energy absorption under axial loads compared to regular polygonal and circular tubes, attributed to the increased number of axial splits. However, both regular and concave polygonal tubes, particularly the latter, demonstrated reduced oblique energy absorption compared to traditional square tubes with the increasing ratio of SEA value decreased from 20%−16%. Notably, this reduction in energy absorption can be compensated for by the implementation of inward and outward crusher plugs, and with them, the concave polygonal tubes demonstrated outstanding overall crashworthiness performance under multiple loading conditions. This concave cross-sectional design methods could serve as a guidance for the development of the eVTOL subfloor.
电动垂直起降(eVTOL)飞机显示了在战场上快速部署军事人员的巨大潜力。但由于其易受控制损失、碰撞复杂、底部吸能空间极其有限等特点,对其底板薄壁结构的综合耐撞性提出了更高的要求。研究了新型凹多边形碳纤维增强塑料(CFRP)管在多角度碰撞下的吸能能力。通过准静态压缩实验和有限元模拟来评估其破坏模式和能量吸收。进一步分析了截面形状、加载条件和几何参数对耐撞性指标的影响。结果表明,在相同重量下,凹多边形管在轴向载荷下的能量吸收优于正多边形管和圆形管,这主要归因于轴向劈裂次数的增加。然而,与传统的方形管相比,规则管和凹多边形管的斜向能量吸收都有所减少,尤其是后者,SEA值的增加比从20% ~ 16%下降。值得注意的是,这种能量吸收的减少可以通过向内和向外的破碎机塞的实施来补偿,并且有了它们,凹多边形管在多种载荷条件下表现出出色的整体耐撞性能。这种凹形截面设计方法可以为eVTOL底板的开发提供指导。
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引用次数: 0
Three-dimensional burning crack dynamics in constrained spherical explosive: visualization analysis and cavity-coupled pressure modeling 约束球形炸药三维燃烧裂纹动力学:可视化分析和空腔耦合压力建模
IF 5.9 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-10-01 DOI: 10.1016/j.dt.2025.06.011
Chuanyu Pan, Tao Li, Hua Fu, Hailin Shang, Pingchao Hu, Ping Li, Xilong Huang
Accurate characterization of three-dimensional burning crack propagation remains pivotal yet challenging for energetic material safety, as conventional diagnostics and models inadequately resolve coupled crack-pressure dynamics in confined explosives. This study combines a novel spherical confinement system (with/without sapphire windows) with synchronized high-speed imaging and 3D reconstruction to overcome optical limitations in opaque explosives. Experimental analysis of centrally ignited HMX-based PBX-1 reveals: (1) burning cracks propagate radially with equatorial acceleration and polar deceleration, (2) systematic formation of 3–4 dominant crack branches across geometries, and (3) pressure evolution exhibiting gradual accumulation (subsurface cracking) followed by exponential growth (surface burn-through), with decay governed by cavity expansion. Building on Hill's framework, we develop a model incorporating cavity volume and fracture toughness criteria, validated against PBX explosive (95% HMX-based) experiments. The model demonstrates improved prediction of pressure trends compared to prior approaches, particularly in resolving laminar-phase accumulation and crack-induced surge transitions. Results establish structural cavity volume as a critical modulator of measured pressure and reveal direction-dependent crack kinematics as fundamental features of constrained combustion. This work provides experimentally validated insights into mechanisms of reaction pressure development and burning cracks pathways during constrained PBX explosive combustion.
由于传统的诊断和模型不能很好地解决密闭炸药中裂纹-压力耦合动力学问题,因此准确表征三维燃烧裂纹扩展对含能材料安全至关重要,但也具有挑战性。该研究结合了一种新型的球形约束系统(带/不带蓝宝石窗)与同步高速成像和3D重建,以克服不透明炸药的光学限制。基于hmx的PBX-1的中心点燃实验分析表明:(1)燃烧裂纹以赤道加速和极地减速的方式径向扩展;(2)在几何形状上系统地形成3 - 4个优势裂纹分支;(3)压力演化表现为逐渐积累(地下开裂)然后指数增长(表面烧透),衰减由空腔扩张控制。基于Hill的框架,我们开发了一个包含空腔体积和断裂韧性标准的模型,并通过PBX炸药(95% hmx为基础)实验进行了验证。与之前的方法相比,该模型对压力趋势的预测有所改进,特别是在解决层流相堆积和裂缝引起的浪涌转变方面。结果表明,结构腔体体积是测量压力的关键调节器,并揭示了方向相关的裂纹运动学是约束燃烧的基本特征。这项工作提供了实验验证的见解,反应压力的发展机制和燃烧裂纹路径在受约束的PBX炸药燃烧。
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引用次数: 0
Projectile impact and drop weight resistance of functionally graded fiber-reinforced magnetite aggregate concrete 功能级配纤维增强磁铁矿骨料混凝土的弹丸冲击及抗落锤性能
IF 5.9 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-10-01 DOI: 10.1016/j.dt.2025.03.022
Abbas Abbaspour, Behnoud Ganjavi, Mahdi Nematzadeh
Many researchers have focused on the behavior of fiber-reinforced concrete (FRC) in the construction of various defensive structures to resist against impact forces resulting from explosions and projectiles. However, the lack of sufficient research regarding the resistance of functionally graded fiber-reinforced concrete against projectile impacts has resulted in a limited understanding of the performance of this concrete type, which is necessary for the design and construction of structures requiring great resistance against external threats. Here, the performance of functionally graded fiber-reinforced concrete against projectile impacts was investigated experimentally using a (two-stage light) gas gun and a drop weight testing machine. For this objective, 12 mix designs, with which 35 cylindrical specimens and 30 slab specimens were made, were prepared, and the main variables were the magnetite aggregate vol% (55%) replacing natural coarse aggregate, steel fiber vol%, and steel fiber type (3D and 5D). The fibers were added at six vol% of 0%, 0.5%, 0.75%, 1%, 1.25%, and 1.5% in 10 specimen series (three identical specimens per each series) with dimensions of 40 × 40 × 7.5 cm and functional grading (three layers), and the manufactured specimens were subjected to the drop weight impact and projectile penetration tests by the drop weight testing machine and gas gun, respectively, to assess their performance. Parameters under study included the compressive strength, destruction level, and penetration depth. The experimental results demonstrate that using the magnetite aggregate instead of the natural coarse aggregate elevated the compressive strength of the concrete by 61%. In the tests by the drop weight machine, it was observed that by increasing the total vol% of the fibers, especially by increasing the fiber content in the outer layers (impact surface), the cracking resistance and energy absorption increased by around 100%. Note that the fiber geometry had little effect on the energy absorption in the drop weight test. Investigating the optimum specimens showed that using 3D steel fibers at a total fiber content of 1 vol%, consisting of a layered grading of 1.5 vol%, 0 vol%, and 1.5 vol%, improved the penetration depth by 76% and lowered the destruction level by 85%. In addition, incorporating the 5D steel fibers at a total fiber content of 1 vol%, consisting of the layered fiber contents of 1.5%, 0%, and 1.5%, improved the projectile penetration depth by 50% and lowered the damage level by 61% compared with the case of using the 3D fibers.
许多研究人员关注纤维增强混凝土(FRC)在各种防御结构建设中的性能,以抵抗爆炸和弹丸产生的冲击力。然而,由于缺乏足够的关于功能分级纤维增强混凝土抗弹丸冲击的研究,导致对这种混凝土类型的性能的理解有限,这对于需要抵抗外部威胁的结构的设计和建造是必要的。本文采用两级轻气枪和落锤试验机对功能梯度纤维增强混凝土的弹丸冲击性能进行了实验研究。为此,我们编制了12种配合比设计,其中柱形试件35个,板形试件30个,主要变量为磁铁矿骨料体积%(55%)替代天然粗骨料、钢纤维体积%和钢纤维类型(3D和5D)。将纤维按0%、0.5%、0.75%、1%、1.25%、1.5%的6 vol%添加到尺寸为40 × 40 × 7.5 cm、功能分级(三层)的10个样品系列(每个系列3个相同的样品)中,分别在落锤试验机和气枪上进行落锤冲击和弹丸侵彻试验,以评估其性能。研究的参数包括抗压强度、破坏程度和穿透深度。试验结果表明,用磁铁矿骨料代替天然粗骨料可使混凝土抗压强度提高61%。在落锤试验机的试验中发现,增加纤维的总体积%,特别是增加外层(冲击面)纤维的含量,纤维的抗裂性和吸能性提高了100%左右。值得注意的是,在落锤试验中,纤维几何形状对能量吸收的影响很小。对最佳试样的研究表明,使用总纤维含量为1vol %,由1.5 vol%、0 vol%和1.5 vol%的层状级配组成的三维钢纤维,可将穿透深度提高76%,将破坏程度降低85%。此外,加入总纤维含量为1 vol%的5D钢纤维,即层状纤维含量为1.5%、0%和1.5%的情况下,与使用3D纤维的情况相比,弹丸侵深提高了50%,损伤程度降低了61%。
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引用次数: 0
Synergistic enhancement of load-bearing and energy-absorbing performance in additively manufactured lattice structures through modifications to conventional unit cells 增材制造的晶格结构通过对传统单元细胞的修改,协同增强了承载和吸能性能
IF 5.9 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-10-01 DOI: 10.1016/j.dt.2025.06.017
Yi Ren , Yu Nie , Bowen Xue , Yucheng Zhao , Lulu Liu , Chao Lou , Yongxun Li , Wei Chen
The unit cell configuration of lattice structures critically influences their load-bearing and energy absorption performance. In this study, three novel lattice structures were developed by modifying the conventional FBCCZ unit cell through reversing, combining, and turning strategies. The designed lattices were fabricated via laser powder bed fusion (LPBF) using Ti-6Al-4V powder, and the mechanical properties, energy absorption capacity, and deformation behaviors were systematically investigated through quasi-static compression tests and finite element simulations. The results demonstrate that the three modified lattices exhibit superior performance over the conventional FBCCZ structure in terms of fracture strain, specific yield strength, specific ultimate strength, specific energy absorption, and energy absorption efficiency, thereby validating the efficacy of unit cell modifications in enhancing lattice performance. Notably, the CFBCCZ and TFBCCZ lattices significantly outperform both the FBCCZ and RFBCCZ lattice structures in load-bearing and energy absorption. While TFBCCZ shows marginally higher specific elastic modulus and energy absorption efficiency than CFBCCZ, the latter achieves superior energy absorption due to its highest ultimate strength and densification strain. Finite element simulations further reveal that the modified lattices, through optimized redistribution and adjustment of internal nodes and struts, effectively alleviate stress concentration during loading. This structural modification enhances the structural integrity and deformation stability under external loads, enabling a synergistic enhancement of load-bearing capacity and energy absorption performance.
晶格结构的单胞结构对其承载和吸能性能有重要影响。在这项研究中,通过反转、组合和转向策略对传统的FBCCZ单元胞进行了改进,形成了三种新的晶格结构。以Ti-6Al-4V粉末为材料,采用激光粉末床熔合(LPBF)法制备了所设计的晶格,并通过准静态压缩试验和有限元模拟对其力学性能、吸能能力和变形行为进行了系统研究。结果表明,三种改性晶格在断裂应变、比屈服强度、比极限强度、比能量吸收和能量吸收效率方面均优于传统的FBCCZ结构,从而验证了单晶改性在提高晶格性能方面的有效性。值得注意的是,CFBCCZ和TFBCCZ晶格结构在承重和吸能方面明显优于FBCCZ和RFBCCZ晶格结构。TFBCCZ的比弹性模量和能量吸收效率略高于CFBCCZ,但CFBCCZ的极限强度和致密化应变最高,具有更强的能量吸收能力。有限元仿真进一步表明,改进后的网格通过优化内部节点和支板的重新分布和调整,有效地缓解了加载过程中的应力集中。这种结构改造提高了结构的完整性和外荷载作用下的变形稳定性,使承载能力和吸能性能协同增强。
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引用次数: 0
Unprecedented energetic zwitterion integrating thermal stability, high energy density and low sensitivity: Overcoming performance trade-offs in conventional energetic materials 集热稳定性、高能量密度和低灵敏度于一体的前所未有的高能两性离子:克服传统高能材料的性能权衡
IF 5.9 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-10-01 DOI: 10.1016/j.dt.2025.05.024
Bojun Tan , Xiong Yang , Jinkang Dou , Jian Su , Jing Zhang , Siwei Song , Changwei Tang , Minghui Xu , Shu Zeng , Wenjie Li , Jieyu Luan , Gen Zhang , Qinghua Zhang , Xianming Lu , Bozhou Wang , Ning Liu
The simultaneous integration of high energy density, low sensitivity, and thermal stability in energetic materials has constituted a century-long scientific challenge. Herein, we address this through a dual-zwitterionic electronic delocalization strategy, yielding TYX-3, the first bis-inner salt triazolo-tetrazine framework combining these mutually exclusive properties. Uniform π-electron distribution and elevated bond dissociation energy confer exceptional thermal stability (Td = 365 °C) with TATB-level insensitivity (impact sensitivity IS > 40 J, friction sensitivity FS > 360 N). Engineered π-stacked networks enable record density (1.99 g·cm−3) with detonation performance surpassing HMX benchmarks (detonation velocity 9315 m·s−1, detonation pressure 36.6 GPa). Practical implementation in Poly (3-nitratomethyl-3-methyloxetane) (PNMMFO) solid propellants demonstrates 5.4-fold safety enhancement over conventional HMX-based formulations while maintaining equivalent specific impulse. This work establishes a new design paradigm for energetic materials, overcoming the historical trade-offs between molecular stability and energy output through rational zwitterionic engineering.
在含能材料中同时集成高能量密度、低灵敏度和热稳定性是一个长达一个世纪的科学挑战。在这里,我们通过双两性离子电子离域策略解决了这个问题,得到了TYX-3,这是第一个结合了这些互排斥性质的双内盐三唑-四嗪框架。均匀的π电子分布和较高的键离解能赋予了优异的热稳定性(Td = 365°C)和tatb级的不灵敏度(冲击灵敏度为40 J,摩擦灵敏度为FS >; 360 N)。经工程设计的π堆叠网络实现了创纪录的密度(1.99 g·cm−3),爆轰性能超过HMX基准(爆轰速度9315 m·s−1,爆轰压力36.6 GPa)。在聚(3-硝基甲基-3-甲基乙烷)(PNMMFO)固体推进剂中的实际应用表明,在保持等效比冲的情况下,其安全性比传统的hmx基配方提高了5.4倍。这项工作为高能材料建立了一个新的设计范例,通过合理的两性离子工程克服了分子稳定性和能量输出之间的历史权衡。
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引用次数: 0
The application of porous organic cage as highly efficient desensitizer of RDX 多孔有机笼作为RDX高效脱敏剂的应用
IF 5.9 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-10-01 DOI: 10.1016/j.dt.2025.06.002
Hua Fang , Xiaodong Liu , Hao Li , Junying Li , Jiajie Song , Fanzhi Yang , Ruibin Liu , Min Xia , Zhaobo Zhang , Yunjun Luo
The desensitization of nitramine explosives while maintaining energetic performance is challenging. A highly efficient desensitizer is the key to solving the antinomy. This study focuses on using porous organic cages (POCs), specifically CC3 and RCC3, to desensitize RDX. By coating 0.1 wt%–5 wt% of POCs on RDX particles, a series of composite energetic materials were prepared. Characterization results show that POCs change the surface morphology of RDX, and there are interfacial interactions between them. The RDX@POCs composites exhibit enhanced stabilities in terms of heat, impact, friction, and electrostatic spark. For the RDX@RCC3-5% composite, the impact sensitivity (EIS), friction sensitivity (EFS), and electrostatic sensitivity (EES) were significantly reduced by 66.7%, 68.8%, and 56.5%, respectively, while the detonation velocity decreased by merely 3.1%. These findings indicate that POCs, especially RCC3, are promising desensitizers for nitramine explosives, and their desensitization mechanisms likely involve barrier and buffering effects. The distinct desensitization behavior of RDX@RCC3 highlights the effectiveness of POCs in reducing the sensitivity of RDX without significantly compromising its energetic properties.
硝胺炸药在保持能量性能的同时脱敏是一项具有挑战性的工作。高效的脱敏剂是解决这一矛盾的关键。本研究的重点是使用多孔有机笼(POCs),特别是CC3和RCC3,来脱敏RDX。通过在RDX颗粒上涂覆0.1 wt% ~ 5 wt%的POCs,制备了一系列复合含能材料。表征结果表明,poc改变了RDX的表面形貌,两者之间存在界面相互作用。RDX@POCs复合材料在热、冲击、摩擦和静电火花方面表现出增强的稳定性。对于RDX@RCC3-5%的复合材料,冲击灵敏度(EIS)、摩擦灵敏度(EFS)和静电灵敏度(EES)分别显著降低了66.7%、68.8%和56.5%,而爆速仅降低了3.1%。这些发现表明,POCs,特别是RCC3,是一种很有前途的硝胺炸药脱敏剂,其脱敏机制可能涉及屏障和缓冲作用。RDX@RCC3独特的脱敏行为突出了POCs在降低RDX灵敏度而不显著影响其能量特性方面的有效性。
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引用次数: 0
BCDH: Blockchain-based covert Diffie-Hellman key exchange scheme BCDH:基于区块链的隐蔽Diffie-Hellman密钥交换方案
IF 5.9 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-10-01 DOI: 10.1016/j.dt.2025.06.004
Qinghua Hu , Chunxiang Xu , Wanpeng Li
The purpose of the covert communication scheme is to conceal the communication behavior entirely. In such schemes, the sender and receiver rely on secret keys to establish a covert channel. However, conventional key exchange protocols would expose the key exchange process between them. An adversary who observes the key exchange would be aware of the existence of communication behavior. The keys used in covert communication are not suitable to be generated through conventional key exchange schemes. To address this, we propose a blockchain-based covert elliptic-curve Diffie-Hellman key exchange scheme (BCDH) to conceal the process of the key exchange in blockchain transactions. Following a straightforward setup, BCDH allows the sender and receiver to covertly exchange a secret key on a blockchain without direct communication. Furthermore, we expand the BCDH approach to operate across multiple blockchains, further enhancing its covertness and stability. We analyze BCDH from several perspectives, including covertness, security, randomness, etc. Additionally, we implement a prototype of BCDH on the Ethereum platform to assess its feasibility and performance. Our evaluation demonstrates that BCDH is efficient and well-suited for real-world applications.
隐蔽通信方案的目的是将通信行为完全隐藏起来。在这种方案中,发送方和接收方依靠密钥建立隐蔽通道。然而,传统的密钥交换协议将暴露它们之间的密钥交换过程。观察到密钥交换的攻击者将意识到通信行为的存在。秘密通信中使用的密钥不适合通过传统的密钥交换方案生成。为了解决这个问题,我们提出了一种基于区块链的隐蔽椭圆曲线Diffie-Hellman密钥交换方案(BCDH),以隐藏区块链交易中的密钥交换过程。通过简单的设置,BCDH允许发送方和接收方在区块链上秘密交换密钥,而无需直接通信。此外,我们将BCDH方法扩展到跨多个区块链运行,进一步提高其隐蔽性和稳定性。我们从隐蔽性、安全性、随机性等几个方面对BCDH进行了分析。此外,我们在以太坊平台上实现了BCDH的原型,以评估其可行性和性能。我们的评估表明,BCDH是高效的,非常适合实际应用。
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引用次数: 0
Preparation of HMX-based energetic microspheres with efficient self-healing function by microchannel technology to enhance storage performance and interface bonding effect 利用微通道技术制备具有高效自愈功能的hmx基高能微球,提高存储性能和界面键合效果
IF 5.9 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-10-01 DOI: 10.1016/j.dt.2025.05.023
Wenqing Li , Mianji Qiu , Wangjian Cheng , Qian Yang , Xiaohong Yan , Yousheng Qiu , Chongwei An , Baoyun Ye
The self-healing function is considered one of the effective ways to address structural damage and improve interfacial bonding in Energetic composite materials (ECMs). However, the currently prepared ECMs with self-healing function have problems such as irregular particle shape and uneven distribution of components, which affect the efficient play of self-healing function. In this paper, HMX-based energetic microspheres with self-healing function were successfully prepared by microchannel technology, which showed excellent self-healing effect in both Polymer-bonded explosives (PBXs) and Composite solid propellants (CSPs). The experimental results show that the HMX-based energetic microspheres with different binder contents prepared by microchannel technology show regular shape, HMX crystal particles are uniformly wrapped by self-healing binder (GAPU). When the content of GAPU in HMX-based energetic microspheres is 10%, PBXs show excellent self-healing effect and mechanical safety is improved by 400% (raw HMX vs S4, 5 J vs 25 J). As a high-energy component, the burning rate of CSPs is increased by 359.4%, the time (burning temperature > 1700 °C) is prolonged by 333.3%, and the maximum impulse force is increased by 107.3% (CSP-H vs CSP-S4, 0.84 mm/s vs 3.87 mm/s, 0.06 s vs 0.26 s, 0.82 mN vs 1.70 mN). It also has excellent storage performance. The preparation of HMX-based energetic microspheres with self-healing function by microchannel technology provides a new strategy to improve the storage performance of ECMs and the combustion performance of CSPs.
自愈功能被认为是解决高能复合材料(ecm)结构损伤和改善界面结合的有效途径之一。然而,目前制备的具有自愈功能的ecm存在颗粒形状不规则、组分分布不均匀等问题,影响了自愈功能的有效发挥。本文采用微通道技术成功制备了具有自修复功能的hmx基高能微球,该微球在聚合物粘结炸药(PBXs)和复合固体推进剂(csp)中均表现出优异的自修复效果。实验结果表明,采用微通道技术制备的不同粘结剂含量的HMX基含能微球呈规则形状,HMX晶体颗粒被自愈粘结剂(GAPU)均匀包裹。当GAPU在HMX基含能微球中的含量为10%时,pbx表现出良好的自愈效果,机械安全性提高400%(原料HMX vs S4, 5 J vs 25 J)。作为高能组分,csp的燃烧速度提高了359.4%,燃烧时间(燃烧温度>; 1700℃)延长了333.3%,最大冲力提高了107.3% (CSP-H vs CSP-S4, 0.84 mm/s vs 3.87 mm/s, 0.06 s vs 0.26 s, 0.82 mN vs 1.70 mN)。它还具有出色的存储性能。利用微通道技术制备具有自愈功能的hmx基能量微球,为提高ecm的储存性能和csp的燃烧性能提供了一种新的策略。
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引用次数: 0
Investigating the effect of NiO and NiF2 on boron carbide combustion 研究了NiO和NiF2对碳化硼燃烧的影响
IF 5.9 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-10-01 DOI: 10.1016/j.dt.2025.05.027
Siyi Zhang , Yue Jiang , Dunhui Xu , Jingxuan Li , Changlu Zhao , Lijun Yang
Boron-based fuels, recognized for their high energy density and potential in energetic applications, encounter challenges such as long ignition delays and incomplete combustion, which result in reduced combustion efficiency and limited performance in aerospace propulsion. In this study, boron carbide (B4C) is investigated as an alternative fuel to pristine boron due to its favorable gas-phase combustion. Both metal oxide (nickel oxide (NiO)) and metal fluoride (nickel fluoride (NiF2)) are selected as oxidizing modifiers to enhance the reactivity of B4C. A method combining laser ignition with optical diagnostics is employed to investigate the enhancing effects of different oxidizers on the ignition and combustion characteristics of B4C. Both NiO and NiF2 can significantly increase the combustion radiation intensity and reduce the time to maximum intensity of B4C. Differential scanning calorimetry, in-situ X-ray diffraction, and Fourier transform infrared spectroscopy were used for simultaneous thermal analysis of the B4C composite powders. Combined thermal analysis showed that the effects of NiO and NiF2 on promoting B4C combustion is mainly achieved via the formation of NimBn and the release of a large number of gas products. It is reasonable to speculate that the phase separation at the B2O3/NimBn interface forms new pathways for oxygen diffusion and reaction with the B core. The difference in the combustion mechanism of B4C with NiO and NiF2 lies in the gas phase products, i.e., CO2 and BF3, respectively, thus leading to significant differences in their reaction processes.
硼基燃料以其高能量密度和在高能应用方面的潜力而受到认可,但面临点火延迟时间长和燃烧不完全等挑战,导致燃烧效率降低,限制了航空航天推进的性能。在本研究中,碳化硼(B4C)由于其良好的气相燃烧特性而被研究作为原始硼的替代燃料。选择金属氧化物(氧化镍(NiO))和金属氟化物(氟化镍(NiF2))作为氧化改性剂来提高B4C的反应活性。采用激光点火与光学诊断相结合的方法,研究了不同氧化剂对B4C点火和燃烧特性的增强作用。NiO和NiF2均能显著提高燃烧辐射强度,缩短B4C达到最大强度的时间。采用差示扫描量热法、原位x射线衍射法和傅里叶变换红外光谱法对B4C复合粉末进行了热分析。综合热分析表明,NiO和NiF2促进B4C燃烧的作用主要是通过形成NimBn和释放大量气体产物来实现的。我们有理由推测,B2O3/NimBn界面处的相分离为氧扩散和与B核反应提供了新的途径。B4C与NiO和NiF2的燃烧机理的不同在于气相产物,即CO2和BF3,从而导致它们的反应过程存在显著差异。
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Defence Technology(防务技术)
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