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Cleavage fracture of high strength tempered martensite and mixed tempered martensite + upper bainite medium carbon steel 高强回火马氏体和混合回火马氏体+上贝氏体中碳钢解理断裂
IF 2.5 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-11-29 DOI: 10.1007/s10704-025-00898-4
Frank Tioguem Teagho, Mohamed Sennour, Matthieu Maziere, André Galtier, Anne-Françoise Gourgues-Lorenzon

This work focuses on the relationships between microstructure and cleavage fracture of a high strength, medium carbon, low alloy steel. The local approach to brittle fracture was applied to both a tempered martensitic microstructure and a mixed tempered martensite + upper bainite microstructure. Three tempering levels were considered to vary the carbide size distribution. Tensile tests were carried out at −196 °C on smooth and notched tensile specimens, followed by fracture surface investigations and finite element analysis.

In tempered martensite microstructures, both from actual cleavage initiation sites as well as from Smith’s model predictions, the fracture mechanism and the cleavage fracture stress were driven by the size of coarser M3C carbides (namely, the 2% coarser particles). The presence and spatial distribution of upper bainite packets in the tempered martensite matrix governed cleavage fracture initiation of the mixed microstructures, leading to lower and more scattered values of the cleavage fracture stress.

本文主要研究了高强度中碳低合金钢的显微组织与解理断裂的关系。对回火马氏体组织和回火马氏体+上贝氏体混合组织均采用局部脆性断裂方法。考虑了三种回火水平对碳化物尺寸分布的影响。在- 196°C下对光滑和缺口拉伸试样进行拉伸试验,然后进行断口表面研究和有限元分析。在回火马氏体微观组织中,无论是从实际解理起始位置还是从Smith的模型预测来看,断裂机制和解理断裂应力都是由较粗的M3C碳化物(即2%的粗颗粒)的尺寸驱动的。回火马氏体基体中上部贝氏体包块的存在和空间分布控制了混合组织的解理断裂起裂,导致解理断裂应力值更低且更分散。
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引用次数: 0
A multi-field phase-field framework for thermomechanical fracture in layered rocks incorporating bedding plane interfaces 含层理面界面层状岩石热力学断裂的多场相场框架
IF 2.5 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-11-28 DOI: 10.1007/s10704-025-00897-5
Qianqian Zhao, Jia-Nan He,  Smriti, Sundararajan Natarajan, Tiantang Yu

This study presents a phase-field modeling framework that combines an interfacial phase-field approach with adaptive mesh refinement to simulate thermomechanically-induced fractures in layered rocks. Meanwhile, this study implements the interfacial phase-field method in COMSOL. The interfacial phase-field method captures smooth transitions in material properties across bedding planes, avoiding explicit interface modeling while accurately representing mechanical and thermal responses near these interfaces. To reduce the computational cost typical of phase-field fracture simulations, an adaptive mesh refinement strategy is employed using the COMSOL API. The mesh refinement is dynamically guided by the phase-field variable within COMSOL’s Application Builder, enabling focused refinement around evolving cracks while maintaining coarser meshes elsewhere. The coupled four-field system (temperature, displacement, phase-field, and interfacial phase-field) is solved through segregated solution steps (staggered solution scheme). Compared with uniform mesh refinement, the adaptive approach significantly reduces computational demands without sacrificing accuracy in predicting crack paths and fracture morphologies. Validation through multiple numerical examples under quasi-static thermomechanical loading demonstrates the framework’s capability to capture complex fracture processes influenced by thermal effects and bedding-plane heterogeneity. This approach offers a robust and efficient tool for modeling fractures in layered rocks, with practical implications for geothermal energy extraction, nuclear waste disposal, and deep underground engineering.

本研究提出了一种相场建模框架,该框架结合了界面相场方法和自适应网格细化来模拟层状岩石中的热力学诱导裂缝。同时,本研究在COMSOL中实现了界面相场法。界面相场方法捕获了材料属性在层理平面上的平滑过渡,避免了显式界面建模,同时准确地表示了这些界面附近的机械和热响应。为了降低相场压裂模拟的计算成本,采用COMSOL API自适应网格细化策略。网格细化是由COMSOL的Application Builder中的相场变量动态引导的,可以围绕不断变化的裂缝进行集中细化,同时在其他地方保持较粗的网格。耦合的四场体系(温度、位移、相场和界面相场)通过分离的溶液步骤(交错溶液方案)求解。与均匀网格细化相比,自适应方法在不牺牲裂纹路径和断裂形态预测精度的情况下显著降低了计算量。在准静态热力学载荷下的多个数值算例验证表明,该框架能够捕捉受热效应和层理面非均质性影响的复杂断裂过程。这种方法为层状岩石中的裂缝建模提供了一种强大而有效的工具,对地热能源开采、核废料处理和深部地下工程具有实际意义。
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引用次数: 0
A position-based FEM approach for modeling mixed-mode cracks in concrete 基于位置的混凝土混合模式裂缝有限元模拟方法
IF 2.5 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-11-27 DOI: 10.1007/s10704-025-00899-3
Danilo Silva Bomfim, Humberto Breves Coda, Rodrigo Ribeiro Paccola

This research introduces a novel mixed-mode discrete crack formulation to simulate crack growth in concrete using position-based High Aspect Ratio (HAR) finite elements. The approach is based on the discrete crack methodology known as Mesh Fragmentation Technique (MFT) and uses HAR interface elements to model cracks through a proposed mixed-mode continuous damage model. In this study, a recently extended version of MFT is employed, which is position-based and accounts for large displacements and rotations. The framework addresses mixed-mode crack behavior through a novel damage model that incorporates both shear and tensile displacements to compute the scalar damage variable. The study includes validation examples that confirm the accuracy of the formulation, along with comparisons between numerical results and experimental data for load-bearing capacity and crack propagation trajectories. Additionally, an example under large displacements is presented to demonstrate the applicability of the proposed framework in geometric nonlinear problems. The results demonstrate that the formulation accurately represents mixed-mode crack growth in concrete.

本研究采用基于位置的高纵横比(HAR)有限元,引入了一种新的混合模式离散裂缝公式来模拟混凝土中的裂缝扩展。该方法基于被称为网格破碎技术(MFT)的离散裂纹方法,并使用HAR界面元素通过提出的混合模式连续损伤模型来建模裂纹。在本研究中,采用了MFT的最新扩展版本,该版本基于位置并考虑了大位移和旋转。该框架通过结合剪切和拉伸位移计算标量损伤变量的新型损伤模型来解决混合模式裂纹行为。该研究包括验证实例,以确认公式的准确性,以及将承载能力和裂纹扩展轨迹的数值结果与实验数据进行比较。此外,还给出了一个大位移情况下的算例,说明了该框架在几何非线性问题中的适用性。结果表明,该公式准确地反映了混凝土中混合模式裂纹的扩展。
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引用次数: 0
Finite element analysis of void growth near a notch tip in a shape memory alloy 形状记忆合金缺口尖端附近空隙生长的有限元分析
IF 2.5 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-11-24 DOI: 10.1007/s10704-025-00895-7
Tinku Kumar Mahato, R. Narasimhan

In this work, plane strain finite element simulations are conducted to analyze the growth of a circular void ahead of a notch tip in a shape memory alloy subjected to combined modes I and II loading, under small-scale yielding and transformation conditions. This study is motivated by a recent experimental investigation which showed predominantly dimple fracture occurring near a crack tip in a NiTi shape memory alloy as the mode II component is increased. An isotropic constitutive model that captures the coupled nature of superelasticity and plasticity is employed in the present simulations. The material is taken to be initially in the austenite phase above the austenite finish temperature. Also, computations are performed for a reference elastic-plastic material having austenite properties to understand the role of phase transformation on near-tip void growth and coalescence. It is found that the energy release rate at coalescence of the void and the notch, Jc, decreases with enhancement in mode II component for both materials, which corroborates with experimental observations. It is traced to faster strain localization mediated by intense shearing in the ligament bridging the notch tip and the void. Furthermore, phase transformation plays a benevolent role by impeding plastic strain development in the ligament resulting in 30 to 35% higher Jc compared to the reference elastic-plastic material, irrespective of mode mixity. It also leads to slower void growth especially at later stages of loading. A systematic analysis of inelastic strain, martensite volume fraction and hydrostatic stress/triaxiality prevailing in the ligament and in the region around the void is conducted to clearly understand the above trends.

本文采用平面应变有限元模拟方法,分析了形状记忆合金在小尺度屈服和转变条件下,在I型和II型复合载荷作用下,缺口尖端前圆孔的生长情况。最近的一项实验研究表明,随着II型分量的增加,NiTi形状记忆合金的裂纹尖端附近主要发生韧窝断裂。采用了一个各向同性的本构模型,该模型捕捉了超弹性和塑性的耦合特性。在奥氏体完成温度以上,材料被认为最初处于奥氏体相。此外,还对具有奥氏体特性的参考弹塑性材料进行了计算,以了解相变在近尖端空洞生长和聚结中的作用。结果表明,两种材料在空穴与缺口接合处的能量释放率随II型分量的增强而减小,这与实验观察结果相吻合。这可以追溯到由连接缺口尖端和空隙的韧带的强烈剪切介导的更快的应变定位。此外,与参考弹塑性材料相比,无论模态混合如何,相变通过阻碍韧带中的塑性应变发展起着有益的作用,导致Jc提高30 - 35%。这也导致孔隙生长缓慢,特别是在加载的后期阶段。为了清楚地了解上述趋势,我们对韧带和空洞周围区域的非弹性应变、马氏体体积分数和静水应力/三轴性进行了系统的分析。
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引用次数: 0
A pre-existing fluid-driven permeable fracture with Darcy flow 存在流体驱动的达西渗流渗透性裂缝
IF 2.5 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-11-11 DOI: 10.1007/s10704-025-00896-6
Mathibele Nchabeleng, Adewunmi Fareo

This study examines the propagation of a pre-existing fluid-driven fracture in a permeable rock. Incompressible laminar Newtonian fluid drives the fracture which experiences fluid loss through the fracture interface into the surrounding rock matrix. Because the Carter’s model derived from Darcy law has its many flaws, a new model for the fluid loss relating the leak-off depth to the net fluid pressure in the fracture is employed in this work. The elasticity of the rock is modelled using the Khristianovic-Geertsma-de Klerk (KGD) model. Starting out with lubrication equations, a system of partial integro-differential equations relating the width of the fracture to the net pressure and the leak-off depth is derived. Similarity solutions derived for the fracture half-width, net pressure, and depth of leak-off are used to reduce the system of partial integro-differential equations to a system of ordinary integro-differential equations. Numerical results are obtained for the fracture length, fracture half-width, leak-off depth and the net fluid pressure.

本研究考察了渗透性岩石中已存在的流体驱动裂缝的扩展。不可压缩层流牛顿流体驱动裂缝,流体通过裂缝界面漏失进入围岩基质。由于由Darcy定律导出的Carter模型存在许多缺陷,因此本文采用了泄漏深度与裂缝净流体压力之间的流体损失量新模型。岩石的弹性是用KGD模型来模拟的。从润滑方程出发,导出了裂缝宽度与净压力和泄漏深度之间的偏积分微分方程组。利用裂缝半宽、净压力和泄漏深度的相似解,将偏积分-微分方程组简化为普通积分-微分方程组。得到了裂缝长度、裂缝半宽、泄漏深度和净流体压力的数值结果。
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引用次数: 0
Microstructural information from fracture profiles in brittle materials 脆性材料断裂剖面的显微结构信息
IF 2.5 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-11-07 DOI: 10.1007/s10704-025-00894-8
Retam Paul, Sumit Basu

We investigate whether signatures of the underlying microstructure can be revealed through a post mortem statistical characterization of the fracture profile. To this end, we use the phase field model of fracture within a Finite Element framework to generate cracks that are resolved at the dominant microstructural length scale and run at least 100 times longer. The synthetic microstructures through which the crack propagates are carefully designed to provide some control over the eventual crack path. In each case, the fracture specimen is loaded in remote Mode-I. Cracks that are designed to be perfectly intergranular or propagate through a field of random toughness variations, lead to fracture profiles that are invariably flat at large scales. However, when profiled at the level of the dominant microstructural length scale, the same profiles appear to be self-affine and anti-persistent. On the other hand, in microstructures with randomly distributed defects that force the crack to follow a path largely dictated by the distribution of defects, the fracture profile is self-affine and persistent over a larger range of length scales. Thus, large scale persistence of the fracture profile in brittle fracture seems to be a sure indicator of the presence of random, ‘crack attracting’ defects like voids. In case of anti-persistent profiles, the microstructure is harder to discern. We show that even in these cases, the distribution of slopes of the crack segments, which in turn are connected to the local Mode-II perturbations encountered by the propagating crack tip, can provide some useful information about the nature of the underlying microstructure.

我们研究了是否可以通过对断裂剖面的死后统计特征来揭示底层微观结构的特征。为此,我们在有限元框架内使用断裂的相场模型来产生裂缝,这些裂缝在主要的微观结构长度尺度上得到解决,并且运行时间至少长100倍。精心设计了裂纹扩展的合成微观结构,以提供对最终裂纹路径的一些控制。在每种情况下,断裂试件都以远程i型加载。裂缝被设计成完美的晶间裂缝或通过随机韧性变化场扩展,导致断裂剖面在大尺度上总是平坦的。然而,当在主要微观结构长度尺度上进行剖面分析时,相同的剖面似乎是自仿射和抗持久性的。另一方面,在具有随机分布缺陷的微结构中,迫使裂纹遵循很大程度上由缺陷分布决定的路径,断裂轮廓是自仿射的,并且在更大的长度尺度范围内持续存在。因此,在脆性断裂中,断裂剖面的大规模持续似乎是随机的、“吸引裂纹”的缺陷(如空洞)存在的可靠指标。在反持久性配置文件的情况下,微观结构更难辨别。我们表明,即使在这些情况下,裂纹段的斜率分布,反过来又与扩展裂纹尖端遇到的局部ii型扰动有关,可以提供有关底层微观结构性质的一些有用信息。
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引用次数: 0
Less is more: removing a single bond increases the toughness of elastic networks 少即是多:去除单个键会增加弹性网络的韧性
IF 2.5 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-10-28 DOI: 10.1007/s10704-025-00891-x
Antoine Sanner, Luca Michel, Alessandra Lingua, David S. Kammer

We investigate how the removal of a single bond affects the fracture behavior of triangular spring networks, whereby we systematically vary the position of the removed bond. Our simulations show that removing the bond has two contrasting effects on the fracture energy for initiation of crack propagation and on the fracture energy for failure of the entire network. A single missing bond can either lower or raise the initiation fracture energy, depending on its placement relative to the crack tip. In contrast, the failure fracture energy is always equal to or greater than that of a perfect network. For most initial placements of the missing bond, the crack path remains straight, and the increased failure fracture energy results from arrest at the point of maximum local fracture resistance. When the crack deviates from a straight path, we observe an even higher fracture energy, which we attribute primarily to crack bridging. This additional toughening mechanism becomes active only at low failure strains of the springs; at higher failure strains, the crack path tends to remain straight. Altogether, our results demonstrate that even a single bond removal can significantly enhance toughness, offering fundamental insights into the role of defects in polymer networks and informing the design of tough architected materials.

我们研究了单个键的移除如何影响三角形弹簧网络的断裂行为,因此我们系统地改变了移除键的位置。我们的模拟表明,去除键对裂纹扩展起始的断裂能和整个网络破坏的断裂能有两种截然不同的影响。单个缺失的键可以降低或提高起始断裂能,这取决于它相对于裂纹尖端的位置。相反,破坏断裂能总是等于或大于完美网络的断裂能。对于缺失键的大多数初始位置,裂纹路径保持直线,并且破坏断裂能量的增加是由于在局部断裂阻力最大的点上停止。当裂纹偏离直线路径时,我们观察到更高的断裂能,我们将其主要归因于裂纹桥接。这种额外的增韧机制仅在弹簧的低失效应变时才起作用;在较高的破坏应变下,裂纹路径趋于保持直线。总之,我们的研究结果表明,即使去除单个键也可以显着提高韧性,为了解聚合物网络中缺陷的作用提供了基本见解,并为设计坚韧的建筑材料提供了信息。
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引用次数: 0
Crack propagation in the presence of multiple holes: phase field modelling supported by photoelasticity 多孔洞存在下的裂纹扩展:光弹性支持的相场模型
IF 2.5 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-10-27 DOI: 10.1007/s10704-025-00887-7
C. Anand, K. Ramesh, Sundararajan Natarajan

The reliability and structural integrity of the components get reduced when cracks grow during their service. This becomes even more critical when casting defects, such as macropores, are present in the component. This work investigates the crack trajectory in the presence of selected hole configurations by integrating phase field modelling with photoelasticity, serving as a precursor for modelling macroporosity. By lowering the computational burden typically associated with phase field modelling, photoelasticity has helped to arrive at a simple and consistent PFM approach capturing complex crack trajectories, validated experimentally for a wide configuration of holes with repeatability. Numerically simulated isochromatics are used to corroborate the findings from the phase field simulations and experiments.

构件在使用过程中出现裂纹,会降低构件的可靠性和结构完整性。当铸造缺陷,如在组件中存在大孔隙时,这变得更加关键。这项工作通过将相场建模和光弹性相结合,研究了在选择孔构型存在下的裂缝轨迹,作为模拟宏观孔隙度的先驱。通过降低通常与相场建模相关的计算负担,光弹性有助于实现一种简单而一致的PFM方法,该方法可以捕获复杂的裂纹轨迹,并在具有可重复性的广泛孔配置中得到实验验证。数值模拟的等色线证实了相场模拟和实验的结果。
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引用次数: 0
Crystal plasticity-based intergranular facture simulation of AA 5083 aluminum alloy for tri-junction grain boundary 基于晶体塑性的AA 5083铝合金三结晶界晶间断裂模拟
IF 2.5 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-10-17 DOI: 10.1007/s10704-025-00892-w
Xin Zhang, Qi Zhao, Hongxia Zhang, Zhipeng Zhai, Xiang Chen, Ying Hu, Zhuo Han, Nianfeng Zhang, Yucheng Gui, Magd Abdel Wahab

The fracture mode of AA 5083 Al–Mg alloy is predominantly intergranular. For this, a three-dimensional Crystal Plasticity Finite Element (CPFE) model is developed to investigate Grain Boundary (GB) fracture behavior under uniaxial tensile loading. Following parameter calibration, the simulated tensile strength demonstrates consistency with experimental data, with a high accuracy of 97%. Furthermore, by integrating CPFE model incorporating the dislocation slips with a GB model, a two-dimensional tri-junction crystal plasticity framework is established, and cohesive elements are implemented within the three grains to simulate GB fracture process under uniaxial tension. This tri-junction model shows a good convergence. The effect of grain orientation, location and GB thickness on GB fracture is investigated. The results reveal that grain orientation and location significantly influences GB fracture behavior. It is found that the Goss-Brass-P orientation combination demonstrates the optimal comprehensive mechanical properties, achieving a strain energy density of 7.09 MJ/m3. Furthermore, there exists a threshold effect about GB thickness on comprehensive property. The optimal performance is obtained when the cohesive that determines GB thickness is set to 2.

AA 5083铝镁合金的断裂方式以晶间断裂为主。为此,建立了三维晶体塑性有限元(CPFE)模型,研究了单轴拉伸载荷下晶界断裂行为。经参数校正,模拟的抗拉强度与实验数据一致,精度高达97%。将包含位错滑移的CPFE模型与GB模型相结合,建立了二维三结晶体塑性框架,并在三晶粒内部引入内聚元,模拟了单轴拉伸下的GB断裂过程。该三结模型具有良好的收敛性。研究了晶态取向、晶态位置和晶态厚度对晶态断裂的影响。结果表明,晶粒取向和晶粒位置对GB断裂行为有显著影响。结果表明,Goss-Brass-P取向组合具有最佳的综合力学性能,应变能密度达到7.09 MJ/m3。此外,GB厚度对综合性能存在阈值效应。当决定GB厚度的内聚性设置为2时,性能最优。
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引用次数: 0
Multiscale analysis and lifetime prediction of adhesive lap joints in contact with aggressive environments 接触侵蚀环境的粘接搭接多尺度分析及寿命预测
IF 2.5 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-10-16 DOI: 10.1007/s10704-025-00893-9
M. P. Ariza, M. Ortiz

We formulate a multiscale model of adhesive layers undergoing impurity-dependent cohesive fracture. The model contemplates three scales: i) at the atomic scale, fracture is controlled by interatomic separation and the thermodynamics of separation depends on temperature and impurity concentration; ii) the mesoscale is characterized by the collective response of a large number of interatomic planes across the adhesive layer, resulting in a thickness-dependence strength; in addition, impurities are uptaken from the environment and diffuse through the adhesive layer; and iii) at the macroscale, we focus on lap joints under the action of static loads and aggressive environments. Within this scenario, we obtain closed form analytical solutions for: the dependence of the adhesive layer strength on thickness; the length of the edge cracks, if any, as a function of time; the lifetime of the joint; and the dependence of the strength of the joint on time of preexposure to the environment. Overall, the theory is found to capture well the experimentally observed trends. Finally, we discuss how the model can be characterized on the basis of atomistic calculations, which opens the way for the systematic exploration of new material specifications.

我们建立了一个多尺度模型的胶粘剂层经历杂质依赖的粘聚断裂。该模型考虑了三个尺度:1)在原子尺度上,断裂受原子间分离控制,分离热力学取决于温度和杂质浓度;Ii)中尺度的特点是大量原子间平面在粘接层上的集体响应,导致强度与厚度相关;此外,杂质从环境中被吸收并通过粘接层扩散;iii)在宏观尺度上,我们关注静载荷和恶劣环境作用下的搭接。在这种情况下,我们得到了封闭形式的解析解:粘接层强度对厚度的依赖;边缘裂纹的长度(如果有的话)作为时间的函数;关节的寿命;以及接头强度对预暴露于环境时间的依赖性。总的来说,该理论很好地捕捉了实验观察到的趋势。最后,我们讨论了如何在原子计算的基础上表征模型,这为系统地探索新材料规格开辟了道路。
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引用次数: 0
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International Journal of Fracture
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