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Numerical Analysis of Geometrical Parameters Effect on Contact Zone Under Fretting Fatigue Loading 微动疲劳载荷下几何参数对接触区影响的数值分析
IF 1.3 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-12-01 DOI: 10.2478/adms-2022-0015
Mohamed Ikhlef Chaouch, Abdelghani Baltach, A. Benhamena
Abstract The fatigue process under fretting conditions is characterized by small oscillatory movements due to vibrating or cyclic loads between two surfaces in contact. Two phenomena can arise as a consequence: the surface wear of the bodies in contact, giving rise to the so-called fretting wear. The second phenomenon concerns crack nucleation in the contact region, causing a reduction in the fatigue strength of the component subjected to cyclic loading. This process is called “fretting fatigue”. In the present study, finite element models (2D-FEM) are provided to demonstrate the effect of pad radius on the contact parameters such as: contact pressure, shear traction, stresses, sliding, size of contact line and crack nucleation and its location along the contact line of aeronautical Al2024 alloy under fretting fatigue loading. Six numerical models are utilized to describe the effect of changing pad radii on contact stresses and damage of crack nucleation. The Ruiz parameter criterion should be used to predict the location of crack initiation in the contact zone. Comparison of the finite element results shows that there is a good agreement between the numerical modeling predictions with those analytical results. The stress field, relative slip, and damage parameters in fretting fatigue loading were highlighted. The pad radius substantially affects the distribution of contact parameters. Particular attention must be taken into consideration to this variable when analyzing the structure in fretting fatigue.
微动条件下的疲劳过程的特点是由于两个接触表面之间的振动或循环载荷引起的小振荡运动。结果可能产生两种现象:接触体的表面磨损,从而产生所谓的微动磨损。第二种现象涉及接触区域的裂纹形核,导致构件在循环载荷下疲劳强度的降低。这个过程被称为“烦躁疲劳”。采用有限元模型(2D-FEM)分析了微动疲劳载荷下,垫块半径对航空Al2024合金接触压力、剪切牵引力、应力、滑动、接触线尺寸、裂纹形核位置等接触参数的影响。利用六个数值模型描述了垫块半径变化对接触应力和裂纹成核损伤的影响。应采用Ruiz参数准则来预测接触区裂纹起裂位置。有限元计算结果的对比表明,数值模拟预测结果与解析计算结果吻合较好。重点介绍了微动疲劳载荷下的应力场、相对滑移和损伤参数。焊盘半径对接触参数的分布有很大影响。在分析结构的微动疲劳时,必须特别注意这一变量。
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引用次数: 0
Investigation on the Microstructure and Mechanical Properties of ASTM A131 Steel Manufactured by Different Welding Methods 不同焊接方法制备ASTM A131钢的组织和力学性能研究
IF 1.3 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-12-01 DOI: 10.2478/adms-2022-0017
Fatih Ata, A. Çalık, N. Uçar
Abstract Welding is an indispensable manufacturing process in the shipbuilding industry. The fierce competition involved often necessitates a cost-effective and reliable welding method. In this study, the weldabilities, microstructures and some mechanical properties of ASTM A131 (Grade A) steel joints fabrication by submerged arc welding (SAW), metal active gas (MAG) welding and plasma arc welding (PAW) have been investigated. The microstructures of the welds were examined by optical microscopy. The mechanical properties of the joints were determined by microhardness measurements, tensile and impact tests. The results showed that tensile strength of the joints reached a tensile strength of up to 462 MPa. The locations of the fractures were always adjacent to the base metal. The Charpy impact energy of the weld metal reached a value of 72.5 J, which was 25 % higher than that of the base metal at 57.7 J. A relatively high hardness of 221 HV was obtained in the PAW method compared to 179 HV in the base metal.
焊接是造船工业中不可缺少的制造工艺。激烈的竞争往往需要一种经济可靠的焊接方法。研究了埋弧焊(SAW)、金属活性气体焊(MAG)和等离子弧焊(PAW)制备的ASTM A131 (A级)钢接头的可焊性、显微组织和部分力学性能。用光学显微镜观察焊缝的显微组织。通过显微硬度测量、拉伸和冲击试验确定了接头的力学性能。结果表明,接头抗拉强度可达462 MPa。断口的位置总是靠近母材。焊缝金属的Charpy冲击能达到72.5 J,比母材的57.7 J高25%。与母材的179 HV相比,采用PAW方法获得的硬度达到了221 HV。
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引用次数: 0
Microstructure and Mechanical Properties of Sc-Modified AA2519-T62 Laser Beam Welded Butt Joints sc改性AA2519-T62激光束焊接对接接头的组织与力学性能
IF 1.3 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-12-01 DOI: 10.2478/adms-2022-0019
R. Kosturek, K. Grzelak, J. Torzewski, M. Wachowski, L. Śnieżek
Abstract The fundamental aim of the research is to investigate the microstructure and mechanical properties of the AA2519-T62 laser beam welded joints obtained with various values of welding velocity. For the constant value of laser power (3.2 kW) three joints have been produced with various values of welding velocity: 0.8, 1.1, and 1.4 m/min. The joints have been subjected to microstructure analysis (including both light and scanning electron microscope), microhardness measurements, tensile tests, and fractography of tensile samples. The established values of joint efficiency contain within the range of 55-66% with the highest value (66%) reported for the joint obtained with 1.1 m/min welding velocity. The produced welds have noticeable participation of pores, which tends to increase together with the value of welding velocity. In all cases, the failure has occurred in the fusion zone by ductile fracture.
摘要本研究的基本目的是研究不同焊接速度下AA2519-T62激光束焊接接头的组织和力学性能。当激光功率为3.2 kW时,焊接速度分别为0.8、1.1和1.4 m/min。对接头进行了显微组织分析(包括光镜和扫描电镜)、显微硬度测量、拉伸试验和拉伸试样断口分析。建立的接头效率值在55-66%之间,焊接速度为1.1 m/min时接头效率最高,达到66%。焊缝气孔的参与程度明显,且气孔随焊接速度的增大而增大。在所有情况下,破坏都发生在熔合区内的韧性断裂。
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引用次数: 2
Effect of Chemical Composition of Boriding Agent on the Optimization of Surface Hardness and Layer Thickness on AISI 8620 Steel by Solid and Liquid Boriding Processes 渗硼剂化学成分对AISI 8620钢固渗和液渗表面硬度和渗层厚度优化的影响
IF 1.3 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-09-01 DOI: 10.2478/adms-2022-0010
M. Kul, Y. Yilmaz, K. O. Oskay, L. C. Kumruoglu
Abstract Surfaces of cam shafts made of AISI 8620 steels were hardened by boriding processes in both solid and liquid mediums. Various chemical agents were used to achieve boride layers on the surfaces of the cam shafts in these processes. It was aimed to examine effects of the chemical agents on microhardness and thickness of the boride layers obtained. It was concluded that a bath composition of 5% B4C-90% SiC-5% KBF4 was appropriate for the hardest and thickest boride layer achieved in the solid medium, and a composition of 70% Na2B4O7-30% B4C in the liquid medium.
采用固体渗硼和液体渗硼工艺对AISI 8620钢凸轮轴进行了表面硬化处理。在这些过程中,使用了各种化学剂来实现凸轮轴表面的硼化物层。目的是考察化学药剂对所获得的硼化物层显微硬度和厚度的影响。结果表明,在固体介质中,5% B4C-90% SiC-5% KBF4的浴液组成适合获得最硬、最厚的硼化物层;在液体介质中,70% Na2B4O7-30% B4C的浴液组成适合获得最硬、最厚的硼化物层。
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引用次数: 0
Prediction of Filler Added Friction Stir Welding Parameters for Improving Corrosion Resistance of Dissimilar Aluminium Alloys 5052 and 6082 Joints 添加填料提高5052和6082异种铝合金接头耐腐蚀性能的搅拌摩擦焊参数预测
IF 1.3 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-09-01 DOI: 10.2478/adms-2022-0014
A. Sasikumar, S. Gopi, D. Mohan
Abstract The aluminium alloys 5052 and 6082 are extensively used in manufacturing lighter structural members, having improved strength and resistance to corrosion. Magnesium (Mg) and Chromium (Cr) powder were the filler materials selected for enhanced corrosion protection properties in this investigation. Friction stir welding (FSW) process parameters viz., spindle speed, welding speed, shoulder penetration, the centre distance between the holes and filler ratio are used to forecast the minimum corrosion rate from different weld regions of AA5052-AA6082 dissimilar joints. Response surface methodology based on a central composite design was used to evolve the mathematical models and estimate dissimilar FSW joints’ corrosion rates. Response optimization shows that the minimum corrosion rate was achieved by the welding parameters of spindle speed 1000 rev/min, welding speed 125 mm/min, holes spacing of 2 mm and filler ratio 95% of Mg and 5% of Cr.
摘要5052和6082铝合金具有较好的强度和耐腐蚀性能,广泛用于制造较轻的构件。本文选择镁(Mg)和铬(Cr)粉末作为填料,以提高其防腐性能。采用搅拌摩擦焊(FSW)工艺参数,即主轴转速、焊接速度、焊肩熔深、孔间中心距离和填料配比,预测了AA5052-AA6082异种接头不同焊缝区域的最小腐蚀速率。采用基于中心复合设计的响应面方法,发展数学模型,并估计不同FSW接头的腐蚀速率。响应优化结果表明,当焊接参数为主轴转速1000转/min、焊接速度125 mm/min、焊孔间距2 mm、钎料含量95% Mg、5% Cr时,腐蚀速率最小。
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引用次数: 7
The Effect of Resistance Spot Welding Parameters on Microstructure and Strength of DP800 Steel Joints Using Response Surface Methodology 用响应面法研究DP800钢电阻点焊参数对接头组织和强度的影响
IF 1.3 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-09-01 DOI: 10.2478/adms-2022-0013
Chakkravarthi Rajarajan, Tushar Sonar, P. Sivaraj, S. Raja, N. Mathiazhagan
Abstract The main objective of this paper is to analyze the direct and interaction effect of resistance spot welding (RSW) parameters on microstructure and strength of DP800 steel joints using response surface methodology (RSM). The DP800 steel sheets were spot welded in straight lap and cross lap joint configuration using RSW. The relationship between the RSW parameters, tensile shear fracture load (TSFL) and nugget zone hardness (NZH) was established employing statistical regression analysis and validated using Analysis of Variance (ANOVA). The DP800 steel joints made using welding current of 5.0 kA, electrode pressure of 4.0 MPa, and welding time of 1.50 s displayed maximum STRAIGHT-TSFL of 21.7 kN, CROSS-TSFL of 17.65 kN, and NZH of 589 HV0.5 respectively.
摘要采用响应面法(RSM)研究了电阻点焊(RSW)参数对DP800钢接头组织和强度的直接影响和交互影响。采用RSW对DP800钢板进行直搭接和交叉搭接点焊。采用统计回归分析建立RSW参数、拉伸剪切断裂载荷(TSFL)与熔核区硬度(NZH)之间的关系,并采用方差分析(ANOVA)进行验证。焊接电流为5.0 kA、电极压力为4.0 MPa、焊接时间为1.50 s时,DP800钢接头的最大STRAIGHT-TSFL为21.7 kN,最大CROSS-TSFL为17.65 kN,最大NZH为589 HV0.5。
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引用次数: 2
Pb-Doped CuO Thin Films Synthetized by Sol-Gel Method 溶胶-凝胶法制备铅掺杂CuO薄膜
IF 1.3 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-09-01 DOI: 10.2478/adms-2022-0009
D. Tabli, N. Touka, K. Baddari, Nourddine Selmi
Abstract The physical properties of pure CuO and Pb doped CuO thin films, deposited on glass substrates by a sol-gel method, were investigated. Structural analysis revealed the polycrystalline nature of the pure CuO and Pb:CuO composite films with a monoclinic structure, the crystallite size decreased and ranged from 36.78 nm to around 21.5 nm. The SEM images of the CuO thin films showed that the Pb doping concentration affects the surface morphology of the Pb:CuO composites. The absorbance of the Pb:CuO composites is higher than that of the undoped CuO thin films. The optical band gap energies of undoped CuO and Pb doped CuO thin films were estimated to 1.9 (pure), 2.17(5%) and 2.74 (7%)eV, and found that the band gap energy (Eg) increases with the Pb concentration. This blue shift is due to the quantum confinement induced by the reduction in the size of the crystallites.
摘要研究了溶胶-凝胶法制备纯CuO和掺杂Pb的CuO薄膜在玻璃衬底上的物理性质。结构分析表明,纯CuO和Pb:CuO复合薄膜具有多晶性质,具有单斜晶结构,晶粒尺寸减小,从36.78 nm到21.5 nm不等。CuO薄膜的SEM图像表明,Pb掺杂浓度影响了复合材料的表面形貌。Pb:CuO复合材料的吸光度高于未掺杂的CuO薄膜。未掺杂CuO和掺杂Pb的CuO薄膜的光学带隙能分别为1.9(纯)、2.17(5%)和2.74 (7%)eV,并发现带隙能(Eg)随Pb浓度的增加而增加。这种蓝移是由于晶体尺寸减小引起的量子限制。
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引用次数: 0
g-C3N4/ Bio–Synthesized Silver Nanoparticle for Fluorometric Bio-Sensing of Acetylcholinesterase and Malathion g-C3N4/生物合成纳米银用于乙酰胆碱酯酶和马拉硫磷的荧光生物传感
IF 1.3 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-09-01 DOI: 10.2478/adms-2022-0011
A. Ali
Abstract Malathion is widely used in agriculture due to their high efficiency as insecticides. They are very toxic hazardous chemicals to both human health and environment even at low concentration. The detection of pesticides (malathion) at the low levels developed by the environmental protection agency (EPA) still remains a challenge. A highly efficient fluorescent biosensor based on g-C3N4/AgNPs for AChE and malathion detection is successfully developed by impregnation method. The structural and morphological properties of the nanocomposites were characterized by using powder X-ray diffraction (XRD), fourier- transform infrared spectroscopy (FT-IR) and scanning electron microscopy (SEM). The analysis confirmed that there is a strong interfacial interaction between g-C3N4 and AgNPs. The fluorescent responses show an increase in intensity upon the additions of AChE which indicates that AChE as enzyme was hydrolyzing the substrate ACh, with the increase in oxidative electron as the preferred route of reaction. The developed OFF-ON sensor immobilizes by Actylcholestrase (AChE) and use as new probe for malathion detection. In the absence of malathion, AChE−g-C3N4/AgNCs exhibit high fluorescence intensity. However, the strong interaction of the basic sites to malathion, causes fluorescence quenching via static quenching and Ag form aggregation on the surface of g-C3N4. The experimental parameter such as pH of buffer (pH=6), concentration of acetylcholine (1 mM) and malathion (500 μM) were optimized. The sensor was also more sensitive with Stern-Volmer quenching constants (KSV) of 3.48x10 3 M −1. The practical use of this sensor for malathion determination in Khat was also demonstrated. The obtained amount of malathion in Khat is 168.8 μM.
马拉硫磷作为一种高效的杀虫剂,在农业中有着广泛的应用。即使浓度很低,它们对人体健康和环境都是毒性很大的有害化学物质。环境保护署(EPA)制定的低浓度农药(马拉硫磷)检测仍然是一个挑战。采用浸渍法制备了一种基于g-C3N4/AgNPs的高效荧光生物传感器,用于检测乙酰胆碱和马拉硫磷。采用粉末x射线衍射(XRD)、傅里叶变换红外光谱(FT-IR)和扫描电镜(SEM)对纳米复合材料的结构和形貌进行了表征。分析证实g-C3N4与AgNPs之间存在较强的界面相互作用。加入乙酰胆碱酯酶后,荧光反应强度增强,表明乙酰胆碱酯酶对底物乙酰胆碱进行了水解,氧化电子的增加是反应的首选途径。研制的OFF-ON传感器以乙酰胆碱酯酶(AChE)为固定化剂,可作为检测马拉硫磷的新型探针。在不含马拉硫磷的情况下,AChE−g-C3N4/ agnc具有较高的荧光强度。然而,碱性位点与马拉硫磷的强相互作用导致g-C3N4表面通过静态猝灭和Ag形式聚集导致荧光猝灭。对缓冲液pH (pH=6)、乙酰胆碱浓度(1 mM)和马拉硫磷(500 μM)等实验参数进行了优化。当Stern-Volmer猝灭常数(KSV)为3.48x10 3 M−1时,该传感器的灵敏度更高。本文还演示了该传感器在阿拉伯茶中马拉硫磷测定中的实际应用。得到的马拉硫磷在阿拉伯茶中的含量为168.8 μM。
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引用次数: 0
Analytical Description of Concentration of Radiation Displacement Defects in Oxide Crystals as Function of Electrons or Neutrons Energy 氧化晶体中辐射位移缺陷浓度随电子或中子能量函数的解析描述
IF 1.3 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-09-01 DOI: 10.2478/adms-2022-0012
P. Potera
Abstract The main purpose of this work is the description of dependence of the concentration of radiation displacements defects (RDD) induced by electrons and neutrons in garnets, perovskites, silicates, germanates, and tungsted bronzes type crystals (Y3Al5O12, Gd3Ga5O12, YAlO3, LiNbO3, Bi4Si3O12, Bi4Ge3O12, Ca0.28Ba0.72Nb2O6) on the energy of particles by analytical function. The dependences were determined on the basis of calculations made using the Monte-Carlo method realized in the Atom Collision Cascade Simulation program. The results of calculations show that the concentrations of RDD reduced to one impinging particle increased initially with the particles energy and they saturates for the electron and neutron energy above 3–36 MeV, depending on crystal, sublattice and kind of irradiation particle. A wide range of energies for which the concentration of RDD is independent of the energy of particles (neutrons, electrons) makes them potential materials for the dosimetry of high-energy particles. The comparison of the concentrations of RDD calculated for different sublattices as well as for the cases of electrons and neutrons is made. In the case of irradiation with electrons, the relative concentration of RDD of the oxygen sublattice strongly depends on the energy of electrons and the crystal and varies in the range of 10–90%. In the case of neutrons, the relative concentration of RDD of the oxygen sublattice does not depend on the neutron energy and is in the range of 66–84% depending on the crystal.
摘要本文的主要目的是用解析函数描述石榴石、钙钛矿、硅酸盐、锗酸盐和钨青铜型晶体(Y3Al5O12、Gd3Ga5O12、YAlO3、LiNbO3、Bi4Si3O12、Bi4Ge3O12、Ca0.28Ba0.72Nb2O6)中电子和中子诱导的辐射位移缺陷(RDD)浓度与粒子能量的关系。根据在原子碰撞级联模拟程序中实现的蒙特卡罗方法进行的计算确定了依赖关系。计算结果表明,随着粒子能量的增加,RDD的浓度开始增加,在电子和中子能量高于3 - 36mev时,RDD的浓度达到饱和,这取决于晶体、亚晶格和辐照粒子的种类。RDD的浓度与粒子(中子、电子)的能量无关的能量范围很广,这使它们成为高能粒子剂量测定的潜在材料。比较了不同亚晶格的RDD浓度,以及电子和中子的RDD浓度。在电子辐照的情况下,氧亚晶格RDD的相对浓度与电子和晶体的能量密切相关,在10-90%的范围内变化。在中子的情况下,氧亚晶格RDD的相对浓度不依赖于中子能量,根据晶体的不同,RDD的相对浓度在66-84%之间。
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引用次数: 0
Enhancement Photocatalytic Activity of Mn Doped Cds/Zno Nanocomposites for the Degradation of Methylene Blue Under Solar Light Irradiation Mn掺杂Cds/Zno纳米复合材料光催化降解亚甲基蓝的研究
IF 1.3 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-06-01 DOI: 10.2478/adms-2022-0006
K. Sivaranjani, S. Sivakumar, J. Dharmaraja
Abstract In this study, Mn doped CdS/ZnO nanocomposites synthesized by co-precipitation method and its photocatalytic activity was tested using methylene blue under solar light irradiation. The prepared hybrid nanocomposites are characterized by using different physicochemical techniques including XRD, FESEM, EDX, TEM, UV-vis DRS and PL analysis. From the XRD analysis, Mn doped ZnO/CdS nanocomposite diffraction peaks only reflect the binary crystalline structures of ZnO and CdS. However, there is no characteristic peak of Mn is found that may be because of low content of Mn doped on ZnO/CdS. But Mn (2.9 wt%) was detected in the Mn doped ZnO/CdS nanocomposite, which was measured by EDX analysis. The FESEM and TEM results exhibit the surface particle of Mn doped ZnO/CdS nanocomposite which have spherical nature and confirmed the formation of Mn doped ZnO/CdS nanocomposites. The photocatalytic degradation results have revealed that the Mn doped CdS/ZnO nanocomposites exhibit admirable activity toward the photocatalytic degradation of the MB. The reason for excellent photocatalytic activity of Mn doped CdS/ZnO nanocomposites indicates the absorbance band shifted to red region and reduction of recombination of photogenerated electron-hole, which is in good agreement with UV-visible DRS analysis and PL study results. The fitted kinetic plots showed a pseudo-first-order reaction model and the appropriate rate constants were found to be 0.0068 min−1, 0.00846 min−1, and 0.0188 min−1, for ZnO, 25 % CdS/ZnO, and 0.8 mol% Mn doped CdS/ZnO nanocomposites, respectively. The maximum photocatalytic activity was achieved by 0.8 mol% Mn doped CdS/ZnO nanocomposites with a 95% degradation efficiency of MB. Hydroxyl and superoxide radicals, having a vital role in the degradation of MB, confirmed scavenging experiments. In addition, the recycling tests displays that the Mn doped CdS/ZnO nanocomposites have shown good stability and long durability. The enhanced photodegradation activity of Mn doped CdS/ZnO nanocomposites indicates the potential of the nanocomposite for the treatment of organic pollutants from the textile wastewater.
摘要本研究采用共沉淀法合成Mn掺杂CdS/ZnO纳米复合材料,并利用亚甲基蓝测试其在太阳光照射下的光催化活性。采用XRD、FESEM、EDX、TEM、UV-vis DRS和PL分析等理化手段对所制备的杂化纳米复合材料进行了表征。从XRD分析可知,Mn掺杂ZnO/CdS纳米复合材料的衍射峰只反映了ZnO和CdS的二元晶体结构。然而,没有发现Mn的特征峰,这可能是因为ZnO/CdS上掺杂的Mn含量较低。但在Mn掺杂的ZnO/CdS纳米复合材料中检测到Mn (2.9 wt%),并通过EDX分析进行了测定。FESEM和TEM结果显示Mn掺杂ZnO/CdS纳米复合材料的表面颗粒具有球形性质,证实了Mn掺杂ZnO/CdS纳米复合材料的形成。光催化降解结果表明,Mn掺杂CdS/ZnO纳米复合材料对MB具有良好的光催化降解活性。Mn掺杂CdS/ZnO纳米复合材料具有优异的光催化活性的原因在于其吸光度带移至红色区域,光生电子空穴的复合减少,这与紫外可见DRS分析和PL研究结果吻合较好。拟合的动力学图显示了准一级反应模型,对于ZnO、25% CdS/ZnO和0.8 mol% Mn掺杂的CdS/ZnO纳米复合材料,合适的速率常数分别为0.0068 min−1、0.00846 min−1和0.0188 min−1。0.8 mol% Mn掺杂的CdS/ZnO纳米复合材料的光催化活性最高,对MB的降解效率为95%。羟基和超氧自由基在MB的降解中起着至关重要的作用,被清除实验证实。此外,回收试验表明,Mn掺杂CdS/ZnO纳米复合材料具有良好的稳定性和较长的耐久性。Mn掺杂CdS/ZnO纳米复合材料的光降解活性增强,表明了该纳米复合材料处理纺织废水中有机污染物的潜力。
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引用次数: 6
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