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Synergistic valorization of wheat husk-derived HZSM-5 catalyst in pyrolysis of polystyrene and polypropylene: sustainable waste-to-energy conversion enhanced by machine learning models 麦壳衍生 HZSM-5 催化剂在热解聚苯乙烯和聚丙烯过程中的协同增值:通过机器学习模型加强可持续废物能源转化
IF 2.7 4区 环境科学与生态学 Q3 ENVIRONMENTAL SCIENCES Pub Date : 2024-08-13 DOI: 10.1007/s10163-024-02048-9
Prathiba Rex, Kalil Rahiman

The current study aims to model and optimize the catalytic pyrolysis of plastics, incorporating an agricultural biomass waste-derived catalyst. Polystyrene (PSW) and polypropylene (PPW) are experimented with thermal and catalytic pyrolysis. Agricultural biomass waste (wheat husk) was selected and acid treated with sulfuric acid (HZSM-5SA) and hydrochloric acid (HZSM-5CA), and then used as catalyst. Thermal and catalytic pyrolysis were conducted in a semi batch reactor, with reaction temperature (500 ℃) and different ratios (10:1, 10:2 & 10:3). At a ratio 10:2, PSW with HZSM-5SA produced 91.19 wt.% of oil yield and PPW with HZSM-5SA produced 85.73 wt.% of oil yield. The catalyst HZSM-5SA was effective in the reduction of reaction temperature and time, it decreased from 450 ℃ to 437 ℃ and 22 min to 14 min for PSW. Catalyst activity was also observed for PPW, the reaction temperature decreased from 471 ℃ to 456 ℃ and 34 min to 19 min. Oil properties were determined and it was found that the kinematic viscosity of oil obtained from PSW with HZSM-5SA was 2.53 cSt, which coincide with the diesel Bharat Stage (BS VI 2020). Total conversion of pyrolysis products was predicted using six Machine Learning (ML) models such as Random Forest, Support Vector, K-Nearest Neighbor, Decision Tree, AdaBoost, and Gradient Boost. Among all the models, the Gradient Boost regressor model had a good evaluation metrics of R2 value of 0.984 and RMSE of 0.019, respectively. This study illustrates the use of ML models to predict the total conversion and their correlation matrix with target and feature variables. This study also highlights that cost-effective catalyst can be prepared from biomass (wheat husk) and the use of ML models to train the datasets and evaluate the actual and predicted values.

本研究旨在建立塑料催化热解模型并对其进行优化,其中使用了一种从农业生物质废弃物中提取的催化剂。对聚苯乙烯(PSW)和聚丙烯(PPW)进行了热解和催化热解实验。选择农业生物质废物(麦壳),用硫酸(HZSM-5SA)和盐酸(HZSM-5CA)进行酸处理,然后用作催化剂。热解和催化热解在半间歇式反应器中进行,反应温度为 500 ℃,比例为 10:1、10:2 & 10:3。在比例为 10:2 时,含有 HZSM-5SA 的 PSW 产油率为 91.19%,含有 HZSM-5SA 的 PPW 产油率为 85.73%。催化剂 HZSM-5SA 有效降低了反应温度和时间,PSW 的反应温度从 450 ℃ 降至 437 ℃,反应时间从 22 分钟降至 14 分钟。PPW 的催化剂活性也得到了观察,反应温度从 471 ℃ 降至 456 ℃,反应时间从 34 分钟降至 19 分钟。测定了油的性质,发现使用 HZSM-5SA 的 PSW 得到的油的运动粘度为 2.53 厘斯,与柴油的巴拉特阶段(BS VI 2020)相吻合。使用随机森林、支持向量、K-近邻、决策树、AdaBoost 和梯度提升等六种机器学习(ML)模型对热解产物的总转化率进行了预测。在所有模型中,梯度提升回归模型的 R2 值和 RMSE 值分别为 0.984 和 0.019,评价指标良好。本研究说明了如何使用 ML 模型预测总转化率及其与目标变量和特征变量的相关矩阵。本研究还强调了可从生物质(麦壳)中制备出具有成本效益的催化剂,以及使用 ML 模型训练数据集和评估实际值与预测值。
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引用次数: 0
The impact of environmental education, knowledge, and facility on pre-service teachers’ intention toward waste separation and recycling on campus: teacher education institution in Indonesia case study 环境教育、知识和设施对职前教师校园垃圾分类和回收意向的影响:印度尼西亚师范院校案例研究
IF 2.7 4区 环境科学与生态学 Q3 ENVIRONMENTAL SCIENCES Pub Date : 2024-08-12 DOI: 10.1007/s10163-024-02043-0
Ardyanto Tanjung, Indriyani Rachman, Toru Matsumoto

Engaging aspiring pre-service teachers (PsTs) is crucial for achieving sustainable waste separation and recycling levels within the academic community. In this study, we considered three supplementary factors from the Theory of Planned Behavior (TPB) to elucidate the formation of actions related to engaging in waste separation and recycling intention on campus (WSRIs). An online survey, utilizing a questionnaire, was administered to over 530 PsTs in East Java, Indonesia, comprising 380 females and 152 males. Structural equation modeling was employed to analyze the main factors and paths influencing WSRIs. The waste separation and recycling intention of PsTs were primarily influenced by five internal subjective factors and three external factors. Among these, environmental education (EE), perceived behavioral control, and environmental knowledge (EK) displayed the most significant associations, with EE having the greatest direct effect. Conversely, attitude had minimal effect on WSRIs. Moreover, to improve waste separation and recycling practices on campus, it is recommended to integrate EK into daily life, emphasizing its importance in achieving these sustainable goals.

让有抱负的职前教师(PsTs)参与进来,对于在学术界实现可持续的垃圾分类和回收利用水平至关重要。在本研究中,我们考虑了计划行为理论(TPB)中的三个补充因素,以阐明与参与校园垃圾分类和回收意向(WSRIs)相关的行动的形成。我们利用问卷对印度尼西亚东爪哇的 530 多名 PsT 进行了在线调查,其中包括 380 名女性和 152 名男性。采用结构方程模型分析了影响 WSRIs 的主要因素和路径。PsTs的垃圾分类和回收意向主要受五个内部主观因素和三个外部因素的影响。其中,环境教育(EE)、感知行为控制和环境知识(EK)的相关性最为显著,其中环境教育的直接影响最大。相反,态度对 WSRIs 的影响很小。此外,为改善校园内的垃圾分类和回收做法,建议将环境知识融入日常生活,强调其在实现这些可持续目标方面的重要性。
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引用次数: 0
Recycling industrial byproduct gypsum for use as plastering materials by the tandem pyro-hydro process: impurities removal, whiteness improvement, and regularity of phase evolution 通过串联热-水工艺回收工业副产品石膏用作抹灰材料:去除杂质、提高白度和相演化的规律性
IF 2.7 4区 环境科学与生态学 Q3 ENVIRONMENTAL SCIENCES Pub Date : 2024-08-12 DOI: 10.1007/s10163-024-02044-z
Zhengqiang Zheng, Changzhou Weng, Zeyu Kang, Minhua Zhong, Changyong Yu, Zhang Lin, Weizhen Liu

In China, large amounts of industrial byproduct gypsum (IBG) end up as waste and excessive stockpiling due to its low whiteness and high impurity content. In this study, two typical IBG including phosphogypsum (PG) and flue gas desulfurization gypsum (FGDG) were the research object. The impurities removal and the whiteness improvement by the tandem pyro-hydro process were investigated. Species of impurities, mechanism of whiteness improvement and the evolution of the gypsum phase during the tandem process were revealed. The results indicate that the impurities responsible for the poor whiteness of IBG included organic matter, carbon particles, and silicates. The temperature of the pyro process is the critical factor. The IBG is calcinated at 400–500 °C to fully remove organic matter and carbon particles, while decompose silicates to silica. Following, in the hydro step, the calcined IBG was treated with dilute sulfuric acid (0.2–1.0 M) to remove ion impurities such as Fe(III), the higher temperature and higher acidity are favorable to the production of valuable CaSO4. After treatment, the whiteness of IBG was improved from below 40% to above 80%, and the soluble impurity content can meet the standards. Moreover, both PG and FGDG products exhibited a compressive strength exceeding 10.0 MPa of curing for 7 d. This work provides theoretical guidance to promote the resource utilization of IBG, especially as plastering materials after purification and whitening.

Graphical Abstract

在中国,大量的工业副产石膏(IBG)因白度低、杂质含量高而成为废弃物和过量库存。本研究以磷石膏(PG)和烟气脱硫石膏(FGDG)这两种典型的工业副产石膏为研究对象。研究了串联热水解工艺去除杂质和提高白度的情况。揭示了串联工艺过程中的杂质种类、白度改善机理和石膏相的演变过程。结果表明,造成 IBG 白度差的杂质包括有机物、碳颗粒和硅酸盐。热解过程的温度是关键因素。IBG 在 400-500 °C 下煅烧,以完全去除有机物和碳颗粒,同时将硅酸盐分解为二氧化硅。然后,在水处理步骤中,用稀硫酸(0.2-1.0 M)处理煅烧过的 IBG,以除去离子杂质,如铁(III),较高的温度和较高的酸度有利于生产有价值的 CaSO4。处理后,IBG 的白度从 40% 以下提高到 80% 以上,可溶性杂质含量也能达标。此外,PG 和 FGDG 产品固化 7 d 的抗压强度均超过 10.0 MPa。这项工作为促进 IBG 的资源化利用,尤其是提纯增白后用作抹灰材料提供了理论指导。
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引用次数: 0
Selection of biomass and bioenergy applications from rice production waste: an integrated method of a circular bioeconomy-based fuzzy inference system and portfolio decision analysis 从水稻生产废弃物中选择生物质和生物能源应用:基于循环生物经济的模糊推理系统和组合决策分析的综合方法
IF 2.7 4区 环境科学与生态学 Q3 ENVIRONMENTAL SCIENCES Pub Date : 2024-08-09 DOI: 10.1007/s10163-024-02045-y
Abdolvahhab Fetanat, Mohsen Tayebi, Mehran Moteraghi

Circular bioeconomy (CBE) strategies purpose to attain sustainable development goals (SDGs) with mitigating greenhouse gasses emissions. By employing a portfolio theory, we have been shown that an enhancement in the circularity of resources can be occurred utilizing the choice of suitable economic securities in relation to the food wastes. An integrated method of a CBE-based fuzzy inference system and portfolio decision analysis is considered to analyze the biomass and bioenergy applications (economic securities) of generated wastes from the rice production process as food waste. The results show that among the ten economic securities, five applications have the highest weights with regard to the effectiveness of CBE strategies. They are (1) soil incorporation, (2) srganic fertilizers, (3) she industry of paper, wood, and building materials, (4) Clean electrical energy production, and (5) snimal feeding. These are selected as the most appropriate economic securities for the sustainable management of rice production waste in Behbahan city, Iran. This review can give a deeper analysis of circular solutions to extant linear pathways that play a significant role in the enhancement of food security and environmental sustainability in future. Implementing this method in food-waste management can facilitate the realization of SDGs.

循环生物经济(CBE)战略旨在通过减少温室气体排放实现可持续发展目标(SDGs)。通过采用投资组合理论,我们已经证明,利用与食物废料相关的适当经济证券的选择,可以提高资源的循环性。我们考虑采用基于 CBE 的模糊推理系统和投资组合决策分析的综合方法,对稻米生产过程中产生的厨余垃圾的生物质和生物能源应用(经济证券)进行分析。结果表明,在十种经济证券中,有五种应用在 CBE 战略的有效性方面权重最高。它们是:(1)土壤改良;(2)有机肥料;(3)造纸、木材和建筑材料;(4)清洁电力生产;(5)动物饲养。这些都是伊朗贝赫巴汉市水稻生产废弃物可持续管理最合适的经济手段。本综述可对现有线性途径的循环解决方案进行更深入的分析,这些解决方案在提高未来粮食安全和环境可持续性方面发挥着重要作用。在粮食废物管理中采用这种方法可促进可持续发展目标的实现。
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引用次数: 0
Waste-separation behaviour and environmental education in China, a perspective of primary- and middle-school students and teachers 从中小学生和教师的角度看中国的垃圾分类行为和环境教育
IF 2.7 4区 环境科学与生态学 Q3 ENVIRONMENTAL SCIENCES Pub Date : 2024-08-05 DOI: 10.1007/s10163-024-02038-x
Dongyong Zhang, Jingjing Chen, Stephen Morse, Bingjun Li

The research reported in this paper was designed to investigate the interconnection between students’ environmental education (EE) and their waste-separation behaviour, with students’ attitude, knowledge and sense of responsibility being the mediate factors, and explores how EE in schools could be improved. A questionnaire-based survey was employed and the views of 600 primary- and middle-school (PMS) students and 175 teachers in Yingtan City, Jiangxi Province, China were obtained. The results indicate that EE in Chinese schools positively affects students’ waste separation behaviour by affecting their attitude to waste separation. But the current EE in Chinese schools has not been able to improve students’ sense of responsibility for environmental protection. The incentives for teachers to include EE in their teaching includes the belief that EE in school would pass environmental knowledge to the students and cultivate their pro-environmental attitude which would eventually benefit the environment and society in the long run and the school’s requirement of using EE in the classroom. The main barriers are the schools’ neglect of EE and the teachers’ lack of EE knowledge. Suggestions for teachers and policy-makers at school level and local government level are put forward to improve EE in school and thereby improve students’ waste separation behaviour.

本文的研究旨在以学生的态度、知识和责任感为中介因素,调查学生的环境教育(EE)与他们的垃圾分类行为之间的相互联系,并探讨如何改进学校的环境教育。研究采用问卷调查的方式,获得了中国江西省鹰潭市 600 名中小学生和 175 名教师的意见。结果表明,中国学校的环境教育通过影响学生对垃圾分类的态度,对学生的垃圾分类行为产生了积极影响。但是,目前中国学校的环境教育并不能提高学生的环保责任感。教师将环境教育纳入教学的动机包括相信学校开展环境教育会将环保知识传授给学生,培养他们的环保态度,最终有利于环境和社会的长远发展,以及学校要求在课堂上使用环境教育。主要障碍是学校忽视环境教育和教师缺乏环境教育知识。研究建議教師、學校及地方政府的決策者改善學校的環保教育,從而改善學生的廢物分類行為。
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引用次数: 0
Application of material flow cost accounting (MFCA) in waste reduction: a case study on small and medium-scaled enterprise (SME) corrugation packages industry 物料流成本会计(MFCA)在减少废物中的应用:中小型企业(SME)瓦楞包装行业案例研究
IF 2.7 4区 环境科学与生态学 Q3 ENVIRONMENTAL SCIENCES Pub Date : 2024-08-05 DOI: 10.1007/s10163-024-02039-w
Naveed Ahmed, Muhammad Asad Ali, Muhammad Sana, Madiha Rafaqat, Ateekh Ur Rehman

Nowadays, due to inadequate resource utilization and a lack of comprehensive accounting procedures, many firms face substantial issues in controlling their environmental and cost-related implications. As the global emphasis on sustainability and resource efficiency grows, there is an increasing need for Material Flow Cost Accounting (MFCA) adoption to meet these concerns. In this case study, a small and medium-scaled enterprise (SME) i.e., Corrugation Packages Industry in Pakistan has been selected. The formation of a corrugation box has been considered to evaluate the process waste based on MFCA analysis. The identified areas with high negative costs and their reasons are also elaborated with proposed MFCA-based solutions. The positive and negative costs of entire process have been further examined by material cost (MC), system cost (SC), energy cost (EC), and waste management cost (WC). By successful implementation of the MFCA, it has been found that an improvement in the total cost of about 11.11% (MC), 29.61% (SC), 9.32% (EC), 92.57% (WC) have been obtained, whereas the enhancement in positive costs of about 9.82% (MC), 31.31% (SC), 9.88% (EC), 95.08% (WC) have been recorded, and reduction in negative costs of about 29.50% (MC), 36.56% (SC), 35.52% (EC), and 69.83% (WC) have been noted.

如今,由于资源利用不足和缺乏全面的会计程序,许多企业在控制环境和成本相关影响方面面临着重大问题。随着全球对可持续发展和资源效率的日益重视,越来越需要采用物料流成本会计(MFCA)来解决这些问题。本案例研究选择了巴基斯坦的一家中小型企业(SME),即瓦楞包装行业。在 MFCA 分析的基础上,对瓦楞纸箱的形成过程进行了评估。已确定的高负成本领域及其原因也通过基于 MFCA 的解决方案进行了阐述。通过材料成本 (MC)、系统成本 (SC)、能源成本 (EC) 和废物管理成本 (WC),进一步检查了整个流程的正负成本。通过成功实施 MFCA,发现总成本提高了约 11.11%(MC)、29.61%(SC)、9.32%(EC)和 92.57%(WC),而正成本提高了约 9.82%(MC)、31.61%(SC)和 9.32%(EC)。记录显示,正成本增加了约 9.82%(MC)、31.31%(SC)、9.88%(EC)和 95.08%(WC),负成本减少了约 29.50%(MC)、36.56%(SC)、35.52%(EC)和 69.83%(WC)。
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引用次数: 0
Evaluating the performance of citric acid and maleic acid for mixed-acid leaching of critical metals from spent lithium-ion batteries 评估柠檬酸和马来酸在混合酸浸出废锂离子电池中关键金属方面的性能
IF 2.7 4区 环境科学与生态学 Q3 ENVIRONMENTAL SCIENCES Pub Date : 2024-08-04 DOI: 10.1007/s10163-024-02041-2
Chelsea Burgess, Emenike G. Okonkwo, Yinghe He

Leaching, especially using mixtures of organic acids, can reduce the chemical requirement of organic acid leaching of metals. This work investigates the performance of maleic acid and citric acid and their potential synergy in a mixed-acid leaching system for the recovery of valuable metals from the cathode material of spent lithium-ion batteries (LIBs). The influence of key leaching parameters such as acid concentration, temperature and reducing agent (fructose) were examined. As single acids, citric acid proved to be a stronger lixiviant than maleic acid. 83% Li, 84%Mn, 80% Co and 80%Ni was leached using 0.5 M citric acid at a temperature of 90 °C after 60 min. As mixtures, the leaching of the metals showed significant dependence on the ratio of the acids and increased with the proportion of citric acid, indicating that citric acid is the dominant lixiviant. However, the performance of the mixtures of citric acid and maleic acid was lower than that of the individual acids, thus demonstrating lack of synergy. Spectra analysis of the leachates confirmed the formation of metal complexes and interactions between citric and maleic acid, and explains the observed performance of the acid mixtures. Overall, this work reveals that not all organic acid mixtures are synergic.

浸出,特别是使用有机酸混合物,可以降低有机酸浸出金属的化学要求。这项工作研究了马来酸和柠檬酸的性能及其在混合酸浸出系统中的潜在协同作用,该系统用于从废旧锂离子电池(LIB)正极材料中回收有价金属。研究了酸浓度、温度和还原剂(果糖)等关键浸出参数的影响。事实证明,作为单一酸,柠檬酸比马来酸具有更强的锂活性。使用 0.5 M 柠檬酸在 90 °C 的温度下浸出 60 分钟后,83%的锂、84%的锰、80%的钴和 80% 的镍被浸出。作为混合物,金属的沥滤与酸的比例有显著的关系,并且随着柠檬酸比例的增加而增加,这表明柠檬酸是主要的沥滤剂。不过,柠檬酸和马来酸混合物的性能低于单个酸,因此表明缺乏协同作用。浸出液的光谱分析证实了柠檬酸和马来酸之间形成的金属复合物和相互作用,这也解释了所观察到的酸混合物的性能。总之,这项工作揭示了并非所有有机酸混合物都具有协同作用。
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引用次数: 0
Assessing environmental impacts of utilizing recycled concrete waste from the technosphere: a case study of a cement industry in West Java, Indonesia 评估利用技术圈回收混凝土废料对环境的影响:印度尼西亚西爪哇省水泥工业案例研究
IF 2.7 4区 环境科学与生态学 Q3 ENVIRONMENTAL SCIENCES Pub Date : 2024-08-02 DOI: 10.1007/s10163-024-02042-1
Jonas Kristanto, Rio Aryapratama, Muhammad Aulia Anwar Ibrahim, Titi Tiara Anasstasia, Muhammad Mufti Azis, Andi Louis Kalza, Erna Lestianingrum, Budiono Hendranata

Cement industries generate massive amounts of greenhouse gas (GHG) emissions. As a fast-growing economy in Southeast Asia, Indonesia consumed more than 62 Mtons of cement in 2020. To cut down the impacts from extensive resource extraction and GHG emissions from cement industries, utilizing secondary raw materials such as concrete is an option to simultaneously reduce the limestone requirement at cement plants. This study aims to estimate yearly concrete waste flow from residential building stocks and the environmental impacts of utilizing those concrete waste in a cement-producing region in West Java, Indonesia by combining dynamic material flow analysis, stock modeling, and life cycle assessment (LCA). We found Cirebon Regency’s residential buildings would accumulate 46.2 Mtons concrete stocks by 2050. The estimated concrete waste from demolished residential buildings in Cirebon would reach up to 2 Mtons by 2050 depending on building lifetimes. At the baseline scenario, environmental impacts per ton cement are 647.35 kg CO2 eq. of Global Warming Potential (GWP), 90.25 kg C deficit of Land Use (LU), and 4,707.24 MJ of Cumulative Energy Demand (CED). By utilizing 1 Mtons of recycled concrete, the cement production facility would decrease those values by up to 5.42 kg CO2 eq./ton cement, 0.09 kg C deficit/ton cement, and 0.43 MJ/ton cement, respectively. Our results help inform decision-makers to formulate policy options on utilizing concrete waste to reduce cement production environmental impacts.

水泥行业产生大量温室气体(GHG)排放。作为东南亚快速增长的经济体,印度尼西亚在 2020 年的水泥消费量将超过 6200 万吨。为了减少水泥行业大量资源开采和温室气体排放所带来的影响,利用混凝土等二次原材料是一种选择,这样可以同时减少水泥厂对石灰石的需求。本研究旨在通过结合动态材料流分析、存量建模和生命周期评估(LCA),估算印尼西爪哇一个水泥生产地区每年从住宅建筑存量中产生的混凝土废料流,以及利用这些混凝土废料对环境的影响。我们发现,到 2050 年,井里汶地区的住宅建筑将积累 4,620 万吨混凝土库存。到 2050 年,根据建筑物的寿命,估计拆除的井里汶住宅楼产生的混凝土废物将高达 2 百万吨。在基准情景下,每吨水泥对环境的影响为:全球变暖潜势(GWP)647.35 千克二氧化碳当量、土地利用(LU)90.25 千克碳赤字和累积能源需求(CED)4,707.24 兆焦耳。如果使用 100 万吨再生混凝土,水泥生产设施将分别减少 5.42 千克二氧化碳当量/吨水泥、0.09 千克碳赤字/吨水泥和 0.43 兆焦/吨水泥。我们的研究结果有助于决策者制定利用混凝土废弃物减少水泥生产对环境影响的政策方案。
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引用次数: 0
Recycling of Ni from leached spent catalyst residue by H2SO4 leaching and solvent extraction: leaching kinetics, purification and product preparation 通过 H2SO4 浸出和溶剂萃取从浸出催化剂废渣中回收镍:浸出动力学、纯化和产品制备
IF 2.7 4区 环境科学与生态学 Q3 ENVIRONMENTAL SCIENCES Pub Date : 2024-08-01 DOI: 10.1007/s10163-024-02040-3
Shuo Liu, Haoran Yu, Ali Yaraş, Linchao Hu, Wenyi Zhang, Mingguo Peng, Hasan Arslanoğlu, Linqiang Mao

Spent hydrodesulfurization catalyst (HDS) is considered as the important secondary resource for Mo and Ni. The separation of Mo from HDS was usually conducted by soda roasting and water leaching, while Ni remained in the leached residue. This study proposed a method to recover Ni from leached residue by H2SO4 leaching and solvent extraction, and Ni was recycled in the form of NiO. The results showed that the optimum Ni leaching process were conducted using 30% H2SO4 with liquid–solid ratio of 10 at 70 ℃ for 120 min. The optimal extraction was accomplished using 30% di-(2-ethylhexyl) phosphate (P204) saponification at pH value 6.0 with organic/aqueous (O/A ratio) of 1 for 1 min. Additionally, 20% H2SO4 could be used to strip Ni from organic phase with O/A ratio of 10. Finally, NiSO4 was calcined at 850 ℃ for 1.0 h to obtain NiO. The Ni leaching kinetic analysis showed that the activation energy of Ni leaching process was 16.10 kJ/mol, which was accorded with the shrinkage unreacted kernel model controlled by internal diffusion. This study provided an alternative method to recycle Ni and given a deeper insight to the leaching mechanism during H2SO4 leaching Ni from spent catalyst.

Graphical abstract

废旧加氢脱硫催化剂(HDS)被认为是钼和镍的重要二次资源。从氢化脱硫催化剂中分离钼通常采用苏打焙烧和水浸法,而镍则残留在浸出残渣中。本研究提出了一种通过 H2SO4 浸出和溶剂萃取从浸出残渣中回收镍的方法,并以 NiO 的形式回收镍。结果表明,最佳的镍浸出工艺是使用 30% 的 H2SO4,液固比为 10,在 70 ℃ 下浸出 120 分钟。在 pH 值为 6.0、有机/水(O/A 比)为 1 的条件下,使用 30%的磷酸二(2-乙基己基)皂化物(P204)萃取 1 分钟,可获得最佳萃取效果。此外,还可使用 20% H2SO4 从有机相中剥离镍,O/A 比为 10。最后,NiSO4 在 850 ℃ 煅烧 1.0 小时,得到 NiO。镍浸出动力学分析表明,镍浸出过程的活化能为 16.10 kJ/mol,符合由内部扩散控制的收缩未反应核模型。该研究为镍的回收利用提供了一种替代方法,并深入揭示了 H2SO4 从废催化剂中浸出镍的浸出机理。
{"title":"Recycling of Ni from leached spent catalyst residue by H2SO4 leaching and solvent extraction: leaching kinetics, purification and product preparation","authors":"Shuo Liu,&nbsp;Haoran Yu,&nbsp;Ali Yaraş,&nbsp;Linchao Hu,&nbsp;Wenyi Zhang,&nbsp;Mingguo Peng,&nbsp;Hasan Arslanoğlu,&nbsp;Linqiang Mao","doi":"10.1007/s10163-024-02040-3","DOIUrl":"10.1007/s10163-024-02040-3","url":null,"abstract":"<div><p>Spent hydrodesulfurization catalyst (HDS) is considered as the important secondary resource for Mo and Ni. The separation of Mo from HDS was usually conducted by soda roasting and water leaching, while Ni remained in the leached residue. This study proposed a method to recover Ni from leached residue by H<sub>2</sub>SO<sub>4</sub> leaching and solvent extraction, and Ni was recycled in the form of NiO. The results showed that the optimum Ni leaching process were conducted using 30% H<sub>2</sub>SO<sub>4</sub> with liquid–solid ratio of 10 at 70 ℃ for 120 min. The optimal extraction was accomplished using 30% di-(2-ethylhexyl) phosphate (P204) saponification at pH value 6.0 with organic/aqueous (O/A ratio) of 1 for 1 min. Additionally, 20% H<sub>2</sub>SO<sub>4</sub> could be used to strip Ni from organic phase with O/A ratio of 10. Finally, NiSO<sub>4</sub> was calcined at 850 ℃ for 1.0 h to obtain NiO. The Ni leaching kinetic analysis showed that the activation energy of Ni leaching process was 16.10 kJ/mol, which was accorded with the shrinkage unreacted kernel model controlled by internal diffusion. This study provided an alternative method to recycle Ni and given a deeper insight to the leaching mechanism during H<sub>2</sub>SO<sub>4</sub> leaching Ni from spent catalyst.</p><h3>Graphical abstract</h3>\u0000<div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":643,"journal":{"name":"Journal of Material Cycles and Waste Management","volume":"26 5","pages":"3193 - 3204"},"PeriodicalIF":2.7,"publicationDate":"2024-08-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s10163-024-02040-3.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141866056","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"环境科学与生态学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Preparation of a lightweight calcium silicate board using chlorine-containing Ti-extraction blast furnace slag and diatomite 利用含氯钛提取高炉渣和硅藻土制备轻质硅酸钙板
IF 2.7 4区 环境科学与生态学 Q3 ENVIRONMENTAL SCIENCES Pub Date : 2024-07-31 DOI: 10.1007/s10163-024-02036-z
Lin Li, Tao Jiang, Qiang Yang, Yanli Ren, Jie Xu, Zhiqiao Li, Xinyu An

Chlorine-containing Ti-extraction blast furnace slag (TEBFS) is a solid waste produced during titanium removal from high-titanium blast furnace slag. Large amounts of TEBFS affect the local environment and severely limit further process development. A lightweight calcium silicate board was successfully prepared via hydrothermal synthesis. When the mass ratio of TEBFS: Portland cement: diatomite: calcium hydroxide: quartz was 46∶15∶17∶13.9∶8.1, the bulk density, bending strength, and thermal conductivity of the sample were 1.23 g/cm3, 8.2 MPa, and 0.299 W/(m·K), respectively. The overall sample performance met the D1.3 category requirements in the national standard. After being immersed in water with stirring at 30 °C for 60 min, the sample exhibited a curing chlorine efficiency of 40.6%. Mechanical grinding increased slag activity and sample performance. Grinding for 3 min, the activity index of the slag was 72.74%, and the bending strength of the sample increased to 8.7 MPa. Increasing the pozzolanic activity of the slag and reducing the amount of aggregate produced between particles had a positive effect on optimizing sample performance. This paper provides a feasible method for the diversification and clean utilization of TEBFS.

Graphical Abstract

含氯钛提取高炉渣(TEBFS)是从高钛高炉渣中提取钛的过程中产生的固体废物。大量的 TEBFS 会影响当地环境,严重限制了进一步的工艺开发。通过水热合成法成功制备了一种轻质硅酸钙板。当 TEBFS:硅酸盐水泥:硅藻土:氢氧化钙:石英的质量比为 46∶15∶17∶13.9∶8.1 时,样品的体积密度、抗弯强度和导热系数分别为 1.23 g/cm3、8.2 MPa 和 0.299 W/(m-K)。样品的整体性能符合国家标准 D1.3 类别的要求。在 30 °C 的水中浸泡并搅拌 60 分钟后,样品的固化氯效率为 40.6%。机械研磨提高了炉渣活性和样品性能。研磨 3 分钟后,矿渣的活性指数为 72.74%,样品的抗弯强度增至 8.7 兆帕。提高矿渣的水胶活性和减少颗粒间产生的骨料量对优化样品性能有积极作用。本文为 TEBFS 的多样化和清洁利用提供了一种可行的方法。
{"title":"Preparation of a lightweight calcium silicate board using chlorine-containing Ti-extraction blast furnace slag and diatomite","authors":"Lin Li,&nbsp;Tao Jiang,&nbsp;Qiang Yang,&nbsp;Yanli Ren,&nbsp;Jie Xu,&nbsp;Zhiqiao Li,&nbsp;Xinyu An","doi":"10.1007/s10163-024-02036-z","DOIUrl":"10.1007/s10163-024-02036-z","url":null,"abstract":"<div><p>Chlorine-containing Ti-extraction blast furnace slag (TEBFS) is a solid waste produced during titanium removal from high-titanium blast furnace slag. Large amounts of TEBFS affect the local environment and severely limit further process development. A lightweight calcium silicate board was successfully prepared via hydrothermal synthesis. When the mass ratio of TEBFS: Portland cement: diatomite: calcium hydroxide: quartz was 46∶15∶17∶13.9∶8.1, the bulk density, bending strength, and thermal conductivity of the sample were 1.23 g/cm<sup>3</sup>, 8.2 MPa, and 0.299 W/(m·K), respectively. The overall sample performance met the D1.3 category requirements in the national standard. After being immersed in water with stirring at 30 °C for 60 min, the sample exhibited a curing chlorine efficiency of 40.6%. Mechanical grinding increased slag activity and sample performance. Grinding for 3 min, the activity index of the slag was 72.74%, and the bending strength of the sample increased to 8.7 MPa. Increasing the pozzolanic activity of the slag and reducing the amount of aggregate produced between particles had a positive effect on optimizing sample performance. This paper provides a feasible method for the diversification and clean utilization of TEBFS.</p><h3>Graphical Abstract</h3>\u0000<div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":643,"journal":{"name":"Journal of Material Cycles and Waste Management","volume":"26 5","pages":"3137 - 3152"},"PeriodicalIF":2.7,"publicationDate":"2024-07-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s10163-024-02036-z.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141866193","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"环境科学与生态学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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Journal of Material Cycles and Waste Management
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