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Qualification of a modular Li-ion battery pack for LEO Satellites based on cells not specifically designed for space applications 基于非专门为空间应用设计的电池单元的低轨道卫星模块化锂离子电池组的鉴定
Pub Date : 2019-09-01 DOI: 10.1109/ESPC.2019.8932004
V. Giuliani, S. Remy
Nowadays, space market considers the development of Small Satellite as a key factor for LEO missions evolution. One of the main characteristics of these missions is the combination between performance achievable and low mission costs. It is then extremely important to reduce mission expenses and one aspect of paramount importance, when lowering development costs, is the use of technologies not specifically developed for the space environment. In this context, S.A.B. Aerospace started a project for the qualification of a modular battery pack equipped with elementary cells based on a Lithium-Cobalt (LiCoO2) electrochemical system, which are not specifically born for space applications. The fundamental element of the battery pack is called “Module”: it integrates 8 Li-Ion cells connected in series and it is equipped with a PCB for passive voltage balancing. The modular concept allows the maximum versatility, satisfying power and energy demands for many different spacecrafts, depending on the number of integrated modules. This project is the follow up of the initiative undertaken to develop a battery pack for LARES (Laser Relativity Satellite) mission within the VEGA Launcher maiden Flight. Being the lifetime for the payload separation way shorter than in orbit servicing, a delta development is needed to show the compliance to Satellites missions. Thus, an innovative and accurate method to predict the available EoL (End of Life) capacity has been defined to show the suitability to the specific applications. Such method is based on the correlation between data collected from an Accelerated Lifecycle Test and mathematical method solutions. In this way, it is possible to set-up a test performing about 20% of duty cycles carried out from the battery during its overall lifetime, using maximum allowable charge/discharge rate to accelerate the capacity fading rather than a thermal chamber. After Accelerated Lifecycle test execution a Nominal Lifecycle test will be carried out, in order to investigate capacity fading effects on the battery with respect to the real power mission profile.
目前,空间市场认为小卫星的发展是近地轨道任务发展的关键因素。这些任务的主要特点之一是兼顾可实现的性能和低任务费用。因此,极为重要的是减少任务费用,在降低开发费用时,最重要的一个方面是使用不是专门为空间环境开发的技术。在这种背景下,S.A.B.宇航公司启动了一个模块化电池组的资格认证项目,该电池组配备了基于锂钴(LiCoO2)电化学系统的基本电池,这不是专门为太空应用而生的。电池组的基本元素被称为“模块”:它集成了8个串联的锂离子电池,并配备了用于被动电压平衡的PCB。模块化概念允许最大的多功能性,满足许多不同航天器的动力和能源需求,具体取决于集成模块的数量。该项目是VEGA发射首次飞行中为LARES(激光相对卫星)任务开发电池组的后续行动。由于有效载荷分离的寿命比在轨服务短得多,因此需要进行delta开发以显示对卫星任务的遵从性。因此,定义了一种创新而准确的方法来预测可用的EoL(寿命终止)容量,以显示特定应用的适用性。这种方法是基于从加速生命周期测试中收集的数据与数学方法解决方案之间的相关性。通过这种方式,可以建立一个测试,在电池的整个使用寿命期间执行约20%的占空比,使用最大允许充放电率来加速容量衰减,而不是使用热室。在加速生命周期测试执行后,将进行标称生命周期测试,以研究相对于实际功率任务剖面的容量衰减对电池的影响。
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引用次数: 1
A characterization system for LEO satellites batteries 低轨道卫星电池特性系统
Pub Date : 2019-09-01 DOI: 10.1109/ESPC.2019.8932021
Silvio Baccari, F. Vasca, Elisa Mostacciuolo, L. Iannelli, Salvatore Sagnelli, Raffaele Luisi, V. Stanzione
A model-based characterization technique for lithium-ion batteries adopted in small satellites is proposed. The architecture of a hardware/software platform designed for the experimental analysis is described. Data obtained with suitable testing campaigns are exploited for the identification of the parameters of the battery model through the minimization of a cost function. In particular, the battery model represents either charging and discharging phases, with specific attention to the scenarios typical of electrical power systems in small satellites. Experimental and numerical results show the effectiveness of the proposed solution in terms of accuracy of the identified model.
提出了一种基于模型的小卫星锂离子电池表征技术。介绍了为实验分析设计的硬件/软件平台的结构。通过适当的测试活动获得的数据被用于通过最小化成本函数来识别电池模型的参数。特别是,电池模型代表充电和放电阶段,并特别注意小型卫星电力系统的典型情况。实验和数值结果表明,该方法在识别模型的精度方面是有效的。
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引用次数: 4
Feasibility Study of Low Power PPU with COTS Components and eGaN FETs 采用COTS元件和eGaN fet的低功耗PPU的可行性研究
Pub Date : 2019-09-01 DOI: 10.1109/ESPC.2019.8931984
Alexandros Manoudis, Spiridon Savvas, Pavlos Ramnalis
The Power Processing Unit (PPU) constitutes one of the most challenging parts, from both technical and business point of view, of an Electric Propulsion System (EPS). It is the module of the EPS that contains the electrical circuits responsible for providing power and control to all subsystems with varying demands and in the most efficient way, while its cost is indicatively about 50% of the total cost of an EPS. Space industries are strongly focusing on low cost PPUs while trying to present small in size and weight units with high efficiency and high reliability. In this direction, the main objective of this paper is to illustrate a feasibility study on the budget optimizations that can be achieved, in terms of power, cost, mass and size, on a space qualified low power PPU (<300W) by applying on the one hand COTS (Commercial Off-The-Self) components and on the other hand eGaN (enhancement mode Gallium Nitride) FETs as switching elements taking advantage of the improvements they may offer in the electrical and physical characteristics, retaining though the functionality and the reliability of the whole PPU. As first step, the space environment of a potential LEO mission has been clearly defined taking into account the business strategy, the potential customers and the latest trends in space market. The feasibility study results of the implementation of COTS and eGaN FETs are very promising, demonstrating essential improvements in all budget parameters of the PPU, without affecting its performance. The realization of COTS components and eGaN FETs on a synchronous Buck DC/DC converter is currently being developed in order to verify the conclusions of the study. The outcome of this activity can become the driving step forward in order to integrate the utilization of COTS and eGaN FETs also in other DC/DC converters of a PPU and develop lower in cost, size and mass and more efficient PPUs in the future.
无论是从技术角度还是从业务角度来看,动力处理单元(PPU)都是电力推进系统(EPS)中最具挑战性的部件之一。它是EPS的模块,包含负责以最有效的方式为不同需求的所有子系统提供电源和控制的电路,而其成本约占EPS总成本的50%。航天工业正在大力关注低成本的ppu,同时试图呈现具有高效率和高可靠性的小尺寸和重量单位。在这个方向上,本文的主要目标是说明在空间合格的低功率PPU (<300W)上可以实现的预算优化的可行性研究,一方面应用COTS(商用off - self)组件,另一方面应用eGaN(增强模式氮化镓)fet作为开关元件,利用它们在电气和物理特性方面可能提供的改进。保留了整个PPU的功能和可靠性。作为第一步,考虑到商业战略、潜在客户和空间市场的最新趋势,对潜在的近地轨道任务的空间环境进行了明确的定义。实施COTS和eGaN fet的可行性研究结果非常有希望,在不影响其性能的情况下,对PPU的所有预算参数进行了必要的改进。为了验证研究的结论,目前正在开发同步降压DC/DC变换器上的COTS组件和eGaN fet。这项活动的结果可以成为推动前进的一步,以便在PPU的其他DC/DC转换器中集成COTS和eGaN场效应管的利用,并在未来开发更低成本,尺寸和质量以及更高效的PPU。
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引用次数: 0
Average Current Control with Symmetrical Sawtooth or Peak and Valley Current Control 平均电流控制与对称锯齿或峰谷电流控制
Pub Date : 2019-09-01 DOI: 10.1109/ESPC.2019.8932012
C. Delepaut, H. Carbonnier
Conductance control within SMPS (Switch Mode Power Supply) for space power systems is typically implemented relying on ACC (Average Current Control). Such technique is driven by a comparison between the electrical current and a sawtooth signal being either asymmetrical or symmetrical. An in-depth analysis of the associated dynamics has been published for the asymmetrical sawtooth case only. The present paper consists in the dynamic analysis of ACC using symmetrical sawtooth, resulting in a Laplace transform block diagram properly modelling the limited switching frequency effect. The bandwidth and phase margin of that closed-loop control technique are in particular investigated, highlighting that a symmetrical sawtooth allows to reach a bandwidth twice the one achievable with an asymmetrical sawtooth at given phase margin performance. In the same way that ACC with asymmetrical sawtooth is known to extend to classical PCC (Peak Current Control), the paper also shows that ACC with symmetrical sawtooth extends to an innovative PVCC (Peak and Valley Current Control) technique, using double compensation ramp, which increases the conductance control bandwidth capability to beyond half the switching frequency. Finally, time domain simulations are reported that prove to be consistent with the frequency domain theoretical predictions. Practical measurements have been performed on a breadboard as well and are reported in a separate paper.
空间电源系统的开关电源(SMPS)中的电导控制通常依靠ACC(平均电流控制)来实现。这种技术是通过比较电流和锯齿信号之间的不对称或对称来驱动的。对相关动力学的深入分析仅针对不对称锯齿的情况发表。本文利用对称锯齿波对ACC进行了动态分析,得到了一个恰当地模拟有限开关频率效应的拉普拉斯变换方框图。对该闭环控制技术的带宽和相位裕度进行了特别研究,强调在给定的相位裕度性能下,对称锯齿可以达到非对称锯齿所能达到的带宽的两倍。以同样的方式,不对称锯齿形的ACC扩展到经典的PCC(峰值电流控制),本文还表明,对称锯齿形的ACC扩展到创新的PVCC(峰值和谷电流控制)技术,使用双补偿斜坡,将电导控制带宽能力提高到超过开关频率的一半。最后,时域模拟结果与频域理论预测结果一致。在面包板上也进行了实际测量,并在另一篇论文中报告。
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引用次数: 0
Extended Leo Missions on Kompsat Series 在Kompsat系列上扩展Leo任务
Pub Date : 2019-09-01 DOI: 10.1109/ESPC.2019.8931983
Sungwoo Park, Emma Prestigiacomo, Kyudong Kim, Yungsu Youn, Remy Stéphane
Currently, 3 Korean LEO satellites with various payloads finished their mission life successfully, and all of them have had their life extended for at least 2 years. These 3 satellites are flying with Saft Lithium-Ion batteries, made of Saft high capacity cells, and equipped with ISIS electronics. Life extension was based on spacecraft health status, including battery performances check. The article aims at sharing in-orbit data showing batteries key data such as Depth of Discharge, and performances margins vs designed lives.
目前,韩国有3颗不同载荷的低轨道卫星成功地完成了任务,它们的寿命都延长了至少2年。这3颗卫星使用Saft锂离子电池飞行,由Saft高容量电池制成,并配备了ISIS电子设备。延长寿命是基于航天器的健康状态,包括电池性能检查。本文旨在分享显示电池关键数据的在轨数据,如放电深度、性能裕度与设计寿命。
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引用次数: 0
Using GaN HFET to replace MOSFET in DC/DC for space applications 在空间应用中使用GaN HFET取代DC/DC中的MOSFET
Pub Date : 2019-09-01 DOI: 10.1109/ESPC.2019.8931996
M. Notarianni, B. Messant, P. Maynadier
To cope with space environment, radiation-hardened MOSFET switches are specifically designed in large dice (limiting their performance such as high parasitic capacitors compared to the ones designed for terrestrial application) and are packaged hermetically (SMDxx, TO25x,…). This leads to a high cost and large footprint, especially for DC/DC supplying high speed processors which require very low voltages and high currents (and consequently a lot of switches). Some GaN HFET designed for terrestrial applications have shown both good radiation robustness, small footprint and good intrinsic parameters (low Rdson and low parasitic capacitors). R&T activities have been done in cooperation with CNES (French Space Agency) to introduce GaN HFET, to put in place the screening process and to highlight the operating margins for space application. As the GaN HFET are massively produced for terrestrial applications, their intrinsic cost makes them attractive, even when space grade qualification has to be done (encapsulation in a hermetic package, screening, testing, burn-in …). Based on this work, Thales Alenia Space has developed and qualified a new generation of DC/DC converter for digital core using GaN HFET and is compared to a radiation hardened MOSFET solution.
为了应对空间环境,辐射强化MOSFET开关专门设计为大尺寸(限制其性能,例如与地面应用设计的高寄生电容器相比),并采用密封封装(SMDxx, TO25x,…)。这导致高成本和大占地面积,特别是对于需要非常低电压和大电流的DC/DC供电高速处理器(因此需要大量开关)。一些用于地面应用的氮化镓HFET显示出良好的辐射鲁棒性,占地面积小和良好的内在参数(低罗得和低寄生电容)。与法国空间局合作进行了研发活动,以引进氮化镓氟化镓,建立筛选程序,并突出空间应用的业务利润。由于氮化镓HFET大量生产用于地面应用,它们的内在成本使它们具有吸引力,即使必须进行空间级资格认证(密封封装,筛选,测试,老化……)。在此基础上,泰雷兹阿莱尼亚空间公司开发并验证了使用GaN HFET的新一代数字磁芯DC/DC转换器,并与辐射硬化MOSFET解决方案进行了比较。
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引用次数: 3
Experimental Demonstration of Peak and Valley Current Control 峰谷电流控制的实验演示
Pub Date : 2019-09-01 DOI: 10.1109/ESPC.2019.8932055
H. Carbonnier, C. Delepaut
Average Current Control (AAC) or Conductance Control has been widely used in the European space sector for the last three decades. Although very common in DC/DC converters inside Power Conditioning and Distribution Units (PCDU), until recently no attempt was made to characterize and understand the effects of the sampling that occurs when the controlled current is compared to the sawtooth signal. Indeed, similar sampling phenomena exist with the widespread Peak Current Control scheme (PCC) and have been well documented in the literature. Recently, it has been demonstrated that not only the same sampling effects exist for ACC, but that ACC with asymmetrical sawtooth can be seen as being the same control scheme as PCC with its compensation ramp, the sole difference being the slope of the controlled current with respect to the sawtooth slope. In addition, a new scheme called Peak and Valley Current Control (PVCC) has been proposed, with the observation that ACC with symmetrical sawtooth is also a subset of PVCC. The aim of this paper is to provide a comparison between PCC and PVCC, to highlight the similarities between those schemes and ACC, and to verify experimentally the above-mentioned findings.
在过去的三十年里,平均电流控制(AAC)或电导控制在欧洲航天领域得到了广泛的应用。虽然在电源调节和分配单元(PCDU)内部的DC/DC转换器中非常常见,但直到最近才有人尝试表征和理解当控制电流与锯齿信号进行比较时发生的采样影响。事实上,类似的采样现象存在于广泛的峰值电流控制方案(PCC)中,并且在文献中有很好的记录。最近的研究表明,ACC不仅具有相同的采样效果,而且具有不对称锯齿形的ACC可以被视为与具有补偿斜坡的PCC相同的控制方案,唯一的区别是控制电流相对于锯齿形斜率的斜率。此外,还提出了一种新的峰谷电流控制方案(PVCC),并观察到具有对称锯齿的ACC也是PVCC的子集。本文的目的是提供PCC和PVCC的比较,突出这些方案与ACC的相似之处,并通过实验验证上述发现。
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引用次数: 0
Space III-V Multijunction Solar Cells on Ge/Si virtual substrates 基于Ge/Si虚拟衬底的Space III-V型多结太阳能电池
Pub Date : 2019-09-01 DOI: 10.1109/ESPC.2019.8932026
I. García, I. Rey‐Stolle, M. Hinojosa, I. Lombardero, L. Cifuentes, C. Algora, H. Nguyen, A. Morgan, Andrew J. Johnson
Virtual substrates based on thin Ge layers on Si substrates by direct deposition have recently achieved high quality. In this work, their application as low cost, removable substrates for the growth of high efficiency, lightweight and flexible multijunction solar cells for space applications is analyzed. Experimental Ge single-junction solar cells and GaInP/Ga(In)As/Ge triple-junction solar cells using the Ge/Si virtual substrate as an active bottom junction (being the Si inactive), are implemented using medium quality Ge/Si virtual substrates with a $5 boldsymbol{mu} mathbf{m}$ Ge layer thickness. A lower quality in the Ge material, as compared to standard substrates, but enough carrier collection efficiency for a standard triple-junction, are shown. The expected formation of cracks during growth, due to the large thermal expansion coefficient mismatch with the Si substrate, is confirmed, and is found to be a major limiting factor for the performance of the solar cells. Strategies such as thinning the Ge + III-V structure and minimizing the thermal cycling during growth are discussed. Using an embedded porous Si layer to serve as buffer for the strain is being investigated. This porous layer could also serve as sacrificial layer for high throughput mechanical epitaxial lift-off in the manufacturing of lightweight and flexible multijunction cells. These embedded porous Si layers need to be engineered for optimum performance and compatibility with the Ge and III-V deposition processes.
在硅基板上直接沉积薄Ge层的虚拟衬底近年来取得了很高的质量。在这项工作中,分析了它们作为低成本,可移动基板的应用,以生长用于空间应用的高效,轻量化和柔性多结太阳能电池。实验Ge单结太阳能电池和GaInP/Ga(In)As/Ge三结太阳能电池使用Ge/Si虚拟衬底作为有源底结(即Si无活性),使用具有$5 boldsymbol{mu} mathbf{m}$ Ge层厚度的中等质量Ge/Si虚拟衬底实现。与标准衬底相比,Ge材料的质量较低,但对于标准三结来说,载流子收集效率足够高。由于与硅衬底的热膨胀系数不匹配,在生长过程中预期形成的裂纹被证实,并且被发现是太阳能电池性能的主要限制因素。讨论了诸如减薄Ge + III-V结构和最小化生长过程中的热循环等策略。利用内嵌多孔硅层作为应变缓冲层的研究正在进行中。这种多孔层也可以作为牺牲层,用于制造轻量化和柔性多结电池的高通量机械外延提升。这些嵌入的多孔硅层需要设计以获得最佳性能,并与Ge和III-V沉积工艺兼容。
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引用次数: 4
Low Intensity Low Temperature / dark measurement campaign for the JUICE Photovoltaic Assembly - from solar cell to full-scale qualification model JUICE光伏组件的低强度低温/暗测量活动-从太阳能电池到全尺寸合格模型
Pub Date : 2019-09-01 DOI: 10.1109/ESPC.2019.8932040
S. Riva, E. F. Lisbona, C. Baur, Francesco Faleg, P. Zanella, Paolo Fidanzati, S. van Riesen, A. Gras, Richard Schmidt, M. Kroon, E. Bongers
The JUICE (JUpiter ICy moon Explorer) mission is characterized by a severe environmental condition, as the spacecraft will mainly operate in the Jovian region of the solar system. Low intensity, low temperatures and high radiation doses are the challenging factors for the solar array and especially for the photovoltaic assembly. Following a technology research program [1], the $3mathrm{G}28$ bare solar cell by Azur Space has been selected; moreover, dedicated acceptance criteria were defined to screen the devices for highest and predictable performance under the harsh Jovian condition. Leonardo has then started a pre-qualification at solar cell and protection diode assembly level (cell and diode with coverglass and interconnectors). This pre-qualification identified the technology to be finally tested in accordance to the relevant ECSS standard, specifically including also a test in low intensity low temperature (LILT) condition also for the full-scale photovoltaic assembly qualification model.
JUICE(木星冰月探测器)任务的特点是恶劣的环境条件,因为航天器将主要在太阳系的木星区域运行。低强度、低温和高辐射剂量是太阳能电池阵列尤其是光伏组件面临的挑战。根据技术研究计划[1],Azur Space公司的3 mathm {G}28$裸太阳能电池已被选中;此外,还定义了专门的验收标准,以筛选设备在恶劣的木星条件下的最高和可预测的性能。莱昂纳多随后开始了太阳能电池和保护二极管组装级的资格预审(电池和二极管与覆盖玻璃和互连器)。这次资格预审确定了根据相关ECSS标准进行最终测试的技术,具体包括在低强度低温(LILT)条件下的测试,以及全尺寸光伏组件资格模型。
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引用次数: 2
All-solid state batteries for space exploration 用于太空探索的全固态电池
Pub Date : 2019-09-01 DOI: 10.1109/ESPC.2019.8931978
A. Beutl, Ningxin Zhang, Marcus Jahn, M. Nestoridi
The paper reports the investigations performed in the course of the ESA TRP activity (Contract No. 4000123997/18/NL/HK) on the use of solid polymer electrolytes for safe lithium ion batteries for clean space. The objective is to develop 1Ah prototype pouch cells without using any volatile liquid component. The exchange of conventional, highly flammable electrolytes with solid Li+-conducting polymers significantly improves the electrochemical and thermal stability range of the battery cells. Thereby fragmentation events, and thus propagation of space debris, caused by battery malfunction can be mitigated. In the presented work, filled polymer electrolytes were investigated for potential use in all-solid-state lithium-ion batteries. The polyethylene oxide-based polymer phase was either mixed with a lithium-ion conducting glass-ceramic (active) or BaTiO3 (passive) filler resulting in self-sustaining solid electrolyte membranes. Furthermore, carbon anodes and NMC622 cathodes were optimized to enable the assembly of full cells with enhanced safety properties.
本文报告了在欧空局TRP活动(合同号4000123997/18/NL/HK)过程中进行的关于使用固体聚合物电解质用于清洁空间的安全锂离子电池的调查。目标是在不使用任何挥发性液体成分的情况下开发1Ah的袋状电池原型。传统的、高度易燃的电解质与固体Li+导电聚合物的交换显著提高了电池的电化学和热稳定性范围。因此,可以减轻电池故障造成的碎片事件,从而减少空间碎片的传播。在本文中,研究了填充聚合物电解质在全固态锂离子电池中的潜在应用。聚乙烯氧化物基聚合物相与锂离子导电玻璃陶瓷(活性)或BaTiO3(被动)填料混合,形成自持固体电解质膜。此外,对碳阳极和NMC622阴极进行了优化,以实现具有增强安全性能的完整电池的组装。
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引用次数: 2
期刊
2019 European Space Power Conference (ESPC)
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