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Analysis of the Lubrication Performance of Low-Carbon Steel Sheets in the Presence of Pressurised Lubricant 加压润滑剂存在下低碳钢薄板润滑性能分析
IF 1.3 Pub Date : 2023-06-01 DOI: 10.2478/adms-2023-0011
T. Trzepieciński, Valmir Dias Luiz, K. Szwajka, Marek Szewczyk, Marcin Szpunar
Abstract In sheet metal forming processes, friction increases the force parameters of the forming process and produces a deterioration in the quality of the surface of the components. The basic way to reduce the unfavourable impact of friction is to lubricate the sheet metal surface with commercial oils. This article presents the results of experimental studies and analysis of variance (ANOVA) of the friction of DC01 low-carbon steel sheets using a strip drawing test. For these tests, a special device was built containing countersamples with a flat surface made of 145Cr6 steel covered with a protective AlTiN coating. Lubricants of different viscosities were fed into the contact zone under forced pressure. The effect of contact pressure on the value of the coefficient of friction was also determined. The predicted R² of 0.9227 was in reasonable agreement with the adjusted R² of 0.9411 confirming that the ANOVA model was reliable. It was found that increasing the lubricant pressure had a beneficial effect in reducing the value of the coefficient of friction. The higher the contact pressure, the more effectively the pressurised oil reduced the value of the coefficient of friction.
摘要在板料成形过程中,摩擦使成形过程的受力参数增大,使零件表面质量下降。减少摩擦不利影响的基本方法是用商用油润滑钣金表面。本文介绍了用带拉伸试验对DC01低碳钢薄板的摩擦进行试验研究和方差分析的结果。为了进行这些测试,我们建造了一个特殊的装置,其中含有反样品,其表面由145Cr6钢制成,表面覆盖有保护性的AlTiN涂层。不同粘度的润滑油在强制压力下进入接触区。确定了接触压力对摩擦系数值的影响。预测R²为0.9227,调整R²为0.9411,两者吻合较好,说明ANOVA模型是可靠的。结果表明,增大润滑油压力有利于减小摩擦系数。接触压力越高,受压油降低摩擦系数值的效果越好。
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引用次数: 1
Valorization of a Steel Industrial Co-Product for the Development of Alkali-Activated Materials: Effect of Curing Environments 一种用于碱活化材料开发的钢铁工业副产品的增值:固化环境的影响
IF 1.3 Pub Date : 2023-06-01 DOI: 10.2478/adms-2023-0010
Arezki Sarri, M. Oualit, S. Kennouche
Abstract While natural resources are becoming scarce and climate change is accelerating, the recovery and recycling of wastes and by-products is an effective way to deal with the economic and ecological constraints of recent decades. The valorization of industrial by-products in civil engineering is a common practice either by their incorporation during the manufacture of Portland cements or as a partial replacement of cement during the production of concrete. The present work aims to develop waste-based alkali-activated materials WAAMs intended for civil engineering applications as a potential alternative to cement-based materials. A steel industrial by-product called commonly granulated blast furnace slag GBFS was used alone as a solid CaO-rich precursor; two alkaline activators such us sodium silicate (Na2SiO3) and sodium hydroxide (NaOH) were used separately for the production of two-part alkali-activated materials. Besides the microstructure analysis of the hardened samples, the influence of activator/precursor mass ratio, NaOH molarity, and two curing environments (Room temperature and 60°C) on the compressive strength, water accessible porosity, mass loss, and drying shrinkage were assessed. The results showed that a high Liquid/Solid ratio leads to a decrease in the compressive strength of the samples, while high NaOH molarity significantly improves the mechanical properties by reducing the porosity of the specimens. Moreover, alkaline silicate activator provides higher compressive strengths compared to the alkaline hydroxide activator, especially when the samples were cured at room temperature where a maximum 28days-compressive strength value of 105.28 MPa was achieved. For the samples activated using sodium hydroxide solution, the results revealed that their curing at 60°C promotes obtaining high initial-compressive strengths (7 days) before decreasing subsequently as a function of the curing time. As an indication, at high alkaline concentration (NaOH = 9M), a mechanical strength decline of 21% was recorded between a curing time of 7 to 28 days. Moreover, curing at 60°C induced high porosity, significant mass loss and high drying shrinkage. SEM analysis highlighted a dense, homogeneous microstructure without apparent defects, in particular for the samples where the alkali silicate activator was used.
在自然资源日益稀缺和气候变化加速的背景下,废弃物和副产品的回收和循环利用是应对近几十年来经济和生态约束的有效途径。在土木工程中,工业副产品的增值是一种常见的做法,要么是在波特兰水泥的制造过程中被掺入,要么是在混凝土的生产过程中部分替代水泥。目前的工作旨在开发基于废物的碱活化材料WAAMs,用于土木工程应用,作为水泥基材料的潜在替代品。以炼钢工业副产物——普通粒状高炉渣GBFS为原料,单独作为固体富cao前驱体;分别使用硅酸钠(Na2SiO3)和氢氧化钠(NaOH)两种碱性活化剂制备双组分碱活性材料。除了对硬化样品的微观结构进行分析外,还评估了活化剂/前驱体质量比、NaOH摩尔浓度和两种固化环境(室温和60℃)对试样抗压强度、可水孔隙率、质量损失和干燥收缩率的影响。结果表明:高液固比导致试样的抗压强度降低,而高NaOH摩尔浓度通过降低试样的孔隙率显著改善试样的力学性能。此外,碱性硅酸盐活化剂比碱性氢氧化物活化剂具有更高的抗压强度,特别是当样品在室温下固化时,其最大28天抗压强度达到105.28 MPa。对于使用氢氧化钠溶液活化的样品,结果表明,在60°C下的养护促进了其获得较高的初始抗压强度(7天),随后随着养护时间的延长而降低。作为一个指标,在高碱性浓度(NaOH = 9M)下,固化时间为7至28天,机械强度下降21%。此外,在60°C下固化会导致高孔隙率,显著的质量损失和高干燥收缩率。SEM分析强调了致密,均匀的微观结构,没有明显的缺陷,特别是对于使用碱硅酸盐活化剂的样品。
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引用次数: 0
Chemical Synthesis by Precipitation of Zinc Oxide for Boimedical Application 沉淀法合成生物医学用氧化锌
IF 1.3 Pub Date : 2023-06-01 DOI: 10.2478/adms-2023-0012
F. A. Medjber, Rachida Amokrane, Dihia Djafri, Zaina Belmouhoub, Dyhia Bentaha, S. Yefsah
Abstract The objective of the study is the chemical synthesis of ZnO powders, from ZnCl2 and NaOH solutions according to an appropriate procedure. The powders (a) and (b) obtained underwent various characterizations such as: optical microscopy, SEM, UV, BET, IR, XRD and antimicrobial activity. The results showed the inhomogeneous distribution, the nanometric size, the absorbance at 353 and 346 nm and the specific surface of 25.701 and 30.534 cm2/g of the particles, the presence of all the characteristic bands of ZnO which was confirmed by XRD and very good bacterial sensitivity of the two ZnO powders.
摘要:本研究的目的是以氯化锌和氢氧化钠溶液为原料,按照适当的程序化学合成氧化锌粉体。得到的粉末(a)和(b)进行了各种表征,如:光学显微镜、SEM、UV、BET、IR、XRD和抗菌活性。结果表明:所制备的氧化锌粉体具有不均匀的分布、纳米尺寸、在353和346 nm处的吸光度、25.701和30.534 cm2/g的比表面积,并具有XRD证实的所有ZnO特征带,具有良好的细菌敏感性。
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引用次数: 0
Study of the Behavior of the AL 2017-A Aluminium Plate Corroded and with Horizontal Cracks Treated by the Technique of Composite Materials 复合材料技术处理AL - 2017-A铝板腐蚀及水平裂纹行为研究
IF 1.3 Pub Date : 2023-06-01 DOI: 10.2478/adms-2023-0008
Berrahou Mohamed, B. Hayet
Abstract This work presents a comprehensive study consisting of two aspects: a numerical analytical aspect and a laboratory experimental aspect. The numerical study was a three-dimensional finite element numerical analysis of performance of corroded and horizontally cracked aluminium plates, which were repaired by composite patching. The effect of the composite types on the variance of the damaged area of the adhesive (FM-73) and their efficiency on the stress intensity factor were studied. In the experimental study, corroded aluminium plates were prepared and repaired them using technology of the composite. The results showed that the panels that were repaired with composite (boron/epoxy) give values of stress intensity factor (KI) and damaged area ratio (DR) less than the other two studied composites (glass/epoxy and graphite/epoxy), and increase the ultimate strength of plates damage, and this leads to the conclusion that (Boron/epoxy) increases the performance and durability of (Al 2017-A) plates.
这项工作提出了一个全面的研究,包括两个方面:一个数值分析方面和实验室实验方面。采用三维有限元数值分析方法,对腐蚀和水平裂纹铝板进行了复合修补修复。研究了复合材料类型对胶粘剂(FM-73)损伤面积变化的影响及其对应力强度因子的影响。在试验研究中,采用复合材料技术对腐蚀铝板进行了制备和修复。结果表明:复合材料(硼/环氧树脂)修复后面板的应力强度因子(KI)和损伤面积比(DR)均小于其他两种复合材料(玻璃/环氧树脂和石墨/环氧树脂),并提高了板的损伤极限强度,从而得出(硼/环氧树脂)提高了(Al - 2017-A)板的性能和耐久性的结论。
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引用次数: 0
Investigation of New Material for Deterging Heat Exchanger Tube 换热器管清洗新材料的研究
IF 1.3 Pub Date : 2023-05-29 DOI: 10.11648/j.am.20231202.11
Mohamed Khaled Mohamed Mohamed Hasanin
: This work represents new material can be used in cleaning process of heat exchanger tubes. Rubber projectiles are back bone of on line cleaning mechanism but it has poor mechanical and thermal features. Three materials have different properties with micro scale powder solid phase (aluminum, aluminum oxide and copper) had been added to (LSR) with different volume ratios (2%, 5%, 10%, 15%). specimens had been prepared with certain method and under specific conditions. Compression test was applied to identify stiffness factor of these new composite materials. Wear test was applied to finite the wear rare coefficient for these materials. Un certainty statistics was applied for measurements results so It's founded that with increasing volume ratio each of stiffness factor and wear rate coefficient increase linearity up to (15%) for all specimens. copper filler give best for stiffness that stiffness factor reaches about (30 (N/(mm/mm))) at volume ratio 15%) but poorest wear resistance with wear rate coefficient (9*10 -6 ) Mpa -1 inversely aluminum filler gives best results in wear resistance with wear rate coefficient (6*10 -6 ) Mpa -1 but weakest in stiffness test with stiffness factor (28 N/(mm/mm) at volume ratio 15%). Aluminum oxide was the best choice for new projectile material as it combines between good stiffness and wear
本工作代表了新型材料可用于换热器管清洗工艺。橡胶弹丸是在线清洗机构的骨干,但其力学性能和热学性能较差。以不同体积比(2%、5%、10%、15%)向(LSR)中添加三种具有不同性能的微尺度粉末固相(铝、氧化铝和铜)。按一定的方法和条件制备标本。通过压缩试验确定了复合材料的刚度系数。通过磨损试验,确定了这些材料的磨损稀有系数。对测量结果进行不确定性统计,发现随着体积比的增大,所有试样的刚度系数和磨损率系数的线性度均增加到(15%)。铜填料的耐磨性最好,当体积比为15%时,其刚度系数约为(30 (N/(mm/mm))),但耐磨性最差,磨损率系数为(9*10 -6)Mpa -1;铝填料的耐磨性最好,磨损率系数为(6*10 -6)Mpa -1,刚度试验最差,当体积比为15%时,其刚度系数为28 N/(mm/mm))。氧化铝具有良好的刚度和耐磨性,是新型弹丸材料的最佳选择
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引用次数: 0
A Comparative Study of the Physico-Chemical Properties of Cement-Bonded Particle Boards from Semi-Pulped Bagasse and Newsprints 蔗渣半浆与新闻纸水泥结合刨花板理化性能的比较研究
IF 1.3 Pub Date : 2023-05-29 DOI: 10.11648/j.am.20231202.12
Olaoluwa Ayobami Ogunkunle, Charles Emeka Umenwa
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引用次数: 0
Prediction of Thermal Comfort from Operating Temperature and the Predicted Mean Vote / Predicted Percentage Dissatisfied (PMV/PPD) Indices in a Nubian Vault 努比亚保险库工作温度和预测平均投票/预测不满意百分比(PMV/PPD)指数对热舒适的预测
IF 1.3 Pub Date : 2023-03-28 DOI: 10.11648/j.am.20231201.12
Karim Toussakoe, E. Ouédraogo, Bouto Kossi Imbga, G. Nana, A. Compaoré, Florent Pelega Kieno, S. Kam
: The building and construction sector has a significant impact on the environment due to its high consumption of energy resources and increasing levels of emissions, and pollution. According to the United Nations Human Settlements Program (UN-HABITAT), the energy used by buildings and construction accounts for more than a third of the final energy consumed in the world and a quarter of greenhouse gas emissions. African countries such as Burkina Faso are concerned in this reality in the field of building. This is why the major issue in the tropic today is the construction of new buildings with high environmental quality and high energy performance. Today's construction choices will have an impact on future generations. The technique and materials of a building contribute to the health, safety and comfort of people. In the present work, the operating temperature and the PMV/PPD indices in a Nubian vault were determined. The operating temperature and the PMV/PPD indices are indicators of thermal comfort. Thus, the knowledge of these indicators allows to appreciate the state of comfort in the Nubian vault. It is in this perspective that the operating temperature will be determined by the adaptive method. The Fanger model is used for the determination of the PMV/PPD indexes. From the state of sensation obtained, acceptable ambient conditions can be defined for an individual in a tropical zone. As an alternative, the most suitable construction type and building materials could be recommended for each type of climate.
:建筑行业对环境的影响很大,因为它消耗大量的能源,排放和污染水平不断上升。根据联合国人类住区规划署(UN-HABITAT)的数据,建筑物和建筑使用的能源占世界最终能源消耗的三分之一以上,占温室气体排放的四分之一。象布基纳法索这样的非洲国家在建筑领域对这一现实感到关切。这就是为什么今天热带地区的主要问题是建造具有高环境质量和高能效的新建筑。今天的建筑选择将对子孙后代产生影响。建筑的技术和材料有助于人们的健康、安全和舒适。在本工作中,测定了努比亚拱顶的工作温度和PMV/PPD指数。工作温度和PMV/PPD指标是热舒适的指标。因此,这些指标的知识可以让我们了解努比亚保险库的舒适状态。正是从这个角度来看,操作温度将由自适应方法确定。PMV/PPD指标采用Fanger模型确定。根据所获得的感觉状态,可以为热带地区的个人定义可接受的环境条件。作为替代方案,可以针对每种气候类型推荐最合适的建筑类型和建筑材料。
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引用次数: 0
Plasma Welding of Aluminum in an Oxygen-Free Argon Atmosphere 铝在无氧氩气环境中的等离子焊接
IF 1.3 Pub Date : 2023-03-01 DOI: 10.2478/adms-2023-0001
J. Klett, B. Bongartz, T. Wolf, Chentong Hao, H. Maier, T. Hassel
Abstract Plasma welding is characterized by a high concentration of energy, which allows for high welding speed and leads to less distortion and residual stresses compared to conventional welding processes. Due to the local and controlled heat input, the process is suitable for sheet metal from ≈ 0.1 mm (micro plasma) up to ≈ 10 mm. In the case of aluminum and its alloys, the natural aluminum oxide layer on the metal surface limits the productivity of the plasma welding process. The electrically isolating and thermally insulating Al2O3 layer has a significantly higher melting point compared to the aluminum (Tm(Al2O3) = 2072 °C vs. Tm(Al) = 660 °C). The oxide layer hinders the formation of a stable arc and can even impede the joining formation. In order to remove the oxide layer and to produce quality welds with a DC process, it is necessary to weld with reverse polarity to use the principle of cathodic surface cleaning. However, this leads to increased electrode wear and increased penetration depth, which is not always desirable. In the study presented, the use of silane to reduce the oxygen content in the welding atmosphere as well as to remove the natural aluminum oxide layer on the metal surface was investigated. As previous studies have shown that the use of silane-doped plasma-gases is suitable for removing the superficial oxide layer on aluminum components, high-quality welded joints were expected. Quality welds with sufficient dilution were achieved using a transferred arc silane-doped helium plasma. In contrast, welding with an argon-silane mixture led to excessive pores formation. Additionally challenges to stabilize the arc process were identified and ramifications with respect to process optimization are discussed.
与传统焊接工艺相比,等离子焊接具有能量高度集中、焊接速度快、变形小、残余应力小的特点。由于局部和可控的热输入,该工艺适用于≈0.1 mm(微等离子体)至≈10 mm的金属板材。就铝及其合金而言,金属表面的天然氧化铝层限制了等离子焊接工艺的生产率。与铝相比,电隔离和隔热的Al2O3层具有明显更高的熔点(Tm(Al2O3) = 2072°C vs Tm(Al) = 660°C)。氧化层阻碍了稳定电弧的形成,甚至阻碍了连接的形成。为了去除氧化层,用直流工艺生产出高质量的焊缝,有必要利用阴极表面清洗原理进行反极性焊接。然而,这会导致电极磨损增加和穿透深度增加,这并不总是理想的。在本研究中,研究了利用硅烷降低焊接气氛中的氧含量以及去除金属表面天然氧化铝层的方法。以往的研究表明,使用掺杂硅烷的等离子体气体去除铝部件表面的氧化层是合适的,高质量的焊接接头有望实现。利用转移电弧掺杂硅烷的氦等离子体获得了充分稀释的高质量焊缝。相反,用氩气-硅烷混合物焊接会导致形成过多的气孔。此外,确定了稳定电弧过程的挑战,并讨论了与工艺优化有关的后果。
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引用次数: 1
The Analytical Expressions to Describe Wave Propagation and Heat Release During Microwave Treatment of Porous Inhomogeneous Plate Based on the W.K.B. Solution Model 基于W.K.B.溶液模型的多孔非均匀板微波处理过程中波传播和热释放的解析表达式
IF 1.3 Pub Date : 2023-03-01 DOI: 10.2478/adms-2023-0005
T. Holubets, R. Terletskiy, Vlodymyr Yuzevych
Abstract In this paper study for wave propagation in non-homogeneous porous plate sample with slowly varying refractive index is presented. It is based on simple symmetric solution of the wave equation for linearly polarized electromagnetic wave aligned into the porous plate perpendicularly to the external surface. Using correct boundary conditions both the transverse electric (T.E) and transverse magnetic (T.M) modes, named shortly by (T.E.M) mode for electromagnetic wave, are considered. The Wentzel-Kramers-Brillouin (W.K.B.) solutions for symmetric incident irradiation of fixed power generated at the plate surfaces was obtained. It is done the analysis of the reflection and transmission coefficients on the surfaces of plate.
摘要本文研究了波在慢变折射率非均匀多孔板样品中的传播。它是基于垂直于多孔板外表面的线极化电磁波的波动方程的简单对称解。在正确的边界条件下,考虑了电磁波的横向电(T.E)和横向磁(T.M)模式,简称为电磁模式。得到了在平板表面产生的固定功率对称入射辐照的Wentzel-Kramers-Brillouin (W.K.B.)解。对平板表面反射系数和透射系数进行了分析。
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引用次数: 0
Efficiency of Using Cored Graphitized Electrodes on Electric Arc Furnaces of Direct Current 石墨化芯电极在直流电弧炉上的使用效率
IF 1.3 Pub Date : 2023-03-01 DOI: 10.2478/adms-2023-0006
А.G. Bogachenko, D. Mishchenko, I. Goncharov, V. Braginets, I.A. Neylo, Y.A. Plevako
Abstract An effective means for improvement of technical and economic indicators of EAF DC are graphitized cored electrodes, designed at the E.O. Paton Electric Welding Institute. The research works of the first stage, carried out in the industrial furnaces of the type EAF DC-12, showed that the arc of the cored electrode is always maintained in the center of the electrode, a stable electric mode of melting is provided on long arcs and low voltages of the power source. It was established that the voltage in the near cathode area, as well as the range of current and voltage pulsation of the cored electrode arc is significantly lower than in the standard (monolithic) graphitized electrode. These factors determined the saving of active energy, reduction of reactive power losses, increase in cos φ and reduction of the furnace noise level
摘要:epon电焊研究所设计的石墨化芯电极是提高电弧电弧直流技术经济指标的有效手段。在电弧炉DC-12型工业炉上进行的第一阶段研究工作表明,芯电极的电弧始终保持在电极的中心,在较长的电弧和较低的电源电压下提供稳定的熔化电模式。实验结果表明,在近阴极区域的电压,以及芯电极电弧的电流和电压脉动范围明显低于标准(单片)石墨化电极。这些因素决定了节能有功、降低无功损耗、提高cos φ和降低炉膛噪声水平
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引用次数: 0
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