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Differential compliance from time domain vibration waveform fit and its application to fatigue crack growth rate testing 时域振动波形拟合的微分柔度及其在疲劳裂纹扩展速率测试中的应用
IF 2.5 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-09-03 DOI: 10.1007/s10704-025-00881-z
Ondřej Kovářík

The compliance method is widely used to measure crack length during testing of fracture mechanical properties such as fracture toughness and fatigue crack growth rate. Traditionally, the compliance is obtained from the load/deflection records. We present a time domain based differential compliance method, in which the compliance is obtained directly from the vibration waveform of a simple resonance assembly. The compliance computation from time domain signal offers high resolution and low noise providing unprecedented possibilities such as so called “rate-control” testing with fatigue frack growth rate directly controlled by a closed loop system. The differential approach enables to significantly reduce the effect of specimen clamping and material property changes during the test. The method has been utilized in many research project and its gradual development was described in several papers. This, paper, however, for the first time, summarizes and updates all important details of the technique necessary for its implementation as well as the derivation of the used vibrational model. It also describes the advantages and disadvantages of the method and its application potential in testing materials resistance to fatigue crack growth.

在断裂韧性和疲劳裂纹扩展速率等断裂力学性能测试中,柔度法被广泛用于测量裂纹长度。传统上,柔度是从荷载/挠度记录中获得的。提出了一种基于时域的微分柔度方法,该方法直接从简单谐振组件的振动波形中获得柔度。基于时域信号的柔度计算具有高分辨率和低噪声的特点,为闭环系统直接控制疲劳轨迹生长速率的“速率控制”测试提供了前所未有的可能性。差分方法能够显著减少试样夹紧和材料性能变化在测试过程中的影响。该方法已在许多研究项目中使用,并在几篇论文中描述了它的逐步发展。然而,这篇论文首次总结和更新了实现该技术所需的所有重要细节,以及所使用的振动模型的推导。介绍了该方法的优缺点及其在材料抗疲劳裂纹扩展测试中的应用潜力。
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引用次数: 0
Fracture toughness of soft solids with Mullins dissipation 考虑Mullins耗散的软固体断裂韧性
IF 2.5 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-08-23 DOI: 10.1007/s10704-025-00884-w
Guillaume Lostec, Rong Long

The fracture toughness of soft polymeric materials can be enhanced by inducing energy dissipation. While dissipation may be introduced through various chemical or physical mechanisms, at the continuum scale it is manifested in the hysteresis under a loading-unloading cycle. Such inelastic behavior, resembling the Mullins effect in filled rubber, may lead to ambiguities in the interpretation of fracture toughness measurements. Here we use finite element simulations to elucidate the mechanics of crack growth in soft inelastic solids. Specifically, we consider the pure shear configuration and adopt a phenomenological model to capture the Mullins effect. It is found that the apparent energy release rate continues to increase after the crack growth is initiated, resulting in a crack growth resistance curve. The physical origin of the resistance curve is attributed to the formation and expansion of a damage zone surrounding the crack tip. We use the simulation results to illustrate how the resistance curve is related to the force-stretch curve as well as their dependence on sample dimensions. Moreover, we discuss the interpretation of fracture toughness based on the resistance curve and the force-stretch curve. Our results can provide guidance to experimental characterization of fracture toughness in soft inelastic solids.

通过诱导能量耗散可以提高软质高分子材料的断裂韧性。虽然耗散可以通过各种化学或物理机制引入,但在连续尺度上,耗散表现为加载-卸载循环下的滞后。这种非弹性行为,类似于填充橡胶中的马林斯效应,可能导致断裂韧性测量解释的模糊性。在这里,我们使用有限元模拟来阐明软非弹性固体中裂纹扩展的机制。具体来说,我们考虑纯剪切结构,并采用现象学模型来捕捉穆林斯效应。发现裂纹扩展开始后,视能释放率继续增大,形成裂纹扩展阻力曲线。阻力曲线的物理起源归因于裂纹尖端周围损伤区域的形成和扩展。我们使用仿真结果来说明阻力曲线与力-拉伸曲线的关系以及它们对样本尺寸的依赖关系。此外,我们讨论了基于阻力曲线和力-拉伸曲线的断裂韧性的解释。研究结果可为软质非弹性固体断裂韧性的实验表征提供指导。
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引用次数: 0
Failure and damage evaluation of thermal barrier coatings under thermal cyclic environments: multi-physics modeling 热循环环境下热障涂层的失效和损伤评估:多物理场建模
IF 2.5 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-08-20 DOI: 10.1007/s10704-025-00874-y
Jinrong Yan, Kuiying Chen, Xin Wang

Under high-temperature adverse environments, the premature failure of air plasma spray thermal barrier coatings (APS-TBCs) is a preliminary phenomenon that can significantly limit the application of TBCs in gas turbine engines. The delamination failure of TBCs typically occurs at the interfaces between the topcoat and bond coat due to thermal mismatch stress and thermal gradient, resulting in crack propagation and final spallation failure of the coating. This paper undertakes a study of the delamination of TBCs using multi-physics methodologies. Heat transfer was cyclically implemented into the TBC model, resulting in a thermal gradient, to simulate the in-service operation of the TBC system. A variational-based sintering model for a topcoat of TBCs is incorporated into the simulation. The high-temperature creep model of the topcoat, thermal growth oxide (TGO) and bond coat is included. The stress field across the TBCs was calculated during the thermal cycles, with the location of high-stress concentration selected as the potential crack initiation site. Phase field damage modelling was conducted to study crack propagation, initially located at the high-tensile stress off-peak interface. Results indicate that at the off-peak interface, the crack propagates rapidly in the top right direction during the first few cycles, then stops propagating as the TGO thickens, because the location of the maximum principal stress is moved away from the interface. Since the accumulated stress at the crack tip at the end of cycles, cracks have the potential to propagate with a prolonged thermal cycle service.

在高温恶劣环境下,空气等离子喷涂热障涂层(aps - tbc)的过早失效是一种初步现象,严重限制了热障涂层在燃气涡轮发动机上的应用。由于热失配应力和热梯度的作用,涂层脱层失效通常发生在面涂层和粘结层之间的界面处,导致涂层裂纹扩展和最终的剥落失效。本文采用多物理场方法对tbc的分层进行了研究。在TBC模型中循环进行传热,产生热梯度,以模拟TBC系统的运行情况。建立了一种基于变分的tbc面漆烧结模型。包括面漆、热生长氧化物(TGO)和粘结层的高温蠕变模型。计算了热循环过程中各TBCs的应力场,选取高应力集中的位置作为潜在裂纹起裂位置。采用相场损伤模型对裂纹扩展进行了研究,裂纹扩展最初位于高拉应力非峰值界面。结果表明:在非峰值界面处,裂纹在前几次循环中沿右上方向快速扩展,随着TGO的增厚,裂纹停止扩展,这是因为最大主应力位置远离界面;由于在循环结束时裂纹尖端的累积应力,裂纹有可能随着长时间的热循环服务而扩展。
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引用次数: 0
A novel phase-field damage model coupled with Timoshenko beam kinematics to simulate localized fracture in brittle architected lattice material 结合Timoshenko梁运动学的相场损伤模型模拟脆性结构点阵材料的局部断裂
IF 2.5 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-08-14 DOI: 10.1007/s10704-025-00882-y
Himanshu, B Pal, A Ramaswamy

Architected lattice materials (ALM) have gained significant attention due to their superior mechanical properties compared to conventional bulk metals. However, limited studies in the literature focus on modeling the fracture behavior of ALM structural elements, particularly using beam kinematics coupled with phase-field (PF) damage models to reduce computational costs than analyzing an equivalent 2D model. The present study develops a beam-based PF model using Timoshenko beam theory to simulate localized damage evolution in brittle ALM grids. The proposed model employs a homogenized damage function to capture the overall damage state across the beam cross-section, bypassing the need to resolve damage variations within the section. Two damage approximation functions, constant and parabolic, are explored to describe damage across the cross-section. Damage evolution is attributed to a combination of tensile axial energy, shear energy, and a fraction of flexural strain energy. A series of numerical simulations, from isolated beam tests to full-scale ALM grid analyses, demonstrate the efficacy of the proposed model. Results indicate that the fraction of flexural strain energy((alpha )) influencing damage evolution varies with the beam’s depth-to-length ratio, while boundary conditions show negligible impact on (alpha ) for a fixed ratio. Model validation through comparisons with 2D simulations and experimental data highlights accurate predictions of load-displacement responses and crack patterns. Moreover, the proposed approach achieves significant computational efficiency, reducing the degrees of freedom for the lattice system from 3.2 million in a 2D model to just 58,000. Correspondingly, computational time decreases from 14 hours and 43 minutes to only 7 minutes and 20 seconds. These results underscore the potential of the proposed beam-based PF model as a computationally efficient and accurate tool for analyzing damage behavior in ALM.

与传统的大块金属相比,结构晶格材料(ALM)由于其优越的机械性能而受到了广泛的关注。然而,文献中有限的研究集中在模拟ALM结构元件的断裂行为上,特别是使用梁运动学和相场(PF)损伤模型来减少计算成本,而不是分析等效的二维模型。本研究利用Timoshenko梁理论建立了基于梁的PF模型来模拟脆性ALM网格的局部损伤演化。该模型采用均匀化损伤函数来捕捉整个梁截面的整体损伤状态,而无需解决截面内的损伤变化问题。研究了两个损伤近似函数,常数和抛物线函数来描述横截面上的损伤。损伤演化是受拉伸轴向能、剪切能和一小部分弯曲应变能共同作用的结果。从隔离梁试验到全尺寸ALM网格分析的一系列数值模拟都证明了该模型的有效性。结果表明:影响损伤演化的弯曲应变能分数((alpha ))随梁的深长比而变化,而边界条件对(alpha )的影响可以忽略不计。通过与2D模拟和实验数据的比较,模型验证突出了载荷-位移响应和裂纹模式的准确预测。此外,所提出的方法实现了显著的计算效率,将晶格系统的自由度从二维模型中的320万个减少到仅58,000个。相应的,计算时间从14小时43分钟减少到只有7分20秒。这些结果强调了所提出的基于梁的PF模型作为分析ALM损伤行为的计算高效和准确的工具的潜力。
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引用次数: 0
On small scale nonlinearity and nested crack tip fields in a neo-Hookean material 新hookean材料的小尺度非线性和嵌套裂纹尖端场
IF 2.5 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-08-13 DOI: 10.1007/s10704-025-00880-0
Yuan Li, Brian Moran

This paper investigates the stress singularity at the crack tip in a two-dimensional Neo-Hookean hyperelastic material, with a focus on how far-field strain influences the crack tip field distribution. The study demonstrates that, under small far-field strains, the crack tip field can be generally divided into three regions: Region I—the asymptotic neo-Hookean crack tip field as (rrightarrow 0); Region II—a finite-radius nonlinear neo-Hookean zone; and Region III—an outer linear elastic region. Within Region III, a subregion may still obey the asymptotic linear elastic solution when the radial distance is sufficiently small. As the far-field strain increases, both the asymptotic linear subregion and the broader linear region shrink and eventually vanish, leaving only the nonlinear zones. This multiscale structure reflects the principle of small-scale nonlinearity, wherein nonlinear effects are confined to an inner core. The inner core consists of Region I, where asymptotic neo-Hookean fields dominate, and Region II, where general nonlinear effects prevail. Initially, this inner core is nested inside Region III. At sufficiently small far-field strains, Region III itself contains an inner core that follows asymptotic linear elastic crack tip fields. As loading intensifies, Regions I and II expand, and Region III—first its asymptotic core, then the broader linear zone – .- progressively diminishes, culminating in a large-scale nonlinearity regime. We also identify and quantify the characteristic length scales over which each region exists and dominates—nonlinear fields in Regions I and II and linear elastic behavior in Region III. An important point is that at the crack tip, Region I always governs the local field, although its extent may be small under small far-field strains, making it difficult to capture in computational simulations. To address this, we introduce a rescaling method to better resolve this near-tip behavior.

本文研究了二维Neo-Hookean超弹性材料裂纹尖端的应力奇异性,重点研究了远场应变对裂纹尖端场分布的影响。研究表明,在小远场应变作用下,裂纹尖端场大致可分为3个区域:i区为渐近neo-Hookean裂纹尖端场(rrightarrow 0);区域ii -有限半径非线性新hookean区区域iii为外线弹性区域。在区域III内,当径向距离足够小时,子区域仍然服从渐近线性弹性解。随着远场应变的增大,渐近线性区域和广义线性区域都缩小并最终消失,只留下非线性区域。这种多尺度结构反映了小尺度非线性原理,其中非线性效应被限制在内核内。内核由区域I和区域II组成,区域I主要是渐近新胡克场,区域II主要是一般非线性效应。最初,这个内核嵌套在区域III内。在足够小的远场应变下,III区本身包含一个遵循渐近线弹性裂纹尖端场的内核。随着载荷的增加,区域I和II扩大,区域iii(首先是其渐近核心,然后是更宽的线性区域)逐渐缩小,最终形成一个大范围的非线性区域。我们还确定并量化了每个区域存在并占主导地位的特征长度尺度-区域I和II的非线性场和区域III的线性弹性行为。重要的一点是,在裂纹尖端,区域I总是控制着局部场,尽管它的范围在小的远场应变下可能很小,使其难以在计算模拟中捕获。为了解决这个问题,我们引入了一种重新缩放方法来更好地解决这种接近尖端的行为。
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引用次数: 0
Fracture failure assessment of ring-stiffened titanium alloy cylinder 环加筋钛合金汽缸断裂失效评价
IF 2.5 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-08-06 DOI: 10.1007/s10704-025-00878-8
Junfeng Zhang, Yinghui Liu, Xiaoming Liu, Bowen Zhang

This paper presents a novel failure evaluation method for fracture instability analysis of ring-stiffened titanium alloy cylinders under hydrostatic pressure. The quantification of fracture instability behavior for a titanium alloy cylinder remains unclear. In this work, we propose a post-buckling mode analysis for fracture instability, considering the relationship between plastic strain and structural deformation. Further, a novel fracture failure criterion involving material properties and structural parameters is established, bringing the proposal of a structural failure range evaluation method for titanium alloy cylinders. By incorporating the strain rate effect into the constitutive model of the two-phase (alpha +beta ) titanium alloy Ti-6Al-4 V, we developed a dynamic finite element model for studying the fracture instability of the titanium alloy cylinder. The theoretical results and finite element simulation results are finally verified by the collapse experiment of a titanium alloy cylinder. The findings can provide a fundamental basis for designing and service safety evaluation of titanium alloy cylinders.

提出了一种用于静水压力下环加筋钛合金汽缸断裂失稳分析的失效评估方法。钛合金圆柱体断裂失稳行为的量化尚不清楚。在这项工作中,我们提出了一种考虑塑性应变和结构变形之间关系的断裂失稳后屈曲模式分析。在此基础上,建立了考虑材料性能和结构参数的新型断裂失效准则,提出了钛合金汽缸结构失效范围评估方法。将应变率效应引入到(alpha +beta )两相钛合金ti - 6al - 4v的本构模型中,建立了钛合金圆柱体断裂失稳的动态有限元模型。最后通过钛合金圆筒的坍塌实验验证了理论结果和有限元模拟结果。研究结果可为钛合金汽缸的设计和使用安全性评价提供依据。
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引用次数: 0
Direct tension test on large concrete specimens - Part I: Tensile strength, fracture properties and size effect 大混凝土试件的直接拉伸试验。第1部分:拉伸强度、断裂特性和尺寸效应
IF 2.5 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-08-04 DOI: 10.1007/s10704-025-00872-0
J M Chandra Kishen, Yogesh R, Parvinder Singh

The tensile strength and fracture properties of concrete play a vital role in the design of large concrete structures. These properties are evaluated from indirect tests on small-sized specimens. As concrete is known to exhibit a strong size effect, it is important to evaluate these properties from large-sized specimens through a direct tension test. In this research, we perform direct tension tests on large-sized concrete specimens under displacement control. The conditions under which the specimens have to be prepared and tested, and the challenges faced are highlighted. It is seen that the tensile strength is almost half the values that are suggested in major codes of practice. Important elastic and fracture properties under direct tension, including tensile strength, fracture toughness, fracture energy, critical crack mouth opening displacement, critical crack length, and softening law parameters, which find application in non-linear finite element models, are evaluated.

混凝土的抗拉强度和断裂性能在大型混凝土结构的设计中起着至关重要的作用。这些特性是通过对小尺寸试样的间接试验来评估的。众所周知,混凝土具有很强的尺寸效应,因此通过直接拉伸试验来评估大尺寸试件的这些特性是很重要的。在本研究中,我们对大尺寸混凝土试件进行了位移控制下的直接拉伸试验。强调了标本必须准备和测试的条件以及面临的挑战。可以看出,抗拉强度几乎是主要操作规范中建议值的一半。对直接拉伸下重要的弹性和断裂性能,包括抗拉强度、断裂韧性、断裂能、临界裂纹张开位移、临界裂纹长度和软化规律参数进行了评估,这些参数在非线性有限元模型中得到了应用。
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引用次数: 0
Direct tension test of large concrete specimens - Part II: Insights into micromechanical fracture of concrete through acoustic emission and digital imaging 大混凝土试件的直接拉伸试验。第2部分:通过声发射和数字成像对混凝土微力学断裂的洞察
IF 2.5 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-08-04 DOI: 10.1007/s10704-025-00873-z
R. Yogesh, J. M. Chandra Kishen

In the first part of the companion paper, experimental procedures for conducting direct tension tests on large concrete specimens were discussed, together with the fracture properties and size effects. In this paper, we delve into the details of micromechanisms of fracture and failure in concrete under direct tension using digital imaging and acoustic emission (AE) techniques. The surface cracking characteristics are obtained from imaging, while the evolution of microcracks in the fracture process zone (FPZ) are predicted through AE events and energy. The differences in microcrack initiation, and their coalescence to form macrocracks for different sizes of specimens are explained, and the size of the FPZ is estimated. It is concluded that in large-size specimens, the size of FPZ is relatively smaller with the formation of microcracks, their coalescence to form macrocracks, and the propagation of the final crack taking place almost simultaneously, leading to a brittle failure.

在本文的第一部分中,讨论了对大型混凝土试件进行直接拉伸试验的实验程序,以及断裂特性和尺寸效应。本文采用数字成像和声发射(AE)技术深入研究了混凝土在直接张力作用下断裂和破坏的微观机制。通过成像获得表面裂纹特征,通过声发射事件和能量预测断裂过程区微裂纹的演化。解释了不同尺寸试样在微裂纹萌生、微裂纹合并形成宏观裂纹过程中的差异,并对弹性区尺寸进行了估算。结果表明:在大尺寸试样中,FPZ的尺寸相对较小,微裂纹的形成、微裂纹的合并形成宏观裂纹以及最终裂纹的扩展几乎同时发生,导致脆性破坏。
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引用次数: 0
Fracture characteristics of concrete under biaxial tension–tension loading revealed by a gap tensile test: a numerical study 通过间隙拉伸试验揭示混凝土在双轴拉-拉荷载作用下的断裂特征:数值研究
IF 2.5 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-08-04 DOI: 10.1007/s10704-025-00864-0
Peizhi Huang, Longbang Qing

In practical projects, concrete members are often subjected to multiple axial stress states, and the actual fracture process is more complex. This study utilizes a novel gap tensile test method and two-dimensional random circular aggregate mesoscopic numerical simulation to investigate notched concrete fracture characteristics. On the basis of Bažant's Type II size effect law (SEL) and linear elastic fracture mechanics (LEFM), fracture parameters such as fracture energy, notch tensile strength, and fracture toughness of concrete under biaxial tensile stress were obtained. The results indicate, compared with uniaxial loading, that crack–parallel tensile stress significantly affects the key fracture parameters of concrete. As the crack–parallel tensile stress increases, the peak fracture load of all the concrete samples tend to monotonically decrease. Compared with that when the normalized crack–parallel tensile stress η = 0, the peak load decreases by approximately 5, 20, and 40% when η is 0.19, 0.38, and 0.57, respectively, for different specimen dimensions. When the normalized crack–parallel stress increases to 0.57, the fracture energy, fracture toughness, and notch tensile strength decrease by approximately 30–80%. The crack–parallel tensile stress induces predamage in the weak interfacial transition zone (ITZ) of the concrete, leading to a reduction in the load-bearing capacity. Likewise, it can be expected that this degradation effect will be even more severe in low-strength concrete.

在实际工程中,混凝土构件往往承受多种轴向应力状态,实际断裂过程较为复杂。本文采用一种新颖的间隙拉伸试验方法和二维随机圆形骨料细观数值模拟研究了缺口混凝土的断裂特征。基于Bažantⅱ型尺寸效应定律(SEL)和线弹性断裂力学(LEFM),得到了混凝土在双轴拉应力作用下的断裂能、缺口抗拉强度、断裂韧性等断裂参数。结果表明,与单轴加载相比,裂缝平行拉应力对混凝土关键断裂参数影响显著。随着裂缝平行拉应力的增大,各试样的峰值断裂荷载均呈单调减小趋势。与归一化裂纹平行拉伸应力η = 0时相比,当η为0.19、0.38和0.57时,不同试样尺寸的峰值载荷分别降低了约5%、20%和40%。当归一化裂纹平行应力增加到0.57时,断裂能、断裂韧性和缺口抗拉强度下降约30-80%。裂缝平行拉应力在混凝土弱界面过渡区(ITZ)诱发预损伤,导致混凝土承载力降低。同样,可以预见,在低强度混凝土中,这种退化效应将更加严重。
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引用次数: 0
Competition between Arbitrarily Oriented Tunnel Cracks and Delamination 任意取向隧道裂缝与脱层的竞争
IF 2.5 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-07-31 DOI: 10.1007/s10704-025-00870-2
Leon Herrmann, Lars P. Mikkelsen, Brian N. Legarth, Christian F. Niordson

We propose a method for quantifying the competition between tunnel and delamination cracking in laminates. Based on the analytical relation between the compliance derivative and the energy release rate, which we refer to as the compliance method, the competition between the two damage mechanisms is investigated based on compliance maps that may be precomputed, thus providing an efficient tool for predicting damage development in laminates without ad hoc fracture simulations. Tunnel and delamination cracking in an off-axis layer, much thinner than the load-carrying layers of a laminate, are used as an example to illustrate the proposed methodology. However, the compliance method is generalizable to any parameterizable cracking mechanism. The cracks are simulated in a specialized two-dimensional off-axis finite element framework, which fully captures the three-dimensional solution. The method is validated against the energy balance method for tunneling cracks and the virtual crack closure technique for delamination cracks. The method has great potential in the context of nondestructive testing, where future damage states can be predicted from precomputed or experimentally determined compliance maps, thus reducing computational and experimental costs.

提出了一种量化层合板中隧道开裂与脱层开裂竞争的方法。基于柔度导数与能量释放率之间的分析关系(即柔度法),基于可预先计算的柔度图研究了两种损伤机制之间的竞争关系,从而为预测层合板损伤发展提供了一种有效的工具,无需进行特别的断裂模拟。以比层合板承载层薄得多的离轴层中的隧道和分层开裂为例说明了所提出的方法。然而,柔度方法可推广到任何可参数化的开裂机制。在一个专门的二维离轴有限元框架中模拟裂缝,它完全捕获了三维解。通过对隧道裂纹能量平衡法和分层裂纹虚拟闭合技术的验证。该方法在无损检测中具有巨大的潜力,可以通过预先计算或实验确定的顺应性图来预测未来的损伤状态,从而降低计算和实验成本。
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引用次数: 0
期刊
International Journal of Fracture
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