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Characteristics of crack growth in brittle solids with the effects of material heterogeneity and multi-crack interaction 材料异质性和多裂纹相互作用影响下脆性固体裂纹生长的特征
IF 2.2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-03-27 DOI: 10.1007/s10704-024-00771-w
Luyu Wang, Zhen-Yu Yin, Weizhong Chen

Despite the extensive research on crack propagation in brittle solids, numerous unexplored problems still necessitate in-depth study. In this work, we focus on numerical modeling of multi-crack growth, aiming to explore the effect of material heterogeneity and multi-crack interaction on this process. To do this, an improved singular-finite element method (singular-FEM) is proposed with incorporation of heterogeneity and crack interaction. An efficient algorithm is proposed for simulating multi-crack propagation and interaction. Stress singularity near crack tip is reproduced by the singular elements. The singular-FEM is convenient and cost-effective, as the zone far away from crack tips is directly discretized using linear elements, in contrast to the quadratic or transition elements utilized in traditional FEM. Next, the proposed method is validated through benchmark study. Numerical results demonstrate that the superiority of the singular-FEM, which combines the merits of low cost and high accuracy. Then, the mechanics of crack growth are explored in more complex scenarios, accounting for the effects of crack interaction, loading condition and heterogeneity on crack trajectory, stress field and energy release rate. The findings reveal that the combined effect of heterogeneity and crack interaction plays a critical role in the phenomenon of crack growth, and the proposed method is capable of effectively modeling the process.

尽管对脆性固体中的裂纹扩展进行了广泛研究,但仍有许多未探索的问题需要深入研究。在这项工作中,我们将重点放在多裂纹生长的数值建模上,旨在探索材料异质性和多裂纹相互作用对这一过程的影响。为此,我们提出了一种改进的奇异有限元方法(singular-FEM),其中包含了异质性和裂纹相互作用。提出了一种模拟多裂纹扩展和相互作用的高效算法。奇异元素再现了裂纹尖端附近的应力奇异性。与传统有限元法中使用的二次元或过渡元不同,奇异有限元法直接使用线性元对远离裂纹尖端的区域进行离散化处理,因此既方便又经济。接下来,通过基准研究对所提出的方法进行了验证。数值结果证明了奇异有限元的优越性,它兼具低成本和高精度的优点。然后,考虑到裂纹相互作用、加载条件和异质性对裂纹轨迹、应力场和能量释放率的影响,在更复杂的情况下探索了裂纹生长的力学原理。研究结果表明,异质性和裂纹相互作用的综合效应在裂纹生长现象中起着关键作用,而所提出的方法能够有效地模拟这一过程。
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引用次数: 0
Fracture, my friend: the cutting of gummy metals 断裂,我的朋友:切割胶质金属
IF 2.2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-03-25 DOI: 10.1007/s10704-024-00767-6
Anirudh Udupa, Debapriya Pinaki Mohanty, James B. Mann, Koushik Viswanathan, Jason M. Davis, Srinivasan Chandrasekar

The study of fracture mechanics is usually within the paradigm of a failure mode that needs to be avoided. However, both in nature and in modern technology, there exist several situations where an ability to fracture is essential. In this work, we consider the problem of machining highly ductile and strain-hardening metals, such as annealed Cu, Al and Ta. These metals are known by the moniker “gummy metals” due to the large forces and poor surface finish associated with machining them. We investigate a chemo-mechanical technique involving adsorption of organic monolayers on the metal surfaces that causes the metals to become relatively brittle. This transition from ductile to brittle results in > 50% drop in the cutting force and an order of magnitude improvement in the surface finish. Molecular dynamics simulations of the phenomenon show the organic monolayers impose a surface stress on the metal surface which results in arresting of the dislocations close to the surface. The results suggest that a deeper understanding of the underlying mechanism has implications in environment-assisted cracking, stress-corrosion cracking and hydrogen embrittlement.

对断裂力学的研究通常是在需要避免的失效模式范式内进行的。然而,无论是在自然界还是在现代技术中,都存在着断裂能力至关重要的几种情况。在这项工作中,我们考虑的是加工高延展性和应变硬化金属(如退火铜、铝和钽)的问题。这些金属被称为 "胶质金属",因为加工它们时会产生很大的力,而且表面光洁度很差。我们研究了一种化学机械技术,该技术涉及在金属表面吸附有机单层,从而使金属变得相对较脆。这种从韧性到脆性的转变使切削力下降了 50%,表面光洁度提高了一个数量级。对这一现象进行的分子动力学模拟显示,有机单层对金属表面施加了表面应力,导致靠近表面的位错停止。研究结果表明,深入了解其基本机制对环境辅助开裂、应力腐蚀开裂和氢脆都有影响。
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引用次数: 0
A phase field model for ductile fracture considering the strain rate, stress triaxiality and Lode angle parameter 考虑应变率、应力三轴性和洛德角参数的韧性断裂相场模型
IF 2.2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-03-25 DOI: 10.1007/s10704-024-00770-x
Tao Gu, Zhanjiang Wang, Pengfei Ran

Ductile materials exhibit rate-dependent behaviors when subjected to different loading rates, particularly during impact and explosion events. In order to investigate the high strain rate behaviors of metal materials, a phase field model considered the rate-dependent threshold for effective plastic work is proposed. And the presented model couples the influences of the stress triaxiality and Lode angle parameter on failure behaviors. Later, a single element is modeled to demonstrate the impacts of the model in predicting stress-strain relations under varying loading rates. To illustrate the impacts of the Lode angle parameter on load-displacement responses, rectangular notch specimens are used. Next, the presented model is employed to mimic the shear fracture of hat-shaped specimens at different strain rates based on the split Hopkinson pressure bar tests, and the model parameters are calibrated by comparing the strain waveforms between the simulations and experiments. The numerical results indicate the developed model is capable of accurately reproducing the shear ductile fracture of the hat-shaped specimens under high strain rates.

韧性材料在承受不同加载速率时,尤其是在冲击和爆炸事件中,会表现出速率依赖性行为。为了研究金属材料的高应变速率行为,我们提出了一个相场模型,该模型考虑了有效塑性功的速率相关阈值。该模型结合了应力三轴性和 Lode 角参数对破坏行为的影响。随后,对单个元素进行建模,以展示该模型在不同加载速率下对预测应力应变关系的影响。为了说明洛德角参数对载荷-位移响应的影响,使用了矩形缺口试样。接着,根据霍普金森压力棒分裂试验,采用所提出的模型模拟帽形试样在不同应变速率下的剪切断裂,并通过比较模拟和试验的应变波形校准模型参数。数值结果表明,所开发的模型能够准确再现高应变速率下帽形试样的剪切韧性断裂。
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引用次数: 0
Coupled crystal plasticity and damage model for micro crack propagation in polycrystalline microstructures 多晶微结构中微裂纹扩展的耦合晶体塑性和损伤模型
IF 2.2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-03-21 DOI: 10.1007/s10704-024-00772-9
S. Siddharth, Shalvi Singh, Syed Mustafa Kazim, Pritam Chakraborty

Micro-crack propagation in polycrystalline materials can strongly depend on the defect size and its ratio to specimen size, and local variation in the microstructural features such as grain orientation, size, etc. While the dependencies are understood heuristically, the use of mechanistic models to capture the effect of various factors influencing micro-crack propagation can enable accurate prediction of fracture properties of polycrystalline materials and their engineering. To this end, a crystal plasticity coupled to damage model for micro-crack propagation on cleavage planes has been developed in this work and is shown to successfully capture the grain orientation dependent growth. In order to identify a suitable integration scheme for the coupled model, a one-dimensional model is developed and a detailed comparative analysis of three different schemes is performed. The analysis shows that the coupled explicit–implicit scheme is the most suitable and is a key finding of this work. Subsequently, a two-scale multi-scale method has been developed to include the interaction between the defect, its surrounding microstructure and the specimen. The two-scale method along with the coupled crystal plasticity-damage model has been applied to perform finite element method based micro-crack growth simulations for a microstructurally short and physically long crack with two different microstructures with random orientation and texture. Such a study comparing microstructural effects on crack growth from pre-existing defects of drastically disparate sizes hasn’t been performed before and is a novelty of this work. The analyses clearly show that though the micro-crack path from long crack is different depending on the orientation distribution, the rates are nearly independent of the local behavior. Moreover, the micro-crack propagation rate from long crack is significantly larger at the initial stages, with the latter showing significant acceleration after a small growth. Overall, the influence of microstructure on the crack growth behavior is stronger for short cracks, which conform with experimental observations and is successfully captured by the proposed model.

多晶材料中的微裂纹扩展在很大程度上取决于缺陷尺寸及其与试样尺寸的比例,以及晶粒取向、尺寸等微结构特征的局部变化。虽然对这些依赖关系的理解是启发式的,但使用机理模型来捕捉影响微裂纹扩展的各种因素的作用,可以准确预测多晶材料的断裂特性及其工程设计。为此,本研究开发了一种晶体塑性耦合损伤模型,用于分析微裂纹在劈裂面上的扩展,该模型成功地捕捉到了与晶粒取向相关的生长。为了确定耦合模型的合适积分方案,我们建立了一个一维模型,并对三种不同方案进行了详细的比较分析。分析表明,显式-隐式耦合方案是最合适的,也是这项工作的关键发现。随后,还开发了一种双尺度多尺度方法,以包括缺陷、其周围微观结构和试样之间的相互作用。该双尺度方法与晶体塑性-损伤耦合模型一起,被应用于对具有随机取向和纹理的两种不同微结构的微结构短裂纹和物理长裂纹进行基于有限元法的微裂纹生长模拟。这种比较微观结构对先前存在的尺寸截然不同的缺陷所产生的裂纹生长的影响的研究以前从未进行过,是这项工作的一个新颖之处。分析清楚地表明,虽然长裂纹的微裂纹路径因取向分布而异,但其速率几乎与局部行为无关。此外,长裂纹的微裂纹扩展速率在初始阶段明显较大,而后者在小幅增长后会显著加速。总体而言,微观结构对短裂纹的裂纹生长行为影响更大,这与实验观察结果一致,并被所提出的模型成功捕捉。
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引用次数: 0
Contact problem of two punches in an elastic coating attached to a porous material 多孔材料弹性涂层中两个冲头的接触问题
IF 2.2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-03-11 DOI: 10.1007/s10704-023-00761-4
Yonglin Yang, Shenghu Ding, Xing Li, Wenshuai Wang

This paper investigates the contact problem of an elastic layer that is perfectly attached to a porous half-space by two rigid flat punches with collinear symmetry. Using integral transformation, the problem is condensed to a singular integral equation of the Cauchy type. Then, the exact expressions for the surface contact stress and surface interface displacement are provided. By using the Gauss–Chebyshev technique, the integral equations are solved numerically, and the variations of the unknown contact stresses and deformations for different parameters are addressed. The results indicate that stress concentration is typically higher on the outer edge of the contact area compared to the inner edge. This also explains why surface damage is more likely to occur on the outer edge in elastic and poroelastic materials. Due to the interaction between the two punches, there will be a superposition of normal displacements at the center. The deformation or bulging at the center can be managed by adjusting the parameter values, allowing the engineered material to fulfill its intended purpose. The potential applications of these research findings encompass safeguarding porous structures against contact-related deformation and damage.

本文研究的是弹性层与多孔半空间的接触问题,该弹性层由两个具有对偶对称性的刚性扁平冲头完全连接。利用积分变换,将问题浓缩为一个 Cauchy 型奇异积分方程。然后,给出了表面接触应力和表面界面位移的精确表达式。利用高斯-切比雪夫技术对积分方程进行数值求解,并探讨了不同参数下未知接触应力和变形的变化。结果表明,与内边缘相比,接触区域外边缘的应力集中程度通常更高。这也解释了为什么弹性和孔弹性材料的表面损伤更容易发生在外缘。由于两个冲头之间的相互作用,中心会出现法向位移的叠加。可以通过调整参数值来控制中心的变形或隆起,使工程材料达到预期目的。这些研究成果的潜在应用领域包括保护多孔结构免受与接触相关的变形和损坏。
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引用次数: 0
Study on the whole dynamical fracture process of sandstone samples 砂岩样本整体动态断裂过程研究
IF 2.2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-02-27 DOI: 10.1007/s10704-023-00759-y
Fu Cao, Liping Yang, Lian Li, Yuefeng Li, Qi-zhi Wang, Enlong Liu

The single cleavage drilled compression specimens of sandstone were impacted by the large-diameter split Hopkinson pressure bar, during which the whole model-I dynamical fracture process was successfully observed. A crack propagation gauge is used to monitor the key time moment of dynamic initiation, propagation, arrest and re-initiation, respectively. The fractal crack extension model is used to analysis the propagation speed of the tortuous crack, and with further combination of the experimental–numerical-analytical method, to determine the dynamic initiation toughness, dynamic propagation toughness, dynamic arrest toughness, and dynamic re-initiation toughness of sandstone. The results show that in the process of crack propagation, the crack propagation path is torturous; and for this curved path, the value of the universal function, which is characterized by the crack’s velocity, is smaller than that with a straight path. The dynamic propagation toughness thus obtained is closer to its real value by using the fractal model. Sandstone’s dynamic initiation toughness is greater than the dynamic arrest toughness, and the dynamic initiation toughness is slightly bigger than the dynamic re-initiation toughness.

用大直径分体式霍普金森压力棒冲击砂岩单劈裂钻孔压缩试样,成功观测了整个模型-I动态断裂过程。使用裂纹扩展仪分别监测动态起始、扩展、停止和再起始的关键时间点。利用分形裂纹扩展模型分析了迂回裂纹的扩展速度,并进一步结合实验-数值-分析方法,确定了砂岩的动态韧度、动态扩展韧度、动态停滞韧度和动态再启动韧度。结果表明,在裂纹扩展过程中,裂纹的扩展路径是弯曲的;对于这种弯曲路径,以裂纹速度为特征的通用函数值小于直线路径。利用分形模型得到的动态扩展韧性更接近其实际值。砂岩的动态起始韧度大于动态终止韧度,动态起始韧度略大于动态再起始韧度。
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引用次数: 0
Crack tip shielding and size effect related to parallel edge cracks under uniaxial tensile loading 单轴拉伸加载下与平行边缘裂纹相关的裂纹尖端屏蔽和尺寸效应
IF 2.2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-02-22 DOI: 10.1007/s10704-023-00756-1
Francesco Ferrian, Pietro Cornetti, Alberto Sapora, Hossein Talebi, Majid R. Ayatollahi

The present work aims at investigating crack shielding and size effect related to a cracked slab under tensile loading. For this purpose, experimental tests are carried out on PMMA cracked samples. Three different geometries are taken into account, presenting one, two or three parallel edge cracks, and assuming their distance equal to their initial length. Results are interpreted through the coupled stress and energy criterion of Finite Fracture Mechanics (FFM). The approach is implemented numerically, and parametric finite element analyses are carried out to evaluate the normal stress field and the stress intensity factor for each configuration. It is found that asymmetric crack propagation has to be preferred according to the energy balance. The matching between FFM failure predictions and experimental data reveals to be satisfactory.

摘要 本研究旨在探讨拉伸载荷下裂纹板的裂纹屏蔽和尺寸效应。为此,对 PMMA 裂纹样品进行了实验测试。试验考虑了三种不同的几何形状,分别为一条、两条或三条平行边缘裂纹,并假设其距离等于初始长度。通过有限断裂力学(FFM)的耦合应力和能量准则对结果进行解释。该方法采用数值方法,并进行了参数有限元分析,以评估每种配置的法向应力场和应力强度因子。结果发现,根据能量平衡,非对称裂纹扩展更受青睐。FFM 失效预测与实验数据之间的匹配令人满意。
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引用次数: 0
Porous plasticity modeling of local necking in sheet metals 金属板局部缩颈的多孔塑性模型
IF 2.2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-02-21 DOI: 10.1007/s10704-024-00764-9
R. Sidharth, S. M. Keralavarma

Sheet metals subjected to biaxial plane stress loading typically fail due to localized necking in the thickness direction. Classical plasticity models using a smooth yield surface and the normality flow rule cannot predict localized necking at realistic strain levels when both the in-plane principal strains are tensile. In this paper, a recently developed multi-surface model for porous metal plasticity is used to show that the development of vertices on the yield surface at finite strains due to microscopic void growth, and the resulting deviations from plastic flow normality, can result in realistic predictions for the limit strains under biaxial tensile loadings. The shapes of the forming limit curves predicted using an instability analysis are in qualitative agreement with experiments. The effect of constitutive features such as strain hardening and void nucleation on the predicted ductility are discussed.

承受双轴平面应力加载的薄板金属通常会因厚度方向的局部缩颈而失效。使用光滑屈服面和正态流动规则的经典塑性模型无法预测在两个平面内主应变均为拉伸时的实际应变水平下的局部缩颈现象。本文使用最近开发的多孔金属塑性多表面模型来说明,在有限应变下,屈服面上由于微观空隙增长而产生的顶点,以及由此导致的塑性流动常态偏差,可以真实预测双轴拉伸载荷下的极限应变。利用不稳定性分析预测的成形极限曲线形状与实验结果基本一致。讨论了应变硬化和空洞成核等构成特征对预测延展性的影响。
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引用次数: 0
A fatigue model under Cosserat peridynamic framework for concrete fatigue cracking 混凝土疲劳开裂的 Cosserat 周动态框架下的疲劳模型
IF 2.2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-02-20 DOI: 10.1007/s10704-023-00757-0
Xianyang Guo, Ji Wan, Xihua Chu, Shan Li

A novel fatigue model under Cosserat peridynamic framework is proposed to investigate concrete fatigue performance. In this model, a novel cyclic bond failure criterion is established to measure the combined tension/compressive-shear fatigue failure in concrete, which is derived from the Bresler-Pister criterion. Three benchmarks with different fatigue crack modes in concrete are designed. Results show that the mode I and mixed mode I-II fatigue crack patterns are predicted. In the three-point-bend beam fatigue test, the numerical result matches well with the experimental result, in the uniaxial compressive fatigue test, the effects of Cosserat parameters on fatigue crack patterns are discussed. Results found that the Cosserat parameters reflect the effects of concrete microstructures on crack patterns, and the larger Cosserat shear modulus accelerates the fatigue crack propagation process.

摘要 为研究混凝土的疲劳性能,提出了 Cosserat 周动态框架下的新型疲劳模型。在该模型中,建立了一种新的循环粘结破坏准则,用于测量混凝土的拉伸/压缩-剪切组合疲劳破坏,该准则源于布雷斯勒-皮斯特准则。设计了三种不同疲劳裂缝模式的混凝土基准。结果表明,模式 I 和模式 I-II 混合疲劳裂缝模式均可预测。在三点弯曲梁疲劳试验中,数值结果与试验结果吻合良好;在单轴受压疲劳试验中,讨论了 Cosserat 参数对疲劳裂纹模式的影响。结果发现,Cosserat 参数反映了混凝土微结构对裂缝形态的影响,Cosserat 剪切模量越大,疲劳裂缝扩展过程越快。
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引用次数: 0
Introduction to the special issue on nonlocal models in fracture and damage 断裂与损伤中的非局部模型特刊简介
IF 2.2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-02-19 DOI: 10.1007/s10704-024-00769-4
Florin Bobaru, Ugo Galvanetto, Ziguang Chen
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引用次数: 0
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International Journal of Fracture
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