Abstract Large quantities of waste newspapers and sugarcane bagasse are prevalently discarded by open burning or indiscriminate dumping, thereby posing severe danger to the environment and public health. This study sought to examine the feasibility of managing the wastes by recycling them into value-added products for building construction. Composite panels were fabricated using waste newspaper paste (WNP) with sugarcane bagasse particles (SBP) varied at 0, 25, 50, 75, and 100 % by weight of the composite mix. Epoxy resin was thoroughly mixed with its hardener and applied as binder. The samples were developed in triplicates per proportion of the SBP adopted and then dried completely before their thermophysical and strength properties were evaluated. It was observed that variations in mean values of water absorption (28.57 – 39.43 %), thickness swelling (6.21 - 8.33 %), specific heat capacity (1232 - 1312Jkg−1K−1) trended positively with increasing proportions of the SBP. Whereas nailability remained 100.0 % in all the cases, bulk density (689.4 - 640.5 kgm−3), thermal conductivity (0.1186 - 0.1163 Wm−1K−1), thermal diffusivity (1.396 - 1.384 x 10−7 m2s−1), and flexural strength (2.572 - 2.280 N/mm2) correlated inversely with the added fractions of the SBP. Generally, it was found that the samples could perform satisfactorily if applied as ceiling or partition elements in building design. Therefore, recycling of sugarcane bagasse and waste newspapers as described in this study could serve as a promising way of solving their disposal problems and also enhance achievement of low-cost and safe buildings.
{"title":"Evaluation of Thermophysical and Strength Properties of Composite Panels Produced from Sugarcane Bagasse and Waste Newspapers","authors":"S. Etuk, U. Robert, O. Agbasi, N. J. Inyang","doi":"10.2478/adms-2023-0002","DOIUrl":"https://doi.org/10.2478/adms-2023-0002","url":null,"abstract":"Abstract Large quantities of waste newspapers and sugarcane bagasse are prevalently discarded by open burning or indiscriminate dumping, thereby posing severe danger to the environment and public health. This study sought to examine the feasibility of managing the wastes by recycling them into value-added products for building construction. Composite panels were fabricated using waste newspaper paste (WNP) with sugarcane bagasse particles (SBP) varied at 0, 25, 50, 75, and 100 % by weight of the composite mix. Epoxy resin was thoroughly mixed with its hardener and applied as binder. The samples were developed in triplicates per proportion of the SBP adopted and then dried completely before their thermophysical and strength properties were evaluated. It was observed that variations in mean values of water absorption (28.57 – 39.43 %), thickness swelling (6.21 - 8.33 %), specific heat capacity (1232 - 1312Jkg−1K−1) trended positively with increasing proportions of the SBP. Whereas nailability remained 100.0 % in all the cases, bulk density (689.4 - 640.5 kgm−3), thermal conductivity (0.1186 - 0.1163 Wm−1K−1), thermal diffusivity (1.396 - 1.384 x 10−7 m2s−1), and flexural strength (2.572 - 2.280 N/mm2) correlated inversely with the added fractions of the SBP. Generally, it was found that the samples could perform satisfactorily if applied as ceiling or partition elements in building design. Therefore, recycling of sugarcane bagasse and waste newspapers as described in this study could serve as a promising way of solving their disposal problems and also enhance achievement of low-cost and safe buildings.","PeriodicalId":7327,"journal":{"name":"Advances in Materials Science","volume":null,"pages":null},"PeriodicalIF":1.3,"publicationDate":"2023-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"83269879","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Abstract Biopolymer carboxymethyl tamarind seed kernel polysaccharide (CMTSP) was synthesized by the reaction of tamarind kernel powder (TKP) of Tamarindus indica L. with monochloroacetic acid by an improved method. The synthesis was conducted in presence of sodium hydroxide at optimized conditions of time, temperature, concentrations of TKP, MA, sodium hydroxide. Tamarind seed polysaccharide (TSP) was also extracted from TKP by boiling distilled water. The chemical structure of TKP, TSP and CMTSP were analyzed by the ATRFTIR. When TKP, TSP, and CMTSP’s comparative physico-mechanical properties were examined and compared, CMTSP performed better due to increase in viscosity, water solubility and tensile properties.
{"title":"Mechanical Behavior of Polysaccharide Based Biopolymer Synthesized from the Seed Kernel of Tamarindus Indica L","authors":"S. Sultana, Shahnawaz Alom, S. Eti, F. Rony","doi":"10.2478/adms-2023-0004","DOIUrl":"https://doi.org/10.2478/adms-2023-0004","url":null,"abstract":"Abstract Biopolymer carboxymethyl tamarind seed kernel polysaccharide (CMTSP) was synthesized by the reaction of tamarind kernel powder (TKP) of Tamarindus indica L. with monochloroacetic acid by an improved method. The synthesis was conducted in presence of sodium hydroxide at optimized conditions of time, temperature, concentrations of TKP, MA, sodium hydroxide. Tamarind seed polysaccharide (TSP) was also extracted from TKP by boiling distilled water. The chemical structure of TKP, TSP and CMTSP were analyzed by the ATRFTIR. When TKP, TSP, and CMTSP’s comparative physico-mechanical properties were examined and compared, CMTSP performed better due to increase in viscosity, water solubility and tensile properties.","PeriodicalId":7327,"journal":{"name":"Advances in Materials Science","volume":null,"pages":null},"PeriodicalIF":1.3,"publicationDate":"2023-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"78740240","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Maroua Layachi, A. Khechai, A. Ghrieb, Safa Layachi
Abstract In the present investigation, laminated composite beams subjected to a bending static loading are studied in order to determine their failure mechanisms and the first ply failure (FPF) load. The FPF analysis is performed using a refined rectangular plate element. The present element is formulated based on the classical lamination theory (CLT) to calculate the in-plane stresses. To achieve this goal, several failure criterions, including Tsai-Wu, Tsai-Hill, Hashin, and Maximum Stress criteria, are used to predict failure mechanisms. These criterions are implemented within the finite element code to predict the different failure damages and responses of laminated beams from the initial loading to the final failure. The numerical results obtained using the present element compare favorably with those given by the analytic approaches. It is observed that the numerical results are very close to the analytical results, which demonstrates the accuracy of the present element. Finally, several parameters, such as fiber orientations, stacking sequences, and boundary conditions, are considered to determine and understand their effects on the strength of these laminated beams.
{"title":"Numerical Failure Analysis of Laminated Beams Using a Refined Finite Element Model","authors":"Maroua Layachi, A. Khechai, A. Ghrieb, Safa Layachi","doi":"10.2478/adms-2023-0003","DOIUrl":"https://doi.org/10.2478/adms-2023-0003","url":null,"abstract":"Abstract In the present investigation, laminated composite beams subjected to a bending static loading are studied in order to determine their failure mechanisms and the first ply failure (FPF) load. The FPF analysis is performed using a refined rectangular plate element. The present element is formulated based on the classical lamination theory (CLT) to calculate the in-plane stresses. To achieve this goal, several failure criterions, including Tsai-Wu, Tsai-Hill, Hashin, and Maximum Stress criteria, are used to predict failure mechanisms. These criterions are implemented within the finite element code to predict the different failure damages and responses of laminated beams from the initial loading to the final failure. The numerical results obtained using the present element compare favorably with those given by the analytic approaches. It is observed that the numerical results are very close to the analytical results, which demonstrates the accuracy of the present element. Finally, several parameters, such as fiber orientations, stacking sequences, and boundary conditions, are considered to determine and understand their effects on the strength of these laminated beams.","PeriodicalId":7327,"journal":{"name":"Advances in Materials Science","volume":null,"pages":null},"PeriodicalIF":1.3,"publicationDate":"2023-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"82314425","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Abstract Stellites are a group of Co-Cr-C-W/Mo-containing alloys showing outstanding behavior under cavitation erosion (CE) operational conditions. The process of ion implantation can improve the CE resistance of metal alloys. This work presents the elaborated original phenomenological model of CE of nitrogen ion implanted HIP-consolidated (Hot Isostatically Pressed) cobalt alloy grade Stellite 6. The ultrasonic vibratory test rig was used for CE testing. The nitrogen ion implantation with 120 keV and fluence of 5 × 1016 N+/cm−2 improves HIPed Stellite 6 cavitation erosion resistance two times. Ion-implanted HIPed Stellite 6 has more than ten times higher CE resistance than the reference AISI 304 stainless steel sample. Comparative analysis of AFM, SEM and XRD results done at different test intervals reveals the kinetic of CE process. The model includes the surface roughness development and clarifies the meaning of cobalt-based matrix phase transformations under the nitrogen ion implantation and cavitation loads. Ion implantation modifies the cavitation erosion mechanisms of HIPed Stellite 6. The CE of unimplanted alloy starts on material loss initiated at the carbides/matrix interfaces. Deterioration starts with cobalt matrix plastic deformation, weakening the carbides restraint in the metallic matrix. Then, the cobalt-based matrix and further hard carbides are removed. Finally, a deformed cobalt matrix undergoes cracking, accelerating material removal and formation of pits and craters’ growth. The nitrogen ion implantation facilitates ɛ (hcp—hexagonal close-packed)) → γ (fcc—face-centered cubic) phase transformation, which further is reversed due to cavitation loads, i.e., CE induces the γ → ɛ martensitic phase transformation of the cobalt-based matrix. This phenomenon successfully limits carbide removal by consuming the cavitation loads for martensitic transformation at the initial stages of erosion. The CE incubation stage for ion implanted HIPed Stellite 6 lasts longer than for unimplanted due to the higher initial content of γ phase. Moreover, this phase slows the erosion rate by restraining carbides in cobalt-based matrix, facilitating strain-induced martensitic transformation and preventing the surface from severe material loss.
{"title":"Phenomenological Model of Cavitation Erosion of Nitrogen ION Implanted Hiped Stellite 6","authors":"M. Szala","doi":"10.2478/adms-2023-0007","DOIUrl":"https://doi.org/10.2478/adms-2023-0007","url":null,"abstract":"Abstract Stellites are a group of Co-Cr-C-W/Mo-containing alloys showing outstanding behavior under cavitation erosion (CE) operational conditions. The process of ion implantation can improve the CE resistance of metal alloys. This work presents the elaborated original phenomenological model of CE of nitrogen ion implanted HIP-consolidated (Hot Isostatically Pressed) cobalt alloy grade Stellite 6. The ultrasonic vibratory test rig was used for CE testing. The nitrogen ion implantation with 120 keV and fluence of 5 × 1016 N+/cm−2 improves HIPed Stellite 6 cavitation erosion resistance two times. Ion-implanted HIPed Stellite 6 has more than ten times higher CE resistance than the reference AISI 304 stainless steel sample. Comparative analysis of AFM, SEM and XRD results done at different test intervals reveals the kinetic of CE process. The model includes the surface roughness development and clarifies the meaning of cobalt-based matrix phase transformations under the nitrogen ion implantation and cavitation loads. Ion implantation modifies the cavitation erosion mechanisms of HIPed Stellite 6. The CE of unimplanted alloy starts on material loss initiated at the carbides/matrix interfaces. Deterioration starts with cobalt matrix plastic deformation, weakening the carbides restraint in the metallic matrix. Then, the cobalt-based matrix and further hard carbides are removed. Finally, a deformed cobalt matrix undergoes cracking, accelerating material removal and formation of pits and craters’ growth. The nitrogen ion implantation facilitates ɛ (hcp—hexagonal close-packed)) → γ (fcc—face-centered cubic) phase transformation, which further is reversed due to cavitation loads, i.e., CE induces the γ → ɛ martensitic phase transformation of the cobalt-based matrix. This phenomenon successfully limits carbide removal by consuming the cavitation loads for martensitic transformation at the initial stages of erosion. The CE incubation stage for ion implanted HIPed Stellite 6 lasts longer than for unimplanted due to the higher initial content of γ phase. Moreover, this phase slows the erosion rate by restraining carbides in cobalt-based matrix, facilitating strain-induced martensitic transformation and preventing the surface from severe material loss.","PeriodicalId":7327,"journal":{"name":"Advances in Materials Science","volume":null,"pages":null},"PeriodicalIF":1.3,"publicationDate":"2023-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"83606142","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-01-10DOI: 10.11648/j.am.20231201.11
Yang Yang, B. Shuai
{"title":"Fabrication and Properties of a Hybrid Biocompatible Nanofiber Mesh Constituted of Polycaprolactone and Self-Assembly Peptide","authors":"Yang Yang, B. Shuai","doi":"10.11648/j.am.20231201.11","DOIUrl":"https://doi.org/10.11648/j.am.20231201.11","url":null,"abstract":"","PeriodicalId":7327,"journal":{"name":"Advances in Materials Science","volume":null,"pages":null},"PeriodicalIF":1.3,"publicationDate":"2023-01-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"77801896","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Abstract Polyethylene terephthalate is a synthetic material known as PET. PET strapping bands is a material commonly used in all industries for packaging and bundling. The excessive use of this material has led to the pollution of the urban environment, which necessitated the search for effective solutions to dispose of this waste. The treatment and reuse of these materials is among the best solutions that contribute to reducing environmental pollution on the one hand and enabling the obtaining of economical products on the other hand. The main purpose of this experimental study is to valorize dune sand mortar and PET waste in the manufacture of cement mortar. It also aims to investigate the impact of the inclusion of recycled PET fibers on the physical and mechanical properties of the reinforced mortar. The study was carried out in several phases; after a physical and chemical characterization of the materials used, a method for the composition of mixtures was proposed, which is based on the progressive substitution of dune sand by recycled PET fibers. The quantity of cement added to each mixture is fixed at 450 g, and that of dune sand and fibers is taken as equal to 1350 g. In order to properly examine the influence of the incorporation of fibers on the properties of the reinforced mortar, the substitution rate of dune sand by the fibers varied from 0% to 2.5% with a step of 0.5%. For each mixture, many characteristics of the mortar were tested, such as consistency, bulk density, compressive strength, and flexural strength. The results obtained show that the incorporation of PET fibers has a significant effect on the fresh and hardened properties of the treated mortar.
{"title":"Physical and Mechanical Properties of Dune Sand Mortar Reinforced with Recycled Pet Fiber: An Experimental Study","authors":"A. Ghrieb, Y. Abadou","doi":"10.2478/adms-2022-0018","DOIUrl":"https://doi.org/10.2478/adms-2022-0018","url":null,"abstract":"Abstract Polyethylene terephthalate is a synthetic material known as PET. PET strapping bands is a material commonly used in all industries for packaging and bundling. The excessive use of this material has led to the pollution of the urban environment, which necessitated the search for effective solutions to dispose of this waste. The treatment and reuse of these materials is among the best solutions that contribute to reducing environmental pollution on the one hand and enabling the obtaining of economical products on the other hand. The main purpose of this experimental study is to valorize dune sand mortar and PET waste in the manufacture of cement mortar. It also aims to investigate the impact of the inclusion of recycled PET fibers on the physical and mechanical properties of the reinforced mortar. The study was carried out in several phases; after a physical and chemical characterization of the materials used, a method for the composition of mixtures was proposed, which is based on the progressive substitution of dune sand by recycled PET fibers. The quantity of cement added to each mixture is fixed at 450 g, and that of dune sand and fibers is taken as equal to 1350 g. In order to properly examine the influence of the incorporation of fibers on the properties of the reinforced mortar, the substitution rate of dune sand by the fibers varied from 0% to 2.5% with a step of 0.5%. For each mixture, many characteristics of the mortar were tested, such as consistency, bulk density, compressive strength, and flexural strength. The results obtained show that the incorporation of PET fibers has a significant effect on the fresh and hardened properties of the treated mortar.","PeriodicalId":7327,"journal":{"name":"Advances in Materials Science","volume":null,"pages":null},"PeriodicalIF":1.3,"publicationDate":"2022-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"85164547","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
S. Ekong, D. A. Oyegoke, Abayomi Ayodeji Edema, U. Robert
Abstract The literature is flooded with scientific information on most durability properties except water absorption coefficient of masonry units like sandcrete blocks. Also, while waste papers disposal is a systemic problem due to ineffectiveness of waste management system in developing countries, the price of cement is on the increase. This situation, ultimately, causes a bane in achievement of low-cost housing development considering the fact that sandcrete blocks are predominantly used as walling elements for such undertakings. In this study, solid core sandcrete blocks were produced with waste paper ash (WPA) utilized as partial replacement of cement at 5 % and 10 % volumetric levels. Chemically, the WPA was found to show similarity with cement in terms of SiO2, Al2O3, and CaO contents. Density and water absorption coefficient of the block samples were determined. While density ranged from 1682 to 1872 kg/m3, water absorption coefficient varied from 27.04 to 23.49 kg/m2h0.5. Statistically, no significant difference was revealed at p < 0.05 between experimentally-measured water absorption coefficients and those obtained using the model developed for prediction based on density of the samples. Thus, utilization of WPA as described herein could help to reduce the cost of procuring cement and in turn, enhance low-cost building construction. Also, with the developed model (showing dependence of water absorption coefficient on density), durability of sandcrete blocks exposed to moisture –prone environment could be easily predicted.
{"title":"Density and Water Absorption Coefficient of Sandcrete Blocks Produced with Waste Paper ash as Partial Replacement of Cement","authors":"S. Ekong, D. A. Oyegoke, Abayomi Ayodeji Edema, U. Robert","doi":"10.2478/adms-2022-0021","DOIUrl":"https://doi.org/10.2478/adms-2022-0021","url":null,"abstract":"Abstract The literature is flooded with scientific information on most durability properties except water absorption coefficient of masonry units like sandcrete blocks. Also, while waste papers disposal is a systemic problem due to ineffectiveness of waste management system in developing countries, the price of cement is on the increase. This situation, ultimately, causes a bane in achievement of low-cost housing development considering the fact that sandcrete blocks are predominantly used as walling elements for such undertakings. In this study, solid core sandcrete blocks were produced with waste paper ash (WPA) utilized as partial replacement of cement at 5 % and 10 % volumetric levels. Chemically, the WPA was found to show similarity with cement in terms of SiO2, Al2O3, and CaO contents. Density and water absorption coefficient of the block samples were determined. While density ranged from 1682 to 1872 kg/m3, water absorption coefficient varied from 27.04 to 23.49 kg/m2h0.5. Statistically, no significant difference was revealed at p < 0.05 between experimentally-measured water absorption coefficients and those obtained using the model developed for prediction based on density of the samples. Thus, utilization of WPA as described herein could help to reduce the cost of procuring cement and in turn, enhance low-cost building construction. Also, with the developed model (showing dependence of water absorption coefficient on density), durability of sandcrete blocks exposed to moisture –prone environment could be easily predicted.","PeriodicalId":7327,"journal":{"name":"Advances in Materials Science","volume":null,"pages":null},"PeriodicalIF":1.3,"publicationDate":"2022-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"90729849","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Abstract The stability of nonlinear nanofluid convection is examined using the complex matrix differential operator theory. With the help of finite amplitude analysis, nonlinear convection in a porous medium is investigated that has been saturated with nanofluid and subjected to thermal modulation. The complex Ginzburg-Landau equation (CGLE) is used to determine the finite amplitude convection in order to evaluate heat and mass transfer. The small amplitude of convection is considered to determine heat and mass transfer through the porous medium. Thermal modulation of the system is predicted to change sinusoidally over time, as shown at the boundary. Three distinct modulations IPM, OPM, and LBMOhave been investigated and found that OPM and LBMO cases are used to regulate heat and mass transfer. Further, it is found that modulation frequency (ωf varying from 2 to 70) reduces heat and mass transfer while modulation amplitude (δ1varying from 0.1 to 0.5 ) enhances both.
{"title":"Time-Periodic Thermal Boundary Effects on Porous Media Saturated with Nanofluids: CGLE Model for Oscillatory Mode","authors":"P. Kiran, S. H. Manjula","doi":"10.2478/adms-2022-0022","DOIUrl":"https://doi.org/10.2478/adms-2022-0022","url":null,"abstract":"Abstract The stability of nonlinear nanofluid convection is examined using the complex matrix differential operator theory. With the help of finite amplitude analysis, nonlinear convection in a porous medium is investigated that has been saturated with nanofluid and subjected to thermal modulation. The complex Ginzburg-Landau equation (CGLE) is used to determine the finite amplitude convection in order to evaluate heat and mass transfer. The small amplitude of convection is considered to determine heat and mass transfer through the porous medium. Thermal modulation of the system is predicted to change sinusoidally over time, as shown at the boundary. Three distinct modulations IPM, OPM, and LBMOhave been investigated and found that OPM and LBMO cases are used to regulate heat and mass transfer. Further, it is found that modulation frequency (ωf varying from 2 to 70) reduces heat and mass transfer while modulation amplitude (δ1varying from 0.1 to 0.5 ) enhances both.","PeriodicalId":7327,"journal":{"name":"Advances in Materials Science","volume":null,"pages":null},"PeriodicalIF":1.3,"publicationDate":"2022-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"87636488","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Noureddine Sitouah, Abdelhamid Cherfi, M. Oualit, A. Zerizer
Abstract In the present study, a modified duplex melting process was set up so as to be able to produce an EN-GJL-150 gray cast iron from a local manganese-rich pig iron. A descriptive statistics showed an average Mn and Si content in raw material such that: Mn % = 2.457±0.133 and Si % = 0.682±0.088. The demanganization process was run and monitored in a cascade of two industrial-scale furnaces: a rotary kiln and an electric arc furnace. The performed experiments indicated that: 1) the manganese content decreased from 2.45 % to 0.94 %, 2) the manganese oxidation obeys the first order kinetic model, 3) Brinell and Rockwell hardness’s decreased by 38.83% and 27.81% respectively, and 4) the produced cast iron has a pearlitic microstructure with a small fraction of ferrite (1 to 5%) in the matrix and traces of cementite. All results showed that the produced castings comply with the standards in force for EN-GJL-150 cast irons, similar to gray cast iron ASTM A48 Class 20.
{"title":"Production of Lamellar Cast Iron EN-GJL-150 From Local Manganese-Rich Pig Iron by Modification of the Melting Process","authors":"Noureddine Sitouah, Abdelhamid Cherfi, M. Oualit, A. Zerizer","doi":"10.2478/adms-2022-0020","DOIUrl":"https://doi.org/10.2478/adms-2022-0020","url":null,"abstract":"Abstract In the present study, a modified duplex melting process was set up so as to be able to produce an EN-GJL-150 gray cast iron from a local manganese-rich pig iron. A descriptive statistics showed an average Mn and Si content in raw material such that: Mn % = 2.457±0.133 and Si % = 0.682±0.088. The demanganization process was run and monitored in a cascade of two industrial-scale furnaces: a rotary kiln and an electric arc furnace. The performed experiments indicated that: 1) the manganese content decreased from 2.45 % to 0.94 %, 2) the manganese oxidation obeys the first order kinetic model, 3) Brinell and Rockwell hardness’s decreased by 38.83% and 27.81% respectively, and 4) the produced cast iron has a pearlitic microstructure with a small fraction of ferrite (1 to 5%) in the matrix and traces of cementite. All results showed that the produced castings comply with the standards in force for EN-GJL-150 cast irons, similar to gray cast iron ASTM A48 Class 20.","PeriodicalId":7327,"journal":{"name":"Advances in Materials Science","volume":null,"pages":null},"PeriodicalIF":1.3,"publicationDate":"2022-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"78106008","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Mohamed Ikhlef Chaouch, Abdelghani Baltach, A. Benhamena
Abstract The fatigue process under fretting conditions is characterized by small oscillatory movements due to vibrating or cyclic loads between two surfaces in contact. Two phenomena can arise as a consequence: the surface wear of the bodies in contact, giving rise to the so-called fretting wear. The second phenomenon concerns crack nucleation in the contact region, causing a reduction in the fatigue strength of the component subjected to cyclic loading. This process is called “fretting fatigue”. In the present study, finite element models (2D-FEM) are provided to demonstrate the effect of pad radius on the contact parameters such as: contact pressure, shear traction, stresses, sliding, size of contact line and crack nucleation and its location along the contact line of aeronautical Al2024 alloy under fretting fatigue loading. Six numerical models are utilized to describe the effect of changing pad radii on contact stresses and damage of crack nucleation. The Ruiz parameter criterion should be used to predict the location of crack initiation in the contact zone. Comparison of the finite element results shows that there is a good agreement between the numerical modeling predictions with those analytical results. The stress field, relative slip, and damage parameters in fretting fatigue loading were highlighted. The pad radius substantially affects the distribution of contact parameters. Particular attention must be taken into consideration to this variable when analyzing the structure in fretting fatigue.
{"title":"Numerical Analysis of Geometrical Parameters Effect on Contact Zone Under Fretting Fatigue Loading","authors":"Mohamed Ikhlef Chaouch, Abdelghani Baltach, A. Benhamena","doi":"10.2478/adms-2022-0015","DOIUrl":"https://doi.org/10.2478/adms-2022-0015","url":null,"abstract":"Abstract The fatigue process under fretting conditions is characterized by small oscillatory movements due to vibrating or cyclic loads between two surfaces in contact. Two phenomena can arise as a consequence: the surface wear of the bodies in contact, giving rise to the so-called fretting wear. The second phenomenon concerns crack nucleation in the contact region, causing a reduction in the fatigue strength of the component subjected to cyclic loading. This process is called “fretting fatigue”. In the present study, finite element models (2D-FEM) are provided to demonstrate the effect of pad radius on the contact parameters such as: contact pressure, shear traction, stresses, sliding, size of contact line and crack nucleation and its location along the contact line of aeronautical Al2024 alloy under fretting fatigue loading. Six numerical models are utilized to describe the effect of changing pad radii on contact stresses and damage of crack nucleation. The Ruiz parameter criterion should be used to predict the location of crack initiation in the contact zone. Comparison of the finite element results shows that there is a good agreement between the numerical modeling predictions with those analytical results. The stress field, relative slip, and damage parameters in fretting fatigue loading were highlighted. The pad radius substantially affects the distribution of contact parameters. Particular attention must be taken into consideration to this variable when analyzing the structure in fretting fatigue.","PeriodicalId":7327,"journal":{"name":"Advances in Materials Science","volume":null,"pages":null},"PeriodicalIF":1.3,"publicationDate":"2022-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"88957026","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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