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Morphology of fracture profiles and toughness: competition between inter and transgranular fracture in two dimensional brittle solids 断口形貌与韧性:二维脆性固体中晶间断裂与穿晶断裂的竞争
IF 2.2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-01-09 DOI: 10.1007/s10704-024-00825-z
Retam Paul, Venkitanarayanan Parameswaran, Sumit Basu

Two dimensional intergranular brittle cracks propagating through a microstructured material produce fracture profiles which, at scales larger than the microstructural length scale, are anti-persistent and close to directed random walks with Hurst exponent (sim 0.5). The extent of intergranularity is controlled by the ratio of the toughness of the grain boundaries to that of the grain interior. However, experiments suggest [e.g. Ponson et al. (Phys Rev Lett 97(12), 2006)] that even when transgranular crack propagation is possible, the fracture profile is still close to a random walk. In this work, generating fracture profiles in a material with an idealised honeycomb microstructure using a phase field based model of crack propagation, we show that the competition between inter and transgranular fracture manifests in a manner that is more nuanced than what the experiments suggest. While the fracture profile is indeed always anti-persistent, transgranularity resulting from toughening the grains leads to profiles that can have roughness exponents much lower than 0.5. Moreover, in such cases, the overall toughness of the specimen scales with the Hurst exponent. On the other hand, transgranularity resulting from weakening the grain boundaries, without changing the toughness of the grain interior, always lead to fracture profiles close to the random walk.

通过微结构材料扩展的二维晶间脆性裂纹产生的断裂剖面,在大于微结构长度尺度的尺度上是抗持久的,接近具有Hurst指数(sim 0.5)的有向随机漫步。晶粒间度由晶界韧性与晶粒内部韧性之比控制。然而,实验表明[例如Ponson et al. (Phys Rev Lett 97(12), 2006)],即使可以实现穿晶裂纹扩展,断裂剖面仍然接近随机游走。在这项工作中,使用基于相场的裂纹扩展模型在具有理想蜂窝微观结构的材料中生成断裂剖面,我们表明,晶间断裂和穿晶断裂之间的竞争以一种比实验所表明的更微妙的方式表现出来。虽然断裂轮廓确实总是抗持久的,但由于晶粒增韧而产生的超粒度导致的轮廓的粗糙度指数可能远低于0.5。此外,在这种情况下,试样的整体韧性随赫斯特指数的变化而变化。另一方面,由于晶界弱化而产生的跨粒度,在不改变晶粒内部韧性的情况下,总是导致断口轮廓接近随机游走。
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引用次数: 0
Effects of laminar structure on fracture propagation and proppant transportation in continental shale oil reservoirs with multiple lithological-combination 层流结构对多岩性组合陆相页岩油藏裂缝扩展及支撑剂运移的影响
IF 2.2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-01-08 DOI: 10.1007/s10704-024-00831-1
Xiaohuan Zhang, Shicheng Zhang, Yushi Zou, Jianmin Li

To understand the effects of laminar structure on fracture propagation and proppant transportation intuitively, an improved true triaxial fracturing device with a proppant pumping unit was used to carry out sand-laden fracturing on shale oil reservoir samples with multiple lithological-combination and different laminar structures. Based on high-precision CT scanning technology and acoustic emission (AE) monitoring technology, the propagation mechanism of hydraulic fractures (HFs) and proppant transportation characteristics were analyzed, and the critical condition for lamina slip was proposed. The results show that laminas with initial width tend to be activated by fracturing fluid, resulting in diversion or offset. Closed laminas tend to be penetrated by HFs and are hardly activated by fracturing fluid. Rock with dense initial width laminas tends to form “#” shaped fractures interwoven with activated laminas and vertical fractures. In contrast, rock with closed laminas tends to form simple fractures dominated by vertical HFs. The width of HFs varies greatly from the perforation layer to the neighboring layer. As the difference in tensile strength between the interlayer and the perforated layer increases, the degree of decline in HF width significantly increases. Intensive AE activity was monitored at the intersection of vertical HFs and activated laminas, indicating that decreased fracture width causes proppants to bridge and block at the diversion and offset. Therefore, most proppants are filled in wide fractures near perforation, blocking the diversion and offset; there is almost no proppant in activated laminas. Reducing proppant diameter is conducive to placing the proppant in the activated laminas and interlayer HFs. Compared with placing 200 mesh and 120/140 mesh with similar fracture morphology samples, the proppant placement volume ratio of 400 mesh proppant placing samples increased by 7%. The findings significantly improve the scheme decision-making and parameter design of fracturing technology for thin interlayered shale oil reservoirs.

为了直观地了解层流结构对裂缝扩展和支撑剂运移的影响,采用改进的真三轴压裂装置和支撑剂抽油机,对多种岩性组合、不同层流结构的页岩油储层样品进行了含砂压裂。基于高精度CT扫描技术和声发射(AE)监测技术,分析了水力裂缝(HFs)的扩展机理和支撑剂运移特征,提出了层状滑移的临界条件。结果表明,具有初始宽度的层板容易被压裂液激活,导致导流或偏移。封闭板层容易被hf穿透,压裂液很难活化。初始宽度纹层致密的岩石往往形成与活化纹层和垂直缝交织的“#”型裂缝。而封闭板层的岩石则倾向于形成以垂直hf为主的简单裂缝。从射孔层到邻近层,hf的宽度变化很大。随着夹层与穿孔层抗拉强度差异的增大,HF宽度的下降程度显著增大。在垂直hf和活化层板的交叉处监测到强烈的声发射活动,表明裂缝宽度的减小导致支撑剂在导流和偏移处桥接和阻塞。因此,大多数支撑剂被填充在射孔附近的宽裂缝中,阻塞了转向和偏移;在活化层板中几乎没有支撑剂。减小支撑剂直径有利于将支撑剂放置在活化的层板和层间hf中。与放置200目和120/140目裂缝形态相似的支撑剂样品相比,400目支撑剂放置样品的放置体积比增加了7%。研究结果对薄层间页岩油藏压裂工艺的方案决策和参数设计具有重要意义。
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引用次数: 0
Cyclic tearing of a woven fabric embedded in a soft matrix 嵌在软基质中的编织织物的循环撕裂
IF 2.2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-01-08 DOI: 10.1007/s10704-024-00828-w
Jingyuan Tang, Fengkai Liu, Xi Chen, Zhigang Suo, Jingda Tang

A composite of a woven fabric embedded in a soft matrix exhibits the attributes of both constituents. The fabric is strong in tension but flexible in bending. The soft matrix impedes fluid penetration. Applications of such composites include tents, rain coats, and wound closure patches. How such a composite tears under cyclic load remains unclear. Here we embed a woven fabric of ultrahigh molecular weight polyethylene in a soft matrix of thermoplastic polyurethane, and tear each specimen of the composite with cyclic energy release rate of a fixed amplitude, G. Two thresholds are identified, Ga and Gb. When G < Ga, the composite does not tear. When Ga < G < Gb, the composite tears by yarn slip without yarn break, and then tearing arrests after yarns jam. When Gb < G, the composite tears, without arrest, by a combination of yarn slip and yarn break. We then prepare a composite with strengthened fabric-matrix interface, and find that Ga increases but Gb decreases. We interpret these findings in terms of stress deconcentration along the yarns. It is hoped that this study will aid the development of fatigue-resistant composites.

嵌入软基质中的机织织物的复合材料具有这两种成分的属性。这种织物张力很强,但弯曲很灵活。软基质阻碍流体渗透。这种复合材料的应用包括帐篷、雨衣和伤口闭合贴片。这种复合材料在循环荷载下是如何撕裂的还不清楚。本研究将超高分子量聚乙烯机织织物嵌入热塑性聚氨酯软基体中,并以固定振幅的循环能量释放率g撕裂复合材料的每个试样,确定了两个阈值Ga和Gb。当G <; Ga时,复合材料不撕裂。当Ga <; G <; Gb时,复合材料在不断纱的情况下先滑移撕裂,在卡纱后停止撕裂。当Gb <; G时,由于纱线滑移和纱线断裂的共同作用,复合材料的撕裂不会停止。制备了具有增强织物-基体界面的复合材料,发现Ga增加而Gb减少。我们根据沿纱线的应力集中来解释这些发现。希望本研究将有助于抗疲劳复合材料的发展。
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引用次数: 0
A 3D numerical study of mixed-mode (I and II) stationary notch tip fields in shape memory alloys 形状记忆合金混合模式(I和II)静止缺口尖端场的三维数值研究
IF 2.2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-01-08 DOI: 10.1007/s10704-024-00832-0
Tinku Kumar Mahato, R. Narasimhan

In this work, the 3D nature of stationary mixed-mode (I & II) notch tip fields in shape memory alloys, initially in austenite phase, under small scale transformation and yielding conditions is studied through finite element simulations. An isotropic constitutive model which represents the combined effects of superelasticity and plasticity is employed. The effects of the above factors and temperature on the evolution of transforming and plastic zones as well as the spatial distribution of near-tip stresses, plastic strain and martensite volume fraction are analyzed. The results show that at a temperature above the austenite finish temperature, (A_f), plasticity occurs before phase transformation takes place near the tip, whereas it does so only in the fully transformed martensite phase at a temperature well below (A_f). By contrast, the transforming zone is much smaller at higher temperature, which is attributed to impediment caused by plastic deformation. Under mixed-mode loading, hydrostatic stress is tensile near the stretched or blunted part of the notch, and compressive close to its sharpened portion. The plastic strain and martensite volume fraction are higher at the latter side. The thickness variations of field quantities become insignificant at distances from the tip of 0.25 to 0.5 of the specimen thickness.

在这项工作中,静止混合模式(I &amp;II)通过有限元模拟研究了形状记忆合金在小尺度相变和屈服条件下的缺口尖端场。采用了一种代表超弹塑性综合效应的各向同性本构模型。分析了上述因素和温度对相变区和塑性区的演化以及近尖端应力、塑性应变和马氏体体积分数的空间分布的影响。结果表明,在高于奥氏体表面温度(A_f)的温度下,塑性在尖端附近的相变发生之前就发生了,而在远低于(A_f)的温度下,塑性只在完全转变的马氏体相中发生。在较高温度下,相变区域要小得多,这是由于塑性变形造成的阻碍。在混合模式加载下,缺口拉伸或钝化部分附近的静水应力为拉应力,靠近其锐化部分的静水应力为压应力。后侧塑性应变和马氏体体积分数较高。场量的厚度变化变得微不足道,从0.25至0.5试样厚度的尖端距离。
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引用次数: 0
V-notch crack initiation by the coupled criterion considering plasticity 考虑塑性的v形缺口裂纹萌生耦合准则
IF 2.2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-01-06 DOI: 10.1007/s10704-024-00822-2
Aurélien Doitrand, Dominique Leguillon

An extension of the coupled criterion (CC) of finite fracture mechanics is proposed in order to assess brittle crack initiation considering plasticity. The main change compared to the classical linear elastic approach consists in considering the plastic strain energy variation due to crack initiation. The proposed approach enables assessing quasi-brittle failure at singularities or stress concentrators in materials exhibiting plastic deformation. It is illustrated on V-notch steel specimens subjected to bending. If plastic deformation is disregarded, the CC underestimates the failure force compared to those measured experimentally. Considering plasticity yields a better representation of failure force variation as a function of the V-notch angle.

提出了有限断裂力学耦合准则(CC)的一种扩展,以评估考虑塑性的脆性裂纹起裂。与经典线弹性方法相比,该方法的主要变化在于考虑了裂纹起裂引起的塑性应变能变化。提出的方法可以评估在奇点或应力集中的材料表现出塑性变形的准脆性破坏。在v形缺口钢试件上进行了说明。如果不考虑塑性变形,则与实验测量值相比,CC低估了破坏力。考虑塑性可以更好地表示破坏力变化作为v形缺口角的函数。
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引用次数: 0
Fatigue crack growth rate prediction under single peak overload based on WOA-BP neural network 基于WOA-BP神经网络的单峰过载下疲劳裂纹扩展速率预测
IF 2.2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-01-06 DOI: 10.1007/s10704-024-00827-x
Zihe Ye, Haoran Li, Wenqi Li, Yalian Wu, Zhong Xiang

This study is aimed at investigating the crack growth behavior of 2A12 aluminum alloy under constant amplitude loads and various single peak overload conditions, with a focus on the effects of different load ratios and overload ratios on the crack growth rate. Due to the complexity and numerous parameters involved in traditional physical models, we proposed a whale optimization algorithm-backpropagation neural network-based model for predicting crack growth rate. By comparing results on datasets of 2A12 aluminum alloy and QSTE340TM steel, including Wheeler, Huang, WOA-SVM, and WOA-RBF models, our study demonstrates that our model achieves higher predictive accuracy. Finally, the paper calculated the crack growth life using the cycle-by-cycle method and conducted a detailed comparison and analysis of the prediction errors of various models. This research holds significant theoretical and practical value for enhancing understanding of material crack behavior and developing more accurate models for predicting crack growth rates.

本研究旨在研究2A12铝合金在等幅载荷和各种单峰过载条件下的裂纹扩展行为,重点研究不同载荷比和过载比对裂纹扩展速率的影响。由于传统物理模型的复杂性和涉及的参数众多,我们提出了一种鲸鱼优化算法-基于反向传播神经网络的模型来预测裂纹扩展速率。通过对2A12铝合金和QSTE340TM钢数据集上Wheeler、Huang、WOA-SVM和WOA-RBF模型的结果对比,我们的研究表明,我们的模型具有更高的预测精度。最后,采用逐周法计算裂纹扩展寿命,并对各种模型的预测误差进行了详细的比较和分析。该研究对提高对材料裂纹行为的认识,建立更准确的裂纹扩展速率预测模型具有重要的理论和实用价值。
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引用次数: 0
Wave interactions and fracture evolution in a thin glass plate under impact: a combined experimental and peridynamic analysis 冲击作用下薄玻璃板的波相互作用与断裂演化:实验与动力学的结合分析
IF 2.2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-12-05 DOI: 10.1007/s10704-024-00813-3
Yenan Wang, Chian-Fong Yen, Jian Yu, Jared Wright, Florin Bobaru

We perform experiments and peridynamic simulations to understand the evolution of cracks in a thin glass plate, backed by a polycarbonate plate, impacted by a small projectile at 150 m/s. We use the peridynamic model to investigate how various types of crack systems are generated by the impact event and how they evolve in time. The detailed investigations of wave interactions and the different cracks and failure types they generate, performed using the peridynamic model, are unique. Post-mortem analysis of glass fragments allows comparisons with the computational results in terms of the kind and location of crack systems. Fractography results provide information about the growth direction for some of the edge cracks and the peridynamic results are used to explain the particular wave interactions leading to the observed behavior. The model captures, in an average sense, some wispy/very fine cracks (surface roughness) experimentally observed on fragments coming from the ends of the Hertzian-cone crack. This is the first attempt at using a computational model to predict the fine details and complex mechanisms of the origin and time evolution of fracture and full fragmentation in a glass plate from impact.

我们进行了实验和动力学模拟,以了解在聚碳酸酯板背后的薄玻璃板受到150m /s的小弹丸撞击时裂缝的演变。我们使用周期动力学模型来研究撞击事件如何产生各种类型的裂纹系统以及它们如何随时间演变。使用周期动力学模型对波浪相互作用及其产生的不同裂缝和破坏类型进行的详细研究是独一无二的。玻璃碎片的死后分析可以与裂缝系统的类型和位置的计算结果进行比较。断口学结果提供了一些边缘裂纹扩展方向的信息,周动力学结果用于解释导致所观察到的行为的特定波相互作用。在平均意义上,该模型捕获了在实验中观察到的来自赫兹锥裂纹末端的碎片上的一些稀疏/非常细的裂纹(表面粗糙度)。这是首次尝试使用计算模型来预测玻璃板撞击破裂和完全破碎的起源和时间演变的精细细节和复杂机制。
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引用次数: 0
Size-dependency and lattice-discreetness effect on fracture toughness in 2D crystals under antiplanar loading 尺寸依赖性和晶格离散性对反平面载荷下二维晶体断裂韧性的影响
IF 2.2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-17 DOI: 10.1007/s10704-024-00812-4
Thuy Nguyen, Daniel Bonamy

Fracture toughness is the material property characterizing resistance to failure. Predicting its value from the solid structure at the atomistic scale remains elusive, even in the simplest situations of brittle fracture. We report here numerical simulations of crack propagation in two-dimensional fuse networks of different periodic geometries, which are electrical analogs of bidimensional brittle crystals under antiplanar loading. Fracture energy is determined from Griffith’s analysis of energy balance during crack propagation, and fracture toughness is determined from fits of the displacement fields with Williams’ asymptotic solutions. Significant size dependencies are evidenced in small lattices, with fracture energy and fracture toughness both converging algebraically with system size toward well-defined material-constant values in the limit of infinite system size. The convergence speed depends on the loading conditions and is faster when the symmetry of the considered lattice increases. The material constants at infinity obey Irwin’s relation and properly define the material resistance to failure. Their values are approached up to (sim 15%) using the recent analytical method proposed in Nguyen and Bonamy (Phys Rev Lett 123:205503, 2019). Nevertheless, the deviation remains finite and does not vanish when the system size goes to infinity. We finally show that this deviation is a consequence of the lattice discreetness and decreases when the super-singular terms of Williams’ solutions (absent in a continuum medium but present here due to lattice discreetness) are taken into account.

断裂韧性是表征材料抗破坏的性能。即使在最简单的脆性断裂情况下,从原子尺度的固体结构预测其价值仍然是难以捉摸的。本文报告了不同周期几何形状的二维熔断器网络中裂纹扩展的数值模拟,这是二维脆性晶体在反平面载荷下的电模拟。断裂能由Griffith对裂纹扩展过程中能量平衡的分析确定,断裂韧性由Williams渐近解的位移场拟合确定。在小晶格中证明了显著的尺寸依赖性,断裂能和断裂韧性在无限系统尺寸极限下随系统尺寸以代数方式收敛于定义良好的材料常数值。收敛速度取决于加载条件,当考虑的晶格对称性增加时,收敛速度更快。无穷远处的材料常数服从欧文关系,可以很好地定义材料的抗破坏能力。使用Nguyen和Bonamy最近提出的分析方法(Phys Rev Lett 123:205503, 2019),它们的值接近(sim 15%)。然而,偏差仍然是有限的,并且当系统大小趋于无穷大时不会消失。我们最后表明,这种偏差是晶格离散性的结果,当考虑到Williams解的超奇异项(在连续介质中不存在,但由于晶格离散性而存在)时,这种偏差会减小。
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引用次数: 0
Crack propagation behavior in the stacked ({{varvec{TaC}}})–({{varvec{Gr}}}) core–shell composites 叠层核壳复合材料裂纹扩展行为({{varvec{TaC}}}) - ({{varvec{Gr}}})
IF 2.2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-30 DOI: 10.1007/s10704-024-00815-1
Asghar Aryanfar, Mert Kulak, Nasser P. Vafa, Vahideh Shahedifar, Mahdi G. Kakroudi

The catastrophic fracture of the ceramics limits their utilization in industrial applications. Particularly despite the wide potential of the Tantalum carbide (TaC) it is prone to sudden fracture due to its brittleness. Therefore, covering it with the ductile graphite (Gr) shell could improve its toughness as a shock absorber. In this regard, a percolation-based image processing framework is developed to quantify the area, periphery, and tortuosity of the generated cracks, as a measure for the crack deflection, from three distinct methods and correlate it to the shell fraction, stacking mode, and the fracture energy. As well, defining equivalent material for the core–shell composition, finite element simulations were carried out to project the local (i.e. real state) shape function versus the crack progress which has led to the estimation of the critical crack size in flexural leading. The results are useful for quantifying and optimization of the design parameters for the core–shell composites and their arrangements versus the specified application.

陶瓷的灾难性断裂限制了其在工业上的应用。特别是,尽管碳化钽(TaC)具有广泛的潜力,但由于其脆性,它容易发生突然断裂。因此,用延展性石墨(Gr)外壳覆盖可以提高其作为减震器的韧性。在这方面,我们开发了一个基于渗流的图像处理框架,通过三种不同的方法来量化所产生裂纹的面积、外围和弯曲度,作为裂纹挠度的度量,并将其与壳分数、堆叠模式和断裂能相关联。同时,定义了芯壳组成的等效材料,进行了有限元模拟,以投影局部(即真实状态)形状函数与裂纹进展的关系,从而估计了弯曲引出的临界裂纹尺寸。研究结果对核壳复合材料设计参数的量化和优化及其排列具有重要意义。
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引用次数: 0
The study on the high cycle fatigue performance and life prediction of Ti–6Al–4V alloy fabricated by laser engineered net shaping 激光工程净成形Ti-6Al-4V合金高周疲劳性能及寿命预测研究
IF 2.2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-23 DOI: 10.1007/s10704-024-00814-2
Jiwang Zhang, Liukui Hu, Dongdong Ji, Kaixin Su, Xingyu Chen

Three-dimensional characterization of internal defects in Ti–6Al–4V alloy fabricated by Laser Engineered Net Shaping (LENS) was conducted by utilizing synchrotron X-ray imaging technology. Subsequently, the statistical analysis of defect size, quantity, and morphology characteristics was performed. Additionally, high cycle fatigue tests were conducted to analyze the high cycle fatigue performance of LENS Ti–6Al–4V alloy and elucidate the causes of its anisotropic behavior. Furthermore, based on the multi-stage crack growth model, the high cycle fatigue life of LENS Ti–6Al–4V alloy was predicted. The results showed that the quantity and size of internal defects were small, with defects predominantly spherical pores and no lack of fusion defects detected. Longitudinal specimens exhibited significantly higher fatigue life at high stress levels compared to transverse specimens. The anisotropic behavior of high cycle fatigue performance of LENS Ti–6Al–4V alloy at high stress levels was mainly attributed to the anisotropic distribution of its microstructure, and defects had no impact on the fatigue performance of LENS Ti–6Al–4V alloy. As stress levels decreased, the fatigue life of both types of specimens approached each other, with fatigue strengths of 650 and 656 MPa at 2 × 106 cycles for longitudinal and transverse specimens respectively, showing minimal difference. In addition, the predictions from the multi-stage crack growth model aligned well with experimental results, effectively predicting the high cycle fatigue life of LENS Ti–6Al–4V alloy.

利用同步x射线成像技术对激光工程净成形(LENS)制备的Ti-6Al-4V合金内部缺陷进行了三维表征。随后,对缺陷的大小、数量和形态特征进行统计分析。通过高周疲劳试验,分析了LENS Ti-6Al-4V合金的高周疲劳性能,阐明了其各向异性行为的原因。基于多级裂纹扩展模型,对LENS Ti-6Al-4V合金的高周疲劳寿命进行了预测。结果表明:内部缺陷的数量和尺寸较小,缺陷以球形孔为主,不缺乏熔合缺陷;纵向试件在高应力水平下的疲劳寿命明显高于横向试件。高应力水平下LENS Ti-6Al-4V合金高周疲劳性能的各向异性主要归因于其组织的各向异性分布,缺陷对LENS Ti-6Al-4V合金的疲劳性能没有影响。随着应力水平的降低,两种试样的疲劳寿命趋于一致,在2 × 106次循环时,纵向和横向试样的疲劳强度分别为650和656 MPa,差异极小。此外,多级裂纹扩展模型的预测结果与实验结果吻合较好,可以有效预测LENS Ti-6Al-4V合金的高周疲劳寿命。
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引用次数: 0
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International Journal of Fracture
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