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Modification of the Gough–Stewart Platform with Six Degrees of Freedom 具有六自由度的戈夫-斯图尔特平台改型
IF 0.3 Q4 ENGINEERING, MECHANICAL Pub Date : 2024-07-27 DOI: 10.1134/s1052618824700237
I. V. Pashkov

Abstract

The Gough–Stewart platform has occupied an important place in the manufacturing and scientific industries, making it possible to facilitate various production cycles or conduct necessary research. Its development makes it possible to solve newer and more complex problems or facilitate the implementation of existing ones. This article considers a modification of the classical platform; considers solutions to direct and inverse kinematics problems; implements a visualization program and a control algorithm, both a physical model of the platform and a virtual one; and estimates the parameters of the platform. Direct and inverse kinematics problems are one of the main problems that describe the platform; on their basis, it is possible to consider the behavior of the platform in various configurations of the given parameters. The visualization program allows one not only to view the behavior of the platform without the need to use a physical model of the platform, but also to control the real platform by transmitting the appropriate signals to the control circuit.

摘要 高夫-斯图尔特平台在制造业和科学界占有重要地位,可促进各种生产周期或开展必要的研究。它的发展使解决更新、更复杂的问题或促进现有问题的实施成为可能。本文考虑了对经典平台的改进;考虑了直接运动学和逆运动学问题的解决方案;实施了可视化程序和控制算法,包括平台的物理模型和虚拟模型;并估算了平台的参数。直接和逆运动学问题是描述平台的主要问题之一;在此基础上,可以考虑平台在给定参数的各种配置下的行为。通过可视化程序,不仅可以查看平台的行为,而无需使用平台的物理模型,还可以通过向控制电路传输适当的信号来控制真实的平台。
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引用次数: 0
Reverse Engineering in Production and the Repair Complex Profile and Large-Sized Products 生产中的逆向工程以及复杂型材和大型产品的维修
IF 0.3 Q4 ENGINEERING, MECHANICAL Pub Date : 2024-07-27 DOI: 10.1134/s1052618824700250
P. A. Vityaz, M. L. Kheifetz, N. L. Gretsky, D. N. Khilko

Abstract

Methods have been developed for monitoring and diagnosing the degree of wear and loss of the geometric shape of surfaces. A selection of technological routes was carried out for the complex restoration of working surfaces of large-sized products using electrophysical energy sources during surfacing of powders and wires. It has been shown that the cost of major repairs when restoring a screw shaft is, on average, two times lower than manufacturing a new one. It is important to monitor regularly the degree of wear of shaft turns and their local restoration using surfacing materials and technologies.

摘要 已开发出监测和诊断表面磨损程度和几何形状损失的方法。在粉末和线材堆焊过程中,利用电物理能源对大型产品的工作表面进行了复杂的修复,并对技术路线进行了选择。结果表明,修复螺杆轴时的大修费用平均比制造新的螺杆轴低两倍。定期监测轴的磨损程度以及使用堆焊材料和技术对其进行局部修复非常重要。
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引用次数: 0
Stability of a Distributed Automated Control System Taken into Account in a Model for Predicting the Consequences of Unintentional Destructive Impacts 在非故意破坏性撞击后果预测模型中考虑到分布式自动控制系统的稳定性
IF 0.3 Q4 ENGINEERING, MECHANICAL Pub Date : 2024-07-27 DOI: 10.1134/s105261882470016x
A. M. Popov, V. I. Filatov

Abstract

The tasks of forecasting a possible scenario of unintentional destructive impacts (mass impacts like voltage fluctuations, industrial electromagnetic interference, natural impacts) on a distributed automated control system are discussed. Analytical relationships are proposed to assess the consequences of such destructive impacts (signal transmission systems, communication systems). One of the possible scenarios of such impacts on the system is considered, taking into account the distribution of the intensity.

摘要 讨论了预测分布式自动控制系统可能受到的无意破坏性影响(如电压波动、工业电磁干扰、自然影响等大规模影响)的任务。提出了评估此类破坏性影响(信号传输系统、通信系统)后果的分析关系。在考虑到强度分布的情况下,考虑了此类影响对系统可能造成的影响。
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引用次数: 0
Features of Finite Element Simulation of Laser Impact Welding of Aluminum with Stainless Steel 铝与不锈钢激光冲击焊接有限元模拟的特点
IF 0.3 Q4 ENGINEERING, MECHANICAL Pub Date : 2024-07-27 DOI: 10.1134/s1052618824700183
G. Zh. Sakhvadze

Abstract

The technology of laser impact welding of a thin aluminum plate with a stainless steel plate is discussed. Finite element simulation of the laser impact welding technology was conducted using the ABAQUS package. The results showed that the quality of the weld mainly depends on two parameters: the energy of the laser pulse and the initial distance between the plates. Conditions were established under which parameters of laser impact welding can be used to weld an aluminum plate with a stainless steel plate. The distributions of plastic strains and temperatures along the weld were obtained.

摘要 讨论了薄铝板与不锈钢板的激光冲击焊接技术。使用 ABAQUS 软件包对激光冲击焊接技术进行了有限元模拟。结果表明,焊接质量主要取决于两个参数:激光脉冲的能量和钢板之间的初始距离。确定了使用激光冲击焊接参数焊接铝板和不锈钢板的条件。获得了沿焊缝的塑性应变和温度分布。
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引用次数: 0
Mathematical Modeling of the Aeroelastic Response of a Disk Having a Nonlinear Elastic Suspension and Interacting with a Layer of Viscous Gas 具有非线性弹性悬架并与粘性气体层相互作用的圆盘的气动弹性响应数学建模
IF 0.3 Q4 ENGINEERING, MECHANICAL Pub Date : 2024-07-27 DOI: 10.1134/s1052618824700249
V. S. Popov, A. A. Popova

Abstract

In this paper, a mathematical model of nonlinear aeroelastic oscillations of a disk that has a suspension with hardening cubic nonlinearity and interacts with a layer of viscous gas pulsating due to a specified disturbance on its contour is presented. An asymptotic analysis, which made it possible to reduce the initial model to the generalized Duffing equation, based on the solution of which the main aeroelastic response of the disk and its phase shift were found using the harmonic balance method, was carried out. The characteristics in particular cases provide a transition to an incompressible viscous fluid and a linear elastic suspension, while their numerical study made it possible to establish that the compressibility of the gas leads to an increase in the values of the resonant frequencies and an increase in the amplitudes of the disk oscillations. Calculations showed the possibility of suppressing unstable oscillations of the disk near resonant frequencies by changing the thickness of the gas layer. The obtained results can be used to study the dynamics of gas and liquid dampers and supports, as well as sensitive elastic elements of pressure sensors.

摘要 本文提出了一个圆盘非线性气动弹性振荡的数学模型,该圆盘的悬挂物具有硬化立方非线性,并且由于其轮廓上的特定扰动而与一层脉动粘性气体相互作用。通过渐近分析,可以将初始模型简化为广义达芬方程,并在此基础上利用谐波平衡法求解出圆盘的主要气动弹性响应及其相移。在特殊情况下,其特征提供了向不可压缩粘性流体和线性弹性悬浮物的过渡,而对其进行的数值研究可以确定,气体的可压缩性导致共振频率值的增加和圆盘振荡幅度的增加。计算结果表明,通过改变气体层的厚度,可以抑制圆盘在共振频率附近的不稳定振荡。所得结果可用于研究气体和液体阻尼器和支架的动力学,以及压力传感器的敏感弹性元件。
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引用次数: 0
High Speed Steel Tool Performance through Hybrid Texturing Followed by Shock Peening towards Sustainable Machining 通过混合纹理加工和冲击强化实现高速钢刀具性能的可持续加工
IF 0.3 Q4 Engineering Pub Date : 2024-05-27 DOI: 10.1134/s1052618824700134
K. Nagendra Prasad, Syed Ismail, M. Satish

Abstract

Surface texturing is a promising sustainable technique to get better the machining performance of cutting tools. Laser surface texturing and micro-EDM are the most commonly used fabrication techniques and the textured tools exhibit better tool performance as compared to conventional tool. However, these processes involve resolidification of material surface which makes the surface softening and reduction in the surface hardness. In the present work, cutting performance of the high-speed steel (HSS) tool is studied by fabricating hybrid (microgrooves with dimples) textures on its rake face using both laser ablation and micro-EDM methods followed by laser shock peening without ablative coating (LSPWAC) process. Hybrid textured with shock peened HSS tools are used in orthogonal dry turning of 316 L stainless steel. It has been observed that hybrid textures with shock peened HSS tool exhibits higher tool life of up to 255 and 85% than the conventional and the hybrid textured (HT) tools respectively. The results shown that surface texturing followed by shock peening is an innovative method to improve the sustainability in machining process than only surface texturing method. Moreover, analysis of chip is studied by finite element analysis.

摘要表面纹理加工是一种很有前途的可持续技术,可提高切削工具的加工性能。激光表面纹理加工和微电火花加工是最常用的制造技术,与传统刀具相比,纹理加工刀具具有更好的刀具性能。然而,这些工艺涉及材料表面的分解,导致表面软化和表面硬度降低。在本研究中,通过使用激光烧蚀和微电火花加工方法在高速钢(HSS)前刀面上制造混合纹理(微凹槽),然后使用无烧蚀涂层激光冲击强化(LSPWAC)工艺,对高速钢(HSS)刀具的切削性能进行了研究。混合纹理冲击强化高速钢刀具用于 316 L 不锈钢的正交干车削。结果表明,混合纹理与冲击强化高速钢刀具的刀具寿命分别比传统刀具和混合纹理(HT)刀具高出 255% 和 85%。结果表明,与单纯的表面纹理加工方法相比,先进行表面纹理加工再进行冲击强化是一种创新方法,可提高加工过程的可持续性。此外,还通过有限元分析研究了切屑分析。
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引用次数: 0
Ballistics of Elongated Man-Made Elements 拉长人造元件的弹道学特性
IF 0.3 Q4 Engineering Pub Date : 2024-05-27 DOI: 10.1134/s1052618824700067
A. M. Popov

Abstract

During engineering blasting operations, various man-made elements (particles) can be formed from the structure due to the impact of an explosion, which, as experimental data show, can have a completely arbitrary shape and a fairly large mass and speed. This article is devoted to consideration of the ballistics of elongated elements and the derivation of the calculated dependencies that allow one to estimate the trajectory of their movement.

摘要 在工程爆破作业中,由于爆炸的冲击力,会从结构中形成各种人造元素(颗粒),正如实验数据所显示的,这些元素可以具有完全任意的形状和相当大的质量和速度。本文专门讨论拉长元素的弹道学,并推导出计算出的依赖关系,从而可以估算出它们的运动轨迹。
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引用次数: 0
Research of Strength under Conditions of Uniform Loading of Combined Screw Joints in the Structures of Thermoplast Parts with Metal Fittings 带金属配件的热塑部件结构中组合螺纹接头在均匀载荷条件下的强度研究
IF 0.3 Q4 Engineering Pub Date : 2024-05-27 DOI: 10.1134/s1052618824700110
A. A. Guliev, N. A. Gasanova, T. U. Khankishieva

Abstract

Combined screw joints used in mechanical engineering and oilfield volumetric hydraulic drive devices and other areas are discussed. The possibility of creating combined valves by pressing and casting a part from plastic onto metal reinforcement has been considered. It has been established that the profile and screw pitch should be selected from the same calculation of the strength of the screw from metal and thermoplastic. It has been established that the determining role in the calculation is played by the length of the screw, and the minimum wall thickness is selected using screw profiles. It has been established that the shear strength of thermoplastic materials differs significantly from the shear strength of metallic materials.

摘要 讨论了机械工程和油田容积式液压驱动装置及其他领域使用的组合螺纹接头。考虑了通过在金属加固件上压铸塑料部件来制造组合阀的可能性。已经确定,应根据对金属和热塑性塑料螺杆强度的相同计算来选择螺纹和螺距。已确定在计算中起决定作用的是螺杆的长度,而最小壁厚是通过螺杆型材选择的。已确定热塑性材料的剪切强度与金属材料的剪切强度差别很大。
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引用次数: 0
Atypical Hardening Caused by Current and Plastic Deformation 电流和塑性变形引起的非典型硬化
IF 0.3 Q4 Engineering Pub Date : 2024-05-27 DOI: 10.1134/s1052618824700080
V. V. Stolyarov

Abstract

Based on literary and experimental data, the effects accompanying the passage of pulsed current and associated structural changes in metals and alloys have been considered briefly. The special role of the type and modes of current, as well as the nature of the material, has been shown. The results of studies of the interaction of electric current and plastic deformation by quasi-static tension in pure metals, titanium alloys with martensitic transformation, and steels have been presented. It is assumed that the causes of the detected deformation effects are the ratio of the period and duration of the pulse, cycling of stress and temperature, changes in the deformation mechanism, reversible transformations, changes in grain size, and the appearance of particles of second phases. Variation of the duty cycle makes it possible to regulate the ratio of thermal and electroplastic effects and thereby influence the mechanisms of hardening/softening.

摘要 根据文献和实验数据,简要探讨了脉冲电流通过时的效应以及金属和合金的相关结构变化。研究显示了电流的类型和模式以及材料性质的特殊作用。介绍了纯金属、发生马氏体转变的钛合金和钢中电流与准静态拉伸塑性变形相互作用的研究结果。据推测,导致检测到的变形效应的原因包括脉冲周期和持续时间的比率、应力和温度的循环、变形机制的变化、可逆转变、晶粒大小的变化以及第二相颗粒的出现。改变占空比可以调节热效应和电塑性效应的比例,从而影响硬化/软化机制。
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引用次数: 0
Study of the Main Factors Affecting the Increase in the Friction Coefficient of Interacting Surfaces of Rail Vehicles 影响轨道车辆接触面摩擦系数增大的主要因素研究
IF 0.3 Q4 Engineering Pub Date : 2024-05-27 DOI: 10.1134/s1052618824700055
A. M. Keropyan, A. Yu. Albagachiev

Abstract

As a result of theoretical studies, it was established that the coefficient of friction of the interacting surfaces of rail vehicles is significantly influenced by the roughness of the contacting surfaces, the actual contact area, the temperature in the contact zone of the wheel-rail system, and the speed of mutual sliding (slip) of the contacting surfaces. It has been established that, in order to ensure the strength criterion and reduce wear, it is necessary to limit the temperature in the contact zone of the wheel–rail system within 300°С by controlling the sliding speed of the wheel relative to the rail. It has been revealed that the effective functioning of the wheel–rail system can be realized through the interaction of the machined working surfaces of the wheel and rail with roughness Rz 20–40 µm. Implementation of the proposed technical solutions using tribological research methods will allow for the possibility of increasing the friction coefficient of wheel–rail systems by up to 27%.

摘要 通过理论研究确定,轨道车辆相互作用表面的摩擦系数受接触面粗糙度、实际接触面积、轮轨系统接触区温度和接触面相互滑动(滑移)速度的显著影响。现已确定,为了确保强度标准和减少磨损,有必要通过控制车轮相对于轨道的滑动速度,将轮轨系统接触区的温度控制在 300°С 以内。研究表明,轮轨系统的有效运行可以通过轮子和导轨的加工工作表面(粗糙度 Rz 20-40 µm)的相互作用来实现。利用摩擦学研究方法实施建议的技术解决方案,可以将轮轨系统的摩擦系数提高 27%。
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引用次数: 0
期刊
Journal of Machinery Manufacture and Reliability
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