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2021 IEEE Applied Power Electronics Conference and Exposition (APEC)最新文献

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Packaging A Top-cooled 650 V/150 A GaN Power Modules with Insulated Thermal Pads and Gate-Drive Circuit 封装顶冷650v / 150a GaN电源模块与绝缘热垫和栅极驱动电路
Pub Date : 2021-06-14 DOI: 10.1109/APEC42165.2021.9487427
Yu Yan, Liyan Zhu, Jared Walden, Ziwei Liang, Hua Bai, M. H. Kao
This paper focuses on the design of a 650 V/150 A gallium-nitride (GaN) power module. Direct bonded copper (DBC) is applied as the insulated thermal pad to dissipate the heat generated by the GaN dies, where ceramics is employed for the thermal pad insulation. Printed circuit board (PCB) on the top of the GaN dies integrates the auxiliary power supply, the gate drive circuits and the decoupling capacitors, which can help the parasitic inductance reduction in the gate drive loop and the power loop to reduce the overshoot voltage across gate to source and drain to source. The packaged module exhibits high-current capability (150 A), high-compactness (45*33*9.6 mm3) and excellent thermal impedance from junction to heatsink. Taking advantages of the integrated gate-drive circuit, the proposed power module has simpler interface for users compared to regular GaN HEMTs on the market, which only needs PWM signal and non-isolated power supply to drive. To verify the electrical performance and thermal performance presented above, both double pulse test (DPT) and thermal test are conducted. DPT at 450 V/150 A shows around 54 V voltage spike only, which makes the proposed module suitable for high-power EV on-board charger or motor drive inverters.
本文设计了一种650v / 150a氮化镓(GaN)电源模块。采用直接结合铜(DBC)作为绝缘热垫,以消散GaN模具产生的热量,其中陶瓷用于热垫绝缘。GaN器件顶部的印刷电路板(PCB)集成了辅助电源、栅极驱动电路和去耦电容,有助于降低栅极驱动环路和功率环路中的寄生电感,从而降低栅极源极和漏极源极的过调电压。封装模块具有大电流能力(150a),高紧凑性(45*33*9.6 mm3)和从结到散热器的优异热阻抗。利用集成的栅极驱动电路,与市场上的常规GaN hemt相比,该功率模块具有更简单的接口,只需PWM信号和非隔离电源即可驱动。为了验证上述的电气性能和热性能,进行了双脉冲测试(DPT)和热测试。450v / 150a时的DPT仅显示约54v电压尖峰,这使得所提出的模块适用于大功率EV车载充电器或电机驱动逆变器。
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引用次数: 5
Design and development of a fractional-turn transformer for high power density LLC resonant converters 高功率密度LLC谐振变换器用分数匝变压器的设计与研制
Pub Date : 2021-06-14 DOI: 10.1109/APEC42165.2021.9487397
Yu-Chen Liu, Chen Chen, Kai-De Chen, Yong-Long Syu, Wen-Hao Xue, Yunfei Chen, Katherine A. Kim, H. Chiu
This study proposes a 48 V – 6 V isolated direct current DC-DC converter using an LLC series resonant converter with wide bandgap GaN components under a 1-MHz switching frequency. A loss analysis was performed on different primary circuit structures for the converter, and a full-bridge structure was selected. In addition, a quarter-turn planar transformer structure was adopted. With the voltage conversion ratio of 8:1 unchanged, the adopted transformer required fewer primary and secondary winding turns, with lower alternating current copper losses, compared with an average transformer. The study also explored and optimized parallel arrangements of transformer windings, adopted parametric design of transformer dimensions, and determined the optimal balance between core losses and copper losses in a limited circuit area. The magnetic simulation software Ansys Maxwell was used to verify the magnetic flux distribution of the quarter-turn planar transformer. An experiment confirmed that the proposed LLC series resonant converter has a switching frequency, input voltage, output voltage, output power, power density, and peak efficiency of 1 MHz, 48 V, 6 V, 900 W, 63 W/cm3, and 98.2%, respectively.
本研究提出了一种48 V - 6 V隔离直流DC-DC变换器,采用LLC串联谐振变换器和宽带隙GaN元件,开关频率为1 mhz。对变换器的不同一次电路结构进行了损耗分析,选择了全桥结构。此外,还采用了四分之一匝平面变压器结构。在电压转换比为8:1不变的情况下,与普通变压器相比,所采用的变压器一次绕组匝数和二次绕组匝数更少,交流铜损耗更低。探索并优化了变压器绕组并联布置,采用变压器尺寸参数化设计,确定了有限电路面积下铁心损耗与铜损的最佳平衡。利用磁力仿真软件Ansys Maxwell对四分之一匝平面变压器的磁通分布进行了验证。实验证实,该LLC系列谐振变换器的开关频率、输入电压、输出电压、输出功率、功率密度和峰值效率分别为1 MHz、48 V、6 V、900 W、63 W/cm3和98.2%。
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引用次数: 1
A Gate-Driver Architecture with High Common-Mode Noise Immunity under Extremely High dv/dt 在极高dv/dt下具有高共模抗扰度的栅极驱动器结构
Pub Date : 2021-06-14 DOI: 10.1109/APEC42165.2021.9487312
Zhongjing Wang, Zhao Yuan, Yue Zhao
Wide bandgap (WBG) devices usually have much faster switching speed than that of the traditional silicon devices, which, however, may pose challenges to the design of the power loop and gate loop. Extensive research has been done to address the drain-source voltage overshoot and oscillation issues by reducing the power loop stray inductance. To further enable higher switching frequency, the issues on the gate driver side still need to be addressed. The crosstalk phenomenon on gate-source voltage, as one of the major issues, has attracted lots of attention and can be mitigated by various approaches. In addition, when dv/dt is extremely high, the common-mode (CM) noise may deteriorate the control signals through the capacitive coupling, which still need to be addressed, considering just 1.5V voltage noise can lead to false triggering on the PWM input of digital isolators. In this work, four gate driver architectures in the existing literature are studied and compared in terms of the CM noise immunity. LT-spice small-signal models are utilized for simulation studies to compare the CM noise immunity of different gate driver designs quantitatively. The prototype of the optimal design was built and experimentally tested using a 3.3 kV SiC MOSFET to validate its CM noise immunity under the extremely high dv/dt, even beyond 240 V/ns.
宽带隙器件通常具有比传统硅器件快得多的开关速度,但这给功率环和门环的设计带来了挑战。通过减小功率回路杂散电感来解决漏源极电压过调和振荡问题已经做了大量的研究。为了进一步实现更高的开关频率,仍然需要解决栅极驱动器方面的问题。栅极-源电压串扰现象作为一个重要的问题已经引起了人们的广泛关注,并可以通过各种方法加以缓解。此外,当dv/dt非常高时,共模(CM)噪声可能会通过电容耦合恶化控制信号,考虑到仅1.5V电压噪声就会导致数字隔离器PWM输入误触发,这仍然需要解决。在这项工作中,对现有文献中的四种栅极驱动器架构进行了研究,并在CM噪声抗扰性方面进行了比较。利用LT-spice小信号模型进行仿真研究,定量比较不同栅极驱动器设计的CM抗噪性。构建了优化设计的原型,并使用3.3 kV SiC MOSFET进行了实验测试,以验证其在极高dv/dt(甚至超过240 V/ns)下的CM抗扰性。
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引用次数: 1
PowerSynth-Guided Reliability Optimization of Multi-Chip Power Module 基于powersynth的多芯片电源模块可靠性优化
Pub Date : 2021-06-14 DOI: 10.1109/APEC42165.2021.9487161
Imam Al Razi, D. Huitink, Yarui Peng
High-performance Multi-Chip Power Modules (MCPMs) are essential for high-density and efficient power conversion. Meanwhile, the chip layout and design methodology fundamentally determine thermal and reliability performance. Hign-density power modules typically consist of wide-bandgap (WBG) semiconductor die, soldering materials, baseplate, and heatsink packed on a single substrate. To a great extent, the reliability of power modules depends on these material electrothermal-mechanical properties during variable operating conditions. Appropriate thermal management can reduce stress and enhance the component lifetime by controlling junction temperature. In this work, a fast, generic, and scalable transient thermal model has been developed for the PowerSynth layout synthesis tool to optimize layer material, thickness, and layer stack configurations by minimizing thermal stress due to thermal cycling. This model has shown approximately 3,489 times speed up with less than 10% mismatch compared to ANSYS simulation. A PowerSynth-guided design-for-reliability computer-aided design (CAD) flow is presented to optimize both the layer stack and the layout simultaneously.
高性能多芯片电源模块(mcpm)是实现高密度、高效的电源转换必不可少的器件。同时,芯片布局和设计方法从根本上决定了散热和可靠性性能。高密度功率模块通常由宽带隙(WBG)半导体芯片、焊接材料、基板和封装在单一基板上的散热器组成。在很大程度上,电源模块的可靠性取决于这些材料在可变工作条件下的电热机械性能。适当的热管理可以通过控制结温来减少应力和提高元件寿命。在这项工作中,为PowerSynth布局合成工具开发了一个快速、通用、可扩展的瞬态热模型,通过最小化热循环引起的热应力来优化层材料、厚度和层堆叠配置。与ANSYS仿真相比,该模型的速度提高了约3489倍,误差小于10%。提出了一种以powersynth为指导的可靠性设计计算机辅助设计(CAD)流程,以同时优化层栈和布局。
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引用次数: 3
Sliding Mode Control with Minimum-Deviation Transient Response for Non-Inverting Buck-Boost DC-DC Converters 非反相Buck-Boost DC-DC变换器的最小偏差瞬态响应滑模控制
Pub Date : 2021-06-14 DOI: 10.1109/APEC42165.2021.9487262
Janko Celikovic, Angel Arguello, Wisam Alhoor, S. Abedinpour, D. Maksimović
Recent work has demonstrated that utilization of all possible switching states in non-inverting buck-boost (NIBB) DCDC converters leads to substantial transient response improvements compared to responses in buck-only or boost-only modes of operation. This paper presents a hybrid digital controller for NIBB converters, which utilizes PID control and sliding mode control based the novel control algorithm. The sliding mode controller executes the transient response with an optimal sliding surface achieving the lowest possible output voltage deviation. The implemented digital controller enables seamless transition to PID regulation, which handles standard fixed-frequency steady-state regulation. The proposed solution is verified by circuit simulations and experimental results on a digitally controlled low-voltage NIBB converter suitable for mobile applications.
最近的研究表明,在非逆变降压升压(NIBB) DCDC转换器中,与仅降压或仅升压运行模式相比,利用所有可能的开关状态可以显著改善瞬态响应。本文提出了一种基于PID控制和滑模控制的NIBB变换器混合数字控制器。滑模控制器执行瞬态响应,具有达到最低可能输出电压偏差的最优滑动面。实现的数字控制器可以无缝过渡到PID调节,处理标准的固定频率稳态调节。电路仿真和实验结果验证了所提出的解决方案在一个适合移动应用的数字控制低压NIBB变换器上的有效性。
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引用次数: 2
Enhanced Gate Driver Design for SiC-Based Generator Rectifier Unit for Airborne Applications 基于sic的机载发电机整流单元的栅极驱动器设计
Pub Date : 2021-06-14 DOI: 10.1109/APEC42165.2021.9487425
Jiewen Hu, Xingchen Zhao, L. Ravi, R. Burgos, D. Dong
Featuring higher breakdown voltage, faster switching frequency, lower ON-state resistance, and smaller size in comparison to traditional Silicon (Si) IGBTs, silicon carbide (SiC) MOSFETs have become an attractive solution for achieving high power density and efficiency in airborne applications. However, the move to higher voltages and their more compact packages challenge the insulation design. In particular, low-pressure working condition of the aircraft degrades gas dielectric strength, which leads to an increased risk of partial discharges. Thereby, this paper presents a comprehensive design of a gate driver for SiC-based Generator Rectifier Units (GRUs) for variable frequency airborne applications. A design method to control the peak electric field in high field strength regions was used to ensure the field strength in air and the PCB dielectric remain within an acceptable range. High bandwidth Rogowski switch-current sensor (RSCS) for short-circuit (SC) and over-current (OC) protection as well as phase current reconstruction are implemented to enhance the gate driver performance. Experiments were conducted, successfully verifying the gate driver’s performance meets all the design targets.
与传统的硅(Si) igbt相比,碳化硅(SiC) mosfet具有更高的击穿电压,更快的开关频率,更低的导通状态电阻和更小的尺寸,已成为航空应用中实现高功率密度和效率的有吸引力的解决方案。然而,向更高电压和更紧凑封装的转变对绝缘设计提出了挑战。特别是,飞机的低压工作状态降低了气体介电强度,导致部分放电的风险增加。因此,本文提出了一种用于变频机载应用的基于sic的发电机整流单元(gru)的栅极驱动器的综合设计。采用控制高场强区域峰值电场的设计方法,保证空气中的场强和PCB介质保持在可接受范围内。高带宽Rogowski开关电流传感器(RSCS)用于短路(SC)和过流(OC)保护以及相电流重构,以提高栅极驱动器的性能。通过实验验证,栅极驱动器的性能达到了设计目标。
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引用次数: 11
A MHz High Voltage Gain PV Micro-converter Featuring Extended ZVS operation and Continuous Input Current With Coupled Magnetics 一种MHz高电压增益PV微转换器,具有扩展ZVS操作和连续输入电流与耦合磁
Pub Date : 2021-06-14 DOI: 10.1109/APEC42165.2021.9487150
Samira Ahmadiankalati, Kajanan Kanathipan, J. Lam
A MHz DC/DC micro converter with extended zero voltage switching turn-on and step-up voltage capability for PV energy applications is presented. The proposed converter consists of a boost converter integrated with a CL parallel resonant converter. An auxiliary circuit is employed to achieve soft-switching operation at all conditions, and its inductor is coupled with the boost inductor to reduce the size and weight of the overall system. This in turn, allows for duty cycle based maximum power extraction control to be applied to the boost switch. The operating frequency of the converter’s switches are on the order of mega-hertz to further decrease the size and cost of passive components. Theoretical analysis and the operating principles of the proposed converter is provided. Simulation results on a 1.06MHz, 200W and 380V-output converter are presented to highlight the merits of the proposed topology. Experimental results are provided on a proof of concept prototype to highlight the features of the circuit.
提出了一种用于光伏能源应用的具有扩展零电压开关通断和升压能力的MHz DC/DC微型变换器。该变换器由一个升压变换器和一个CL并联谐振变换器组成。采用辅助电路实现各种条件下的软开关操作,其电感与升压电感耦合,减小了整个系统的尺寸和重量。这反过来又允许基于占空比的最大功率提取控制应用于升压开关。转换器开关的工作频率在兆赫数量级,以进一步减小无源元件的尺寸和成本。对该变换器进行了理论分析和工作原理分析。最后给出了一个1.06MHz、200W、380v输出的变换器的仿真结果,以突出所提出的拓扑结构的优点。实验结果提供了一个概念验证原型,以突出电路的特点。
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引用次数: 0
A Fast and Accurate Simulation Tool for LLC Converters 一种快速准确的LLC转换器仿真工具
Pub Date : 2021-06-14 DOI: 10.1109/APEC42165.2021.9487184
Yuqi Wei, Zhiqing Wang, Quanming Luo, A. Mantooth
LLC converters have been widely adopted in loads of industry applications. Although traditional fundamental harmonic based analysis method is simple, when applied in wide voltage gain range applications, the analysis accuracy degrades significantly. Thus, to optimize the converter performance, the time domain modelling analysis for different LLC converters and operation modes are discussed. Then, based on the modelling results, a simulation tool based on MATLAB graphical user interface (GUI) is developed to visualize the converter operation. Compared with the commercial simulation software, the developed one holds the advantages of fast, accurate, and convenient. The designed simulation tool has the exact simulation results as the commercial simulation software, while the simulation speed is much faster than the commercial ones. In addition, there is no need for users to build the different converter topologies and measure the key circuit currents and voltages, which is much more convenient. The developed simulation tool can be used to achieve automated design with thousands of iterations, which are tedious and time-consuming for commercial software. The time domain modelling and developed simulation tool are discussed. Simulation results comparisons between the developed simulation tool and commercial PSIM simulation tool are presented to validate the correctness and effectiveness of the developed simulation tool.
有限责任公司变换器已广泛应用于工业负载的应用。传统的基次谐波分析方法虽然简单,但在宽电压增益范围应用时,分析精度明显下降。因此,为了优化变换器的性能,讨论了不同LLC变换器和工作模式的时域建模分析。然后,在建模结果的基础上,开发了基于MATLAB图形用户界面(GUI)的仿真工具,实现了变流器运行的可视化。与商用仿真软件相比,所开发的仿真软件具有快速、准确、方便等优点。所设计的仿真工具具有与商用仿真软件相同的仿真结果,且仿真速度比商用仿真软件快得多。此外,用户不需要构建不同的转换器拓扑和测量关键电路的电流和电压,这是非常方便的。开发的仿真工具可用于实现数千次迭代的自动化设计,这对于商业软件来说是繁琐而耗时的。讨论了时域建模和开发的仿真工具。将所开发的仿真工具与商用PSIM仿真工具进行了仿真结果比较,验证了所开发仿真工具的正确性和有效性。
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引用次数: 1
Digital Average Current Control Technique for High Performance SIMO-Based Dimmable LED Driving 基于simo的高性能可调光LED驱动数字平均电流控制技术
Pub Date : 2021-06-14 DOI: 10.1109/APEC42165.2021.9487059
S. Kapat
A single-inductor-multi-output (SIMO) DC-DC converter is widely acknowledged as the effective solution as well as commercially used for highly integrated multichannel and multistring dimmable LED driving. However, the requirements of high bandwidth dynamic current tracking and reduced flickering effects remain challenging to satisfy, particularly under frequent circuit reconfigurations with high frequency PWM dimming. This paper proposes a reconfigurable fully digital average current control (DACC) technique along with a feedback voltage controller in a SIMO DC-DC converter, in which both the inductor current and output voltages are sampled using an ADC (with a time-multiplexing manner) once per switching cycle using an event-based sampling mechanism. The proposed technique offers (i) precise average current control, (ii) inherent current-loop stability without ramp compensation, (iii) high current-loop bandwidth, (iv) reduced flickering effects during mode transitions using combined current-source and voltage-source mode configurations, (v) scalability for single-channel, multichannel and multi-string LED driving. Discrete-time small-signal models are derived, and current-loop as well as closed-loop stability analysis is presented along with the controller design. Superior current tracking performance is demonstrated using simulation and experimental results.
单电感-多输出(SIMO) DC-DC转换器被广泛认为是高集成多通道和多串可调光LED驱动的有效解决方案。然而,高带宽动态电流跟踪和减少闪烁效应的要求仍然难以满足,特别是在高频PWM调光的频繁电路重构下。本文提出了一种可重构的全数字平均电流控制(DACC)技术以及SIMO DC-DC转换器中的反馈电压控制器,其中每个开关周期使用基于事件的采样机制使用ADC(具有时间复用方式)对电感电流和输出电压进行一次采样。所提出的技术提供(i)精确的平均电流控制,(ii)无需斜坡补偿的固有电流环稳定性,(iii)高电流环带宽,(iv)使用电流源和电压源组合模式配置减少模式转换期间的闪烁效应,(v)单通道,多通道和多串LED驱动的可扩展性。建立了离散小信号模型,并进行了电流环和闭环稳定性分析和控制器设计。仿真和实验结果表明,该系统具有良好的电流跟踪性能。
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引用次数: 1
Switching Battery Charger with Cascaded Two Loop Control Using Time-Based Techniques 基于时间的级联双回路控制开关电池充电器
Pub Date : 2021-06-14 DOI: 10.1109/APEC42165.2021.9487236
ChaiYong Lim, Debashis Mandal, B. Bakkaloglu, S. Kiaei
This paper presents a Lithium-ion battery switching charger control chip with cascaded two loop time-domain controller. The proposed time-domain controller achieves seamless transition between constant-current (CC) mode and constant-voltage (CV) mode, and simplifies the controller design. The proposed switching charger control chip is designed and fabricated in TSMC 0.18 μm BCD technology. The input voltage range is from 5 V to 10 V, the battery voltage range is from 2.7 V to 4.2 V and the maximum charging current is 2.0 A. Measured results show that the proposed charger achieves maximum power efficiency of 93.3% at 1.0 A of charging current.
提出了一种采用级联双环路时域控制器的锂离子电池开关充电器控制芯片。该时域控制器实现了恒流(CC)模式和恒压(CV)模式之间的无缝转换,简化了控制器设计。该开关充电器控制芯片采用台积电0.18 μm BCD工艺设计制造。输入电压范围为5v ~ 10v,电池电压范围为2.7 V ~ 4.2 V,最大充电电流2.0 A。实测结果表明,在充电电流为1.0 A时,该充电器的最大功率效率为93.3%。
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引用次数: 1
期刊
2021 IEEE Applied Power Electronics Conference and Exposition (APEC)
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