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Effect of the Tool Path on Hardness Uniformity in an Annular Zone of X20Cr13 Steel Surface-Hardened by Friction Stir Processing 刀具路径对摩擦搅拌加工表面硬化 X20Cr13 钢环形区硬度均匀性的影响
IF 1.6 4区 材料科学 Q2 Engineering Pub Date : 2023-12-01 DOI: 10.1134/s1029959923060012

Abstract

This paper presents the numerical and experimental results of hardening of an annular zone on the flat surface of an X20Cr13 steel specimen by friction stir processing (FSP) with a WC-Co hard alloy tool moving along circular and fan-shaped paths. A finite element model of the process is proposed for predicting the temperature distribution through the width and depth of the annular zone for the considered tool paths and for detecting the reverse tempering regions. The influence of the paths of a cylindrical friction stir tool with a flat end on microhardness distribution in the surface layer of the hardened zone was studied experimentally. It was shown that FSP along the fan-shaped path provides uniform hardening of the annular zone, while processing along the circular trajectory leads to softening of the material in the regions where the friction tracks overlap. The uniformity of surface hardness in the friction stir processed annular zone of X20Cr13 steel was evaluated by calculating the “covering uniformity” (CU) index proposed by Campana. The hardening behavior is in full agreement with the results of finite element simulation of the FSP process. Hardness measurements and microstructural studies showed that the fan-shaped tool path provides surface layer hardening to a depth of 400 μm with the CU index ranging from 0.78 to 1.00. In the case of the circular path, the CU index ranges from 0.48 to 0.72 at the same depth. The proposed research methods can be applied to evaluate the FSP efficiency when using other workpiece and tool materials.

摘要 本文介绍了使用 WC-Co 硬质合金工具沿圆形和扇形路径进行摩擦搅拌加工(FSP),对 X20Cr13 钢试样平面上的环形区进行硬化的数值和实验结果。为预测所考虑的刀具路径下环形区宽度和深度的温度分布以及检测反向回火区域,提出了该过程的有限元模型。实验研究了平头圆柱形搅拌摩擦工具的路径对淬硬区表层显微硬度分布的影响。结果表明,沿扇形轨迹进行的 FSP 可使环形区域均匀硬化,而沿圆形轨迹进行的加工则会导致摩擦轨迹重叠区域的材料软化。通过计算 Campana 提出的 "覆盖均匀性"(CU)指数,对 X20Cr13 钢搅拌摩擦加工环形区的表面硬度均匀性进行了评估。硬化行为与 FSP 工艺的有限元模拟结果完全一致。硬度测量和微观结构研究表明,扇形刀具路径的表面硬化层深度为 400 μm,CU 指数在 0.78 至 1.00 之间。而圆形路径在相同深度的 CU 指数为 0.48 至 0.72。所提出的研究方法可用于评估使用其他工件和刀具材料时的 FSP 效率。
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引用次数: 0
Modification of the Lemaitre Damage Model by a Local Multiaxial Stress State Function 用局部多轴应力状态函数修正Lemaitre损伤模型
IF 1.6 4区 材料科学 Q2 Engineering Pub Date : 2023-10-12 DOI: 10.1134/S1029959923050090
A. V. Tumanov

A modification of the Lemaitre damage model is proposed based on the introduction of a function sensitive to the Lode parameter. The modified model is imported into the ANSYS software as a dynamically linked custom tag library. The model takes into account isotropic hardening based on the exponential Voice model and kinematic hardening based on the Armstrong–Frederick model. Limit state curves are obtained by numerical finite element analysis for three types of experimental cylindrical specimens: a compression specimen under additional external pressure, a circular-notch specimen under uniaxial tension, and a hollow cylindrical specimen under combined tension, torsion, and internal pressure. The advantages and disadvantages of the proposed model are considered. Recommendations are given for choosing model parameters to predict limit states under multiaxial loading.

在引入对Lode参数敏感的函数的基础上,提出了对Lemaitre损伤模型的修正。修改后的模型作为动态链接的自定义标记库导入到ANSYS软件中。该模型考虑了基于指数Voice模型的各向同性硬化和基于Armstrong–Frederick模型的运动学硬化。通过数值有限元分析,获得了三种试验圆柱试样的极限状态曲线:附加外压下的压缩试样、单轴拉伸下的圆形缺口试样和复合拉伸、扭转和内压下的空心圆柱试样。考虑了所提出的模型的优点和缺点。给出了选择模型参数预测多轴载荷下极限状态的建议。
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引用次数: 0
Effect of Pressure on Elastic Constants and Related Properties of Rare-Earth Intermetallic Compound TbNiAl 压力对稀土金属间化合物TbNiAl弹性常数及相关性能的影响
IF 1.6 4区 材料科学 Q2 Engineering Pub Date : 2023-10-12 DOI: 10.1134/S1029959923050028
S. Rai, A. K. Prajapati, P. K. Yadawa

The Lennard-Jones potential approach is used to investigate the effect of pressure on the ultrasonic and elastic properties of the rare-earth ternary TbNiAl intermetallic compound. The second- and third-order elastic constants of TbNiAl are considered using the potential model. The pressure-dependent higher-order elastic constants are studied, and it is observed that the elastic constants of the TbNiAl compound increased monotonously with pressure. The hexagonal TbNiAl compound is mechanically stable up to the pressure 20 GPa according to the Born elastic stability criteria. The Voigt–Reuss–Hill approach is used to compute such elastic parameters as Young’s modulus, bulk modulus, Poisson’s ratio, and shear modulus in the pressure range 0–45 GPa. Hardness, melting temperature, and anisotropy are also determined for the intermetallic TbNiAl compound. The pressure-dependent velocities and attenuation of ultrasonic waves in this ternary compound are evaluated. The computation results are also satisfactory in estimating the Debye temperature and thermal conductivity Kmin under different pressure. It is observed that TbNiAl has a significant anisotropy at zero pressure, which becomes stronger as the pressure increased. This ternary compound behaves as its purest form at higher pressure and is more ductile, which is demonstrated by the minimum attenuation.

采用Lennard-Jones势方法研究了压力对稀土三元TbNiAl金属间化合物的超声和弹性性能的影响。利用势模型考虑了TbNiAl的二阶和三阶弹性常数。研究了与压力有关的高阶弹性常数,发现TbNiAl化合物的弹性常数随压力单调增加。根据Born弹性稳定性标准,六方晶系TbNiAl化合物在高达20GPa的压力下是机械稳定的。Voigt–Reuss–Hill方法用于计算0–45 GPa压力范围内的杨氏模量、体积模量、泊松比和剪切模量等弹性参数。还确定了金属间TbNiAl化合物的硬度、熔融温度和各向异性。评估了超声波在该三元化合物中的压力相关速度和衰减。计算结果在估算不同压力下的德拜温度和导热系数Kmin时也令人满意。观察到TbNiAl在零压力下具有显著的各向异性,该各向异性随着压力的增加而变得更强。这种三元化合物在更高的压力下表现为其最纯的形式,并且更具延展性,这可以通过最小的衰减来证明。
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引用次数: 0
Statistical Analysis of Geological and Geophysical Parameters of the Baikal-Mongolia Region 蒙古贝加尔湖地区地质和地球物理参数的统计分析
IF 1.6 4区 材料科学 Q2 Engineering Pub Date : 2023-10-12 DOI: 10.1134/S1029959923050107
A. I. Miroshnichenko, K. G. Levi, V. A. Sankov, A. V. Lukhnev, O. F. Lukhneva

The origins and formation mechanisms of neotectonic structures in a part of the Mongolian-Siberian region were identified by geodynamic zoning based on multivariate statistical analysis of numerical data that describe geological-geophysical and geological-geomorphological processes. These processes in the regional lithosphere were described by a set of 11 geological and geophysical parameters, divided into three main groups using the hierarchical method of cluster analysis. The first group includes the seismic moment, the density of active faults, the recent horizontal strain rates, and the magnitude of the deep heat flow. The second group involves the thicknesses of the earth’s crust and exogenously active layer, the recent horizontal crustal velocities, and the amplitudes of vertical neotectonic movements. The third group includes gravity anomalies and the lithospheric thickness. The spatial grouping of the parameters by cluster analysis (K-means method) yields seven clusters, whose spatial position and composition are determined by the geological history, geological structure, geodynamic evolution of the region, and the recent strain rates. Some clusters characterize large rigid lithospheric blocks, while other clusters describe large active fault systems in the studied region. The search for latent factors that make the greatest contribution to the dispersion of the geological and geophysical parameter values was carried out using the principal component method, which allows minimizing the number of factors. Four main factors were identified for areas that differ in the morphology and origin of neotectonic structures: (i) higher horizontal compressive and tensile strains, (ii) dynamic effect of mantle anomalies, manifested in uplifts and doming, (iii) activation of thinned lithosphere within the boundaries of lithospheric plates or large blocks, and (iv) active shear deformation of the earth’s crust. The results of clustering and factor analysis of numerical data describing geological-geophysical and geological-geomorphological processes within the Mongolian-Siberian region are interpreted in the framework of physical mesomechanics.

基于描述地质地球物理和地质地貌过程的数值数据的多元统计分析,通过地球动力学区划,确定了蒙古-西伯利亚地区部分地区新构造的起源和形成机制。区域岩石圈的这些过程由一组11个地质和地球物理参数描述,使用聚类分析的层次方法将其分为三个主要组。第一组包括地震矩、活动断层密度、最近的水平应变率和深部热流的大小。第二组涉及地壳和外部活动层的厚度、最近的水平地壳速度和垂直新构造运动的幅度。第三组包括重力异常和岩石圈厚度。通过聚类分析(K-means方法)对参数进行空间分组,得到七个聚类,其空间位置和组成由地质历史、地质结构、该地区的地球动力学演化和最近的应变率决定。一些集群描述了所研究区域内大型刚性岩石圈块体,而其他集群则描述了大型活动断层系统。使用主成分法搜索对地质和地球物理参数值的分散贡献最大的潜在因素,该方法可以最大限度地减少因素的数量。对于新构造结构形态和起源不同的地区,确定了四个主要因素:(i)较高的水平压缩和拉伸应变,(ii)地幔异常的动力学效应,表现为隆起和隆起,(iii)岩石圈板块或大块边界内变薄岩石圈的活化,和(iv)地壳的主动剪切变形。在物理中力学的框架下,对描述蒙古-西伯利亚地区地质地球物理和地质地貌过程的数值数据的聚类和因子分析结果进行了解释。
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引用次数: 0
High-Strength State and Strengthening Mechanisms of Ultrafine-Grained Titanium 超细晶粒钛的高强度状态及其强化机理
IF 1.6 4区 材料科学 Q2 Engineering Pub Date : 2023-10-12 DOI: 10.1134/S1029959923050016
E. I. Usmanov, L. R. Rezyapova, R. Z. Valiev

This paper discusses the formation of ultrafine-grained (UFG) structure and nanosized second-phase precipitates in commercially pure Grade 4 titanium subjected to severe plastic deformation by high pressure torsion at room temperature with subsequent heat treatment. It was found that the combined processing of Grade 4 titanium provides very high tensile strength (σB ≈ 1500 MPa), which significantly exceeds the previous results for this material. Analysis of the strengthening mechanisms showed that the superstrength of commercially pure titanium is due to several factors: UFG structure formation, dispersion strengthening from second-phase nanoparticles, high dislocation density, and grain boundary segregation. The contribution of these strengthening mechanisms is evaluated and compared with experimental data.

本文讨论了在室温下通过高压扭转进行剧烈塑性变形并随后进行热处理的商业纯4级钛中超细晶粒(UFG)结构和纳米级第二相沉淀物的形成。研究发现,4级钛的联合加工提供了非常高的抗拉强度(σB≈1500 MPa),这大大超过了该材料之前的结果。对强化机制的分析表明,商业纯钛的超强度是由几个因素引起的:UFG结构的形成、第二相纳米颗粒的分散强化、高位错密度和晶界偏析。对这些强化机制的贡献进行了评估,并与实验数据进行了比较。
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引用次数: 0
A Comprehensive Study of Fatigue Crack Initiation and Growth under Very High Cycle Torsional Fatigue Loading 超高周扭转疲劳载荷下疲劳裂纹萌生与扩展的综合研究
IF 1.6 4区 材料科学 Q2 Engineering Pub Date : 2023-10-12 DOI: 10.1134/S1029959923050053
I. S. Nikitin, A. D. Nikitin, B. A. Stratula

This paper investigates the fatigue behavior of smooth specimens made of VT3-1 titanium alloy under fully reversed loading conditions. Mathematical modeling results are presented for the fatigue fracture of smooth specimens under high cycle torsional fatigue loading. The fatigue quasi-crack initiation and growth are calculated using a multimode two-parameter model of fatigue damage accumulation. The surface and subsurface quasi-crack initiation under torsional loading is studied. The numerical results are in good agreement with the experimental data and can be used to predict the change in crack growth mechanisms under complex multiaxial loadings such as torsion.

本文研究了VT3-1钛合金光滑试样在完全反向载荷条件下的疲劳行为。给出了光滑试件在高周扭转疲劳载荷下疲劳断裂的数学建模结果。使用疲劳损伤累积的多模式双参数模型计算了疲劳准裂纹的萌生和扩展。研究了扭转载荷作用下的表面和亚表面准裂纹萌生。数值结果与实验数据吻合较好,可用于预测扭转等复杂多轴载荷作用下裂纹扩展机制的变化。
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引用次数: 0
An Indentation Study of the Temperature-Dependent Properties of Modified Polyurethanes 改性聚氨酯温度相关性能的压痕研究
IF 1.6 4区 材料科学 Q2 Engineering Pub Date : 2023-10-12 DOI: 10.1134/S102995992305003X
E. V. Torskaya, A. A. Yakovenko, I. V. Shkaley, A. L. Svistkov

Carbon nanoadditives are widely used as modifiers for various materials. An important issue is the effect of modification on the material properties, including the sensitivity to temperature changes. In this study, we performed fixed-temperature indentation of polyurethane samples produced by mortar technology with fullerenes and carbon nanotubes. It was found that the addition of modifiers not only changes the mechanical and rheological properties of the material, but also makes these properties more temperature dependent. Based on solving an axisymmetric contact problem of constant loading rate indentation of a viscoelastic half-space, a method was developed for determining material properties from experimental indentation curves obtained at different rates. The properties of the original and modified polyurethanes were determined at three fixed temperatures. The modifiers produced different effects: nanotubes increased stiffness, while fullerenes reduced it. The effect of ion plasma surface treatment, leading to the formation of a hard carbonized nanolayer, on the indentation results at different temperatures was also investigated.

碳纳米添加剂被广泛用作各种材料的改性剂。一个重要的问题是改性对材料性能的影响,包括对温度变化的敏感性。在本研究中,我们用富勒烯和碳纳米管对砂浆技术生产的聚氨酯样品进行了固定温度压痕。研究发现,改性剂的加入不仅改变了材料的力学和流变性能,而且使这些性能更加依赖于温度。在求解粘弹性半空间恒定加载速率压痕的轴对称接触问题的基础上,提出了一种根据不同速率下获得的压痕实验曲线确定材料性能的方法。在三个固定温度下测定了原始聚氨酯和改性聚氨酯的性能。改性剂产生了不同的效果:纳米管增加了硬度,而富勒烯降低了硬度。还研究了离子等离子体表面处理对不同温度下压痕结果的影响,导致形成硬质碳化纳米层。
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引用次数: 0
A New Method for Adhesion Strength Assessment of Indented Polymer Coatings 一种新的聚合物压痕涂层粘合强度评估方法
IF 1.6 4区 材料科学 Q2 Engineering Pub Date : 2023-10-12 DOI: 10.1134/S1029959923050041
S. V. Smirnov, M. V. Myasnikova, A. V. Pestov, D. A. Konovalov, E. O. Smirnova

The paper proposes a new method for adhesion strength assessment of polymer coatings which is based on Rockwell indentation with experimental data processing via finite element simulation in terms of fracture mechanics (cohesive zone model, CZM). With the example of a titanium-alkoxide epoxy composition deposited on low-carbon steel, it is shown that when the Rockwell indenter penetrates perpendicular to the coating surface, circular buckling delamination around its indent occurs due to adhesive bond rupture by radial shear with extrusion of the coating material from beneath the indenter. The parameter controlled in the simulation is the width of coating delamination zones formed in indentation experiments at a constant indentation depth. The conditions of adhesive contact are specified using the CZM bilinear law, which describes the relation between the tangential adhesive stress and the adhesive bond elongation under shear in the contact plane of interacting surfaces. The criterion of quantitative adhesion strength assessment is the ultimate specific surface energy of adhesive failure. The simulation gives an optimum value of the ultimate specific surface energy of adhesive failure of the coating at CZM parameters that provide the best convergence of the numerical and experimental data.

本文提出了一种新的聚合物涂层粘合强度评估方法,该方法基于洛氏压痕,通过断裂力学的有限元模拟对实验数据进行处理(内聚区模型,CZM)。以沉积在低碳钢上的烷氧基钛环氧组合物为例,研究表明,当洛氏压头垂直于涂层表面穿透时,由于径向剪切导致的粘合剂断裂以及涂层材料从压头下方挤出,导致压痕周围发生圆形屈曲分层。模拟中控制的参数是在恒定压痕深度下压痕实验中形成的涂层分层区的宽度。使用CZM双线性定律指定了粘合接触的条件,该定律描述了在相互作用表面的接触平面中剪切下切向粘合应力和粘合伸长率之间的关系。定量粘合强度评估的标准是粘合失效的最终比表面能。模拟给出了在CZM参数下涂层粘合失效的极限比表面能的最佳值,该参数提供了数值和实验数据的最佳收敛性。
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引用次数: 0
Influence of Minor Aluminum Addition on the Superplastic Deformation of a Microduplex Cu-Zn Alloy 微量铝对微双相Cu-Zn合金超塑性变形的影响
IF 1.6 4区 材料科学 Q2 Engineering Pub Date : 2023-10-12 DOI: 10.1134/S1029959923050065
O. A. Yakovtseva, P. K. Kaboyi, A. V. Irzhak, A. V. Mikhaylovskaya

High residual porosity in superplastically deformed brass carries the risk of reducing the mechanical properties. Multicomponent brasses demonstrate lower residual porosity, associated with a lower grain size and more effective accommodation of grain boundary sliding. In this paper, the microstructural evolution of the surface and bulk structure of the binary brass and aluminum-bearing brass during steady-state superplastic deformation is compared. After superplastic deformation, dislocation pile-ups and dislocation walls are revealed in the α grains of both alloys, indicating the activation of the dislocation slip/creep mechanism. It is shown that aluminum reduces the contribution of grain boundary sliding along the phase boundaries from ~75 to ~30% and causes strain localization in the β-phase region with the formation of ultrafine grains with the size below ~300 nm as a result of dynamic recrystallization. Alloying with 0.4% Al reduces the flow stress by 20%, increases the relative elongation by a factor of 1.5, and decreases the fraction of residual porosity by a factor of 3. This leads to a much lower loss of room temperature strength in superplastically deformed alloys.

超塑变形黄铜中的高残余孔隙率具有降低机械性能的风险。多组分黄铜表现出较低的残余孔隙率,这与较低的晶粒尺寸和更有效的晶界滑动调节有关。本文比较了二元黄铜和含铝黄铜在稳态超塑性变形过程中表面和体相结构的微观结构演变。超塑变形后,两种合金的α晶粒中都出现了位错堆积和位错壁,表明位错滑移/蠕变机制激活。结果表明,铝将晶界沿晶界滑动的贡献从~75%降低到~30%,并在β相区域引起应变局部化,动态再结晶形成尺寸小于~300nm的超细晶粒。用0.4%的Al合金化可将流动应力降低20%,将相对伸长率提高1.5倍,并将残余孔隙率降低3倍。这导致超塑性变形合金的室温强度损失低得多。
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引用次数: 0
Refined Engineering Theory of Fracture with a Two-Parameter Strength Criterion 用双参数强度准则精化断裂工程理论
IF 1.6 4区 材料科学 Q2 Engineering Pub Date : 2023-10-12 DOI: 10.1134/S1029959923050077
V. S. Klyuchantsev, V. D. Kurguzov, A. V. Shutov

We present a refined engineering theory of cracks based on a two-parameter strength criterion. Unlike the basic theory, the refined approach utilizes an improved algorithm for the regular stress component computation. This improvement allows extending the engineering theory to longer cracks. The two-parameter Leonov–Panasyuk–Dugdale fracture criterion serves as a basis. A coupled fracture criterion includes a strain-based criterion, which is formulated at the tip of the true crack, as well as a stress-based criterion, formulated at the tip of the fictitious crack. Based on the refined criterion, quasi-brittle fracture curves are constructed for a compact specimen, a strip with an edge crack, and a four-point bending beam. To validate the new refined fracture criterion, we present simulation results of quasi-brittle fracture for structures made from various virtual materials. The corresponding virtual materials are modeled using a nonlocal damage theory accounting for the average size of the aggregate state of the material. Additionally, various classes of damage accumulation hypotheses are considered. Analysis of various types of virtual materials provides insights into the impact of hypotheses behind the engineering theory. For each type of material, the influence of the microstructural length scale on the overall structural strength is investigated. The analysis shows that the refined engineering theory has a wider range of applicability as compared to the basic theory based on two-parameter strength criteria.

基于双参数强度准则,我们提出了一种精细的裂纹工程理论。与基本理论不同,精化方法使用了一种改进的算法来计算规则应力分量。这种改进允许将工程理论扩展到更长的裂纹。Leonov–Panasyuk–Dugdale双参数断裂准则作为基础。耦合断裂准则包括在真实裂纹尖端处制定的基于应变的准则,以及在假想裂纹尖端制定的基于应力的准则。基于精细准则,构造了致密试件、带边缘裂纹的板条和四点弯曲梁的准脆性断裂曲线。为了验证新的精细断裂准则,我们给出了由各种虚拟材料制成的结构的准脆性断裂的模拟结果。使用非局部损伤理论对相应的虚拟材料进行建模,该理论考虑了材料的聚集状态的平均尺寸。此外,还考虑了各种类型的损伤累积假设。对各种类型的虚拟材料的分析可以深入了解工程理论背后的假设的影响。对于每种类型的材料,研究了微观结构长度尺度对整体结构强度的影响。分析表明,与基于双参数强度准则的基本理论相比,精细工程理论具有更大的适用范围。
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引用次数: 0
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Physical Mesomechanics
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