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Freight train air brake modelling with emergency valves 带紧急阀门的货运列车空气制动模型
IF 2.1 4区 工程技术 Pub Date : 2024-04-06 DOI: 10.1177/16878132241242953
Fan Jiang, Kai Li, Honghua Wu, Shihui Luo
The 120-type air brake system is unique around global rail industry and critical for Chinese freight train operation. Existing research about its simulations does not include detailed models for the emergency brake valves. This paper filled this research gap by developing a detailed fluid dynamic air brake system with a focus on the emergency brake valve. The working principle of the emergency brake vale was reviewed. The brake system model was based on gas flow governing equations (mass and momentum) and orifice flow equations. The model was validated by comparing with measured data from a 150-wagon train. Four braking scenarios were compared. The simulated maximum cylinder pressure was only 5 kPa out of the range of the measured data. The maximum difference regarding the time when cylinder pressure reaches maximum pressure was 4 s. The simulation results have also shown variable switch pressure points for the two-stage brake valve. This is agreed by the measured results and was not shown in previously published research.
120 型空气制动系统在全球铁路行业中独一无二,对中国货运列车运行至关重要。现有的模拟研究并不包括紧急制动阀的详细模型。本文以紧急制动阀为重点,建立了详细的流体动力学空气制动系统,填补了这一研究空白。本文回顾了紧急制动阀的工作原理。制动系统模型基于气体流动控制方程(质量和动量)和孔流方程。通过与一列 150 节车厢列车的测量数据进行比较,对模型进行了验证。对四种制动情况进行了比较。模拟的最大气缸压力仅为 5 千帕,超出了测量数据的范围。模拟结果还显示,两级制动阀的开关压力点是可变的。这与测量结果一致,也是以前发表的研究中没有显示的。
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引用次数: 0
Design of constant-force mechanisms using origami 利用折纸设计恒力机构
IF 2.1 4区 工程技术 Pub Date : 2024-04-06 DOI: 10.1177/16878132241241475
Junfeng Hu, Hao Pan
The origami mechanisms possess numerous unique advantages, including folding, reconfigurability, and multi-stability. The presence of multi-stability introduces a novel concept for the design of constant force mechanisms (CFM). In this study, we present a CFM with multi-segment constant-force regions by leveraging the multi-stable characteristics of the origami mechanism. The design principle behind this CFM involves combining an accordion origami structure with positive stiffness and a Kresling origami structure with multi-segment negative stiffness regions. To achieve zero stiffness, the Kresling origami structure is aligned parallel to the accordion origami. To effectively utilize both the Kresling and accordion origamis, we have established a mechanical model that describes their respective stiffness characteristics to establish design rules for the constant-force mechanism. By carefully designing the parameters of these two origami structures, we evaluate how variations in the structural parameters of Kresling influence the constant force properties of our proposed multi-segment CFM. To illustrate its inherent property of providing constant force across multiple segments, we employ finite element analysis and experiments to obtain force-displacement curves for our mechanism. The results demonstrate the feasibility of our presented design method which paves the way for constructing a simple CFM.
折纸机构具有众多独特优势,包括可折叠、可重新配置和多稳定性。多稳定性的存在为恒力机构(CFM)的设计引入了一个新概念。在本研究中,我们利用折纸机构的多稳定性特点,提出了一种具有多段恒力区域的 CFM。这种恒力机构的设计原理是将具有正刚度的手风琴折纸结构与具有多段负刚度区域的克瑞斯林折纸结构相结合。为了实现零刚度,克瑞斯林折纸结构与风琴折纸平行排列。为了有效利用克瑞斯林折纸和手风琴折纸,我们建立了一个机械模型来描述它们各自的刚度特性,从而为恒力机构制定设计规则。通过精心设计这两种折纸结构的参数,我们评估了克瑞斯林结构参数的变化如何影响我们提出的多段 CFM 的恒力特性。为了说明多段 CFM 提供恒力的固有特性,我们采用了有限元分析和实验来获得我们的机构的力-位移曲线。结果证明了我们提出的设计方法的可行性,为构建简单的 CFM 铺平了道路。
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引用次数: 0
Prediction and optimization of hobbing parameters for minimizing energy consumption and gear geometric deviations 预测和优化滚齿参数,最大限度降低能耗和齿轮几何偏差
IF 2.1 4区 工程技术 Pub Date : 2024-04-06 DOI: 10.1177/16878132241236374
Jun Wang, Jun Wang, Jianpeng Dong
Improving gear precision and achieving green sustainability in gear machining are two important aspects of the gear manufacturing process. However, to achieve these two goals simultaneously, it may be necessary to make trade-offs when selecting the gear processing parameters. In this work, both energy consumption and gear geometric deviations were considered simultaneously to optimize the hobbing parameters. The relationships between the hobbing parameters, energy consumption, and gear geometric deviations were modeled using the response surface method (RSM). The statistical significance of the model was tested using analysis of variance (ANOVA). An improved multi-objective particle swarm optimization (IMOPSO) was then performed to solve optimization problems that involved multiple and conflicting objectives in the hobbing process. The results obtained indicate that both the energy consumption ( E) and the gear geometric deviations are parameter-dependent. The feed rate ( f) and the spindle speed ( n) have opposing effects on both energy consumption E and the gear geometric deviations. The optimum hobbing parameter sets obtained from the calculated Pareto frontier can provide a feasible solution for manufacturers to solve the trade-off problems that occur in the hobbing process, and the experimental results confirmed the effectiveness of the IMOPSO approach.
在齿轮加工中提高齿轮精度和实现绿色可持续发展是齿轮制造工艺的两个重要方面。然而,要同时实现这两个目标,在选择齿轮加工参数时可能需要做出权衡。在这项工作中,同时考虑了能耗和齿轮几何偏差,以优化滚齿参数。滚齿参数、能耗和齿轮几何偏差之间的关系采用响应面法(RSM)建模。利用方差分析(ANOVA)检验了模型的统计意义。然后采用改进的多目标粒子群优化法(IMOPSO)来解决滚齿过程中涉及多个相互冲突的目标的优化问题。结果表明,能耗(E)和齿轮几何偏差都与参数有关。进给速度(f)和主轴转速(n)对能耗(E)和齿轮几何偏差的影响是相反的。通过计算帕累托前沿得到的最佳滚齿参数集可以为制造商解决滚齿过程中出现的权衡问题提供可行的方案,实验结果证实了 IMOPSO 方法的有效性。
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引用次数: 0
Insight into the peristaltic motion through a tapered channel with Newton’s cooling subject to viscous dissipation, Lorentz force, and velocity slip 在牛顿冷却作用下,受粘性耗散、洛伦兹力和速度滑移的影响,通过锥形通道的蠕动运动的深入研究
IF 2.1 4区 工程技术 Pub Date : 2024-04-06 DOI: 10.1177/16878132241241436
Muhammad Yousuf Rafiq, Zaheer Abbas, Jafar Hasnain, Sabeeh Khaliq
Peristalsis has gained significant attention due to its numerous applications in the medical field, engineering, and manufacturing industries. Therefore, the current work intends to look into the effects of variable liquid properties on the magnetohydrodynamics of peristaltic flow exhibited by viscous fluid through a tapered channel. The viscosity of the liquid differs over the thickness of the channel, and temperature-dependent thermal conductivity is considered. The constitutive relation for energy is formulated with the addition of viscous dissipation and heat generation/absorption. The assumption of velocity slip along with the convective boundary condition energizes the thermal system as well as the flow phenomena. The mathematical formulation is established on the grounds of low Reynolds number and long wavelength approximations. Perturbation solution were obtained for the resulting non-linear differential equations of momentum and energy for small values of variable viscosity and variable thermal conductivity. The effects of various relevant parameters on flow properties were investigated through graphical analysis. The results show that the maximum velocity does not occur in the middle of the tapered channel, but moves toward the upper wall with the increase in the variable viscosity difference between the walls. The application of viscosity is essential in many engineering and industrial processes.
蠕动因其在医疗领域、工程和制造业的大量应用而备受关注。因此,目前的工作旨在研究液体特性的变化对粘性流体通过锥形通道时表现出的蠕动流的磁流体动力学的影响。液体的粘度随通道的厚度而变化,并考虑了与温度相关的热导率。在制定能量构成关系时,增加了粘性耗散和热量产生/吸收。速度滑移假设和对流边界条件为热系统和流动现象提供了能量。数学公式建立在低雷诺数和长波长近似的基础上。针对可变粘度和可变热导率的小数值,对由此产生的动量和能量非线性微分方程进行了扰动求解。通过图形分析研究了各种相关参数对流动特性的影响。结果表明,最大流速并不是出现在锥形通道的中间,而是随着两壁之间可变粘度差的增加而向上部移动。在许多工程和工业流程中,粘度的应用至关重要。
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引用次数: 0
Feasibility study on the active structural attenuation of multiple band vibrations from two dimensional continuous structures in automotive vehicles 汽车二维连续结构多频带振动主动结构衰减可行性研究
IF 2.1 4区 工程技术 Pub Date : 2024-04-06 DOI: 10.1177/16878132241243170
Dongwoo Hong, Hojoon Moon, Byeongil Kim
Automotive engine mounts have recently begun using active elements, while prior studies did not account for the actual engine mounting position. The placement and orientation of real automobile engine mounts are considered when modeling, analyzing, and controlling a source structure with an active mounting system. A piezoelectric stack actuator connected in series with an elastomeric mount composes an active mount. When harmonic excitation forces are used, the secondary force required for each active mount is mathematically determined, and the control signal may reduce the vibration by interfering with the input signal. Additionally, the dynamic relationship of the source structure with a variable parameter may be used to reduce horizontal vibrations. Several simulation findings show that these multidirectional (vertical and horizontal) active mounts may minimize excitation vibrations. Additionally, a simulation was performed to reduce vibrations when a complex signal and noise were present. This was achieved by monitoring the system response using the normalized least mean squares (NLMS) algorithm, an adaptive filter. The control performance degrades as noisy and complicated signals are generated; however, the mitigation trend is the same according to simulations utilizing adaptive filters.
汽车发动机支架最近开始使用主动元件,而之前的研究并未考虑发动机的实际安装位置。在对带有主动安装系统的源结构进行建模、分析和控制时,需要考虑实际汽车发动机悬置的位置和方向。压电叠加致动器与弹性支架串联构成主动支架。当使用谐波激振力时,每个有源支架所需的次要力可通过数学方法确定,控制信号可通过干扰输入信号来减少振动。此外,源结构与可变参数的动态关系也可用于减少水平振动。一些模拟结果表明,这些多向(垂直和水平)主动支架可将激振振动降至最低。此外,还进行了一次模拟,以减少存在复杂信号和噪声时的振动。这是通过使用归一化最小均方差(NLMS)算法(一种自适应滤波器)监测系统响应来实现的。随着噪声和复杂信号的产生,控制性能也随之下降;不过,根据利用自适应滤波器进行的模拟,缓解趋势是相同的。
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引用次数: 0
Numerical simulation and experimental study on seafloor sampling of an anchor-type mud collector based on SPH-FEM coupling method 基于 SPH-FEM 耦合方法的锚式泥浆收集器海底取样数值模拟与实验研究
IF 2.1 4区 工程技术 Pub Date : 2024-04-02 DOI: 10.1177/16878132241241428
Jiaqi Zhang, Bin Xue, Jun Liang, Yuanming Guo, Tiejun Li, Detang Li, Yonghe Xie, Jun Wang, Yongqiang Hong
Marine sediments are important for research in scientific fields such as marine geology, environmental testing of waters, marine biology and seabed resource exploration. Among them, mud miner is an important way to obtain sediments. However, due to the complexity of the marine environment, the seabed sampling operation is a relatively difficult and complicated project. The structural design of the sampler, the operation mode, and the interaction between the sampler and the sediment affect the sampling effect, which leads to the low efficiency of the sampler operation. In order to investigate the main factors affecting the drag force of the sampler during seafloor sampling, this paper takes a simple and portable anchor-type mud collector surface sediment sampler as a study. This paper introduces the mechanical structure and working principle of an anchor-type mud collector, establishes a mechanical model of the mud collector seafloor sampling process and derives the main factors affecting the dragging force: internal friction angle; the horizontal angle of the bi-directional shaft rod; undercut angle [Formula: see text] of bottom cover and dragging speed. A FEM-SPH method based on the coupling of the finite element method (FEM) and the smooth particle hydrodynamics method (SPH) was proposed to simulate the dynamic process of mud collector subsea sampling, and the mechanical data of fine sand and clay were obtained through land-based experiments. Based on the comparison between experimental data and numerical simulation data, the simulation validity of the FEM-SPH method was verified. The results show that the drag force of the clay was greater than that of the fine sand in the experiment of cutting the lower cover of the mud collector into the fine sand and clay, the internal friction angle of the clay is greater than that of the fine sand; with the increase in horizontal inclination angle and the decrease in undercut angle, the dragging force gradually increased; The dragging speed ranged from 0.2 to 0.6 m/s, with an increase in the mass of clay and fine sand collected with increasing speed, resulting in a gradual increase in dragging force. This paper provides a new method to study the force of the mud collector, provides a theoretical method to reduce the intensity and difficulty of manual work in the sampling process and increase the efficiency of sampling.
海洋沉积物对海洋地质、水域环境检测、海洋生物和海底资源勘探等科学领域的研究具有重要意义。其中,采泥是获取沉积物的重要途径。然而,由于海洋环境的复杂性,海底取样作业是一项相对困难和复杂的工程。采样器的结构设计、作业方式以及采样器与沉积物之间的相互作用都会影响采样效果,导致采样器作业效率低下。为了探究海底取样过程中影响取样器阻力的主要因素,本文以一种简单便携的锚式集泥器表层沉积物取样器为研究对象。本文介绍了锚式集泥器的机械结构和工作原理,建立了集泥器海底取样过程的力学模型,并推导出影响拖曳力的主要因素:内摩擦角、双向轴杆水平角、底盖下切角[公式见正文]和拖曳速度。提出了一种基于有限元法(FEM)和光滑粒子流体力学法(SPH)耦合的 FEM-SPH 方法来模拟泥浆采集器海底取样的动态过程,并通过陆基实验获得了细砂和粘土的力学数据。基于实验数据与数值模拟数据的对比,验证了 FEM-SPH 方法的模拟有效性。结果表明,在将集泥器下盖板切入细砂和粘土的实验中,粘土的拖拽力大于细砂的拖拽力,粘土的内摩擦角大于细砂的内摩擦角;随着水平倾角的增大和下切角的减小,拖拽力逐渐增大;拖拽速度在 0.2 至 0.6 m/s 之间,随着速度的增大,收集的粘土和细砂质量增加,导致拖拽力逐渐增大。本文提供了一种研究泥浆采集器受力的新方法,为降低采样过程中人工作业的强度和难度,提高采样效率提供了理论依据。
{"title":"Numerical simulation and experimental study on seafloor sampling of an anchor-type mud collector based on SPH-FEM coupling method","authors":"Jiaqi Zhang, Bin Xue, Jun Liang, Yuanming Guo, Tiejun Li, Detang Li, Yonghe Xie, Jun Wang, Yongqiang Hong","doi":"10.1177/16878132241241428","DOIUrl":"https://doi.org/10.1177/16878132241241428","url":null,"abstract":"Marine sediments are important for research in scientific fields such as marine geology, environmental testing of waters, marine biology and seabed resource exploration. Among them, mud miner is an important way to obtain sediments. However, due to the complexity of the marine environment, the seabed sampling operation is a relatively difficult and complicated project. The structural design of the sampler, the operation mode, and the interaction between the sampler and the sediment affect the sampling effect, which leads to the low efficiency of the sampler operation. In order to investigate the main factors affecting the drag force of the sampler during seafloor sampling, this paper takes a simple and portable anchor-type mud collector surface sediment sampler as a study. This paper introduces the mechanical structure and working principle of an anchor-type mud collector, establishes a mechanical model of the mud collector seafloor sampling process and derives the main factors affecting the dragging force: internal friction angle; the horizontal angle of the bi-directional shaft rod; undercut angle [Formula: see text] of bottom cover and dragging speed. A FEM-SPH method based on the coupling of the finite element method (FEM) and the smooth particle hydrodynamics method (SPH) was proposed to simulate the dynamic process of mud collector subsea sampling, and the mechanical data of fine sand and clay were obtained through land-based experiments. Based on the comparison between experimental data and numerical simulation data, the simulation validity of the FEM-SPH method was verified. The results show that the drag force of the clay was greater than that of the fine sand in the experiment of cutting the lower cover of the mud collector into the fine sand and clay, the internal friction angle of the clay is greater than that of the fine sand; with the increase in horizontal inclination angle and the decrease in undercut angle, the dragging force gradually increased; The dragging speed ranged from 0.2 to 0.6 m/s, with an increase in the mass of clay and fine sand collected with increasing speed, resulting in a gradual increase in dragging force. This paper provides a new method to study the force of the mud collector, provides a theoretical method to reduce the intensity and difficulty of manual work in the sampling process and increase the efficiency of sampling.","PeriodicalId":7357,"journal":{"name":"Advances in Mechanical Engineering","volume":"116 1","pages":""},"PeriodicalIF":2.1,"publicationDate":"2024-04-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140581897","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Load sensitive control characteristics of a novel two-dimensional pulse width modulated variable mechanism 新型二维脉宽调制变量机构的负载敏感控制特性
IF 2.1 4区 工程技术 Pub Date : 2024-04-02 DOI: 10.1177/16878132241241437
Wu Jian, Ruan Jian, Ren Yan
Load sensing technology is a typical hydraulic technology that automatically meets load requirements by adjusting the pressure and flow at the pump outlet. Traditional load sensitive pump control systems rely on variable mechanisms to achieve such flow control characteristics. However, general variable mechanisms have complex structures and poor dynamic performance if frequently adjusted. Therefore, a new variable mechanism, named two-dimensional pulse width modulation rotary valve, is proposed. Different from the pulse width modulation control method of the electronic technology, the two-dimensional pulse width modulation rotary valve conducts secondary distribution of the quantitative pump output in the way of fluid pulse width modulation: the valve core rotates to generate discrete fluid, and the axial sliding of the valve core controls the duty ratio of the discrete fluid. The dynamic balancing of the axial displacement is controlled by feedback pressure to provide a fixed differential pressure for the control valve, achieving that the flow through the control valve is uniquely controlled by the valve opening of the control valve. The principle of the fluid pulse width modulation is first introduced, and then the mathematical model of the proposed variable mechanism and the corresponding system is established. Simulation analysis is implemented. Finally, the effectiveness of the load sensing system controlled by a two-dimensional pulse width modulation rotary valve is verified by the experiment.
负载敏感技术是一种典型的液压技术,可通过调节泵出口的压力和流量自动满足负载要求。传统的负载敏感泵控制系统依靠变量机构来实现这种流量控制特性。然而,一般的变量机构结构复杂,如果频繁调整,动态性能较差。因此,我们提出了一种新的变量机构,即二维脉宽调制旋转阀。与电子技术的脉宽调制控制方式不同,二维脉宽调制旋转阀以流体脉宽调制的方式对定量泵的输出进行二次分配:阀芯旋转产生离散流体,阀芯的轴向滑动控制离散流体的占空比。通过反馈压力控制轴向位移的动态平衡,为控制阀提供固定压差,实现通过控制阀的流量由控制阀的阀门开度唯一控制。首先介绍了流体脉宽调制的原理,然后建立了拟议变量机构和相应系统的数学模型。并进行了仿真分析。最后,通过实验验证了由二维脉宽调制旋转阀控制的负载传感系统的有效性。
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引用次数: 0
A comparative analysis of CAD modeling approaches for design solution space exploration 设计方案空间探索的 CAD 建模方法比较分析
IF 2.1 4区 工程技术 Pub Date : 2024-03-28 DOI: 10.1177/16878132241238089
Haibing Li, Yaoliang Ye, Zhongbo Zhang, Wei Yu, Wenbo Zhu
Design solution space (DSS) exploration is a pivotal process for comprehending design challenges and identifying diverse solution alternatives based on varying requirements. Computer-aided design (CAD) approaches, such as parametric design, knowledge-based design, and generative design, have proven successful in DSS exploration. However, a comparative study evaluating their performance is lacking in the technical literature. This paper addresses this gap by conducting a comparative analysis of these approaches regarding their performance in exploring DSS. The research begins by providing an overview of parametric design, knowledge-based design, and generative design, establishing the foundation for the study. Six evaluation criteria are identified based on the DSS exploration process. A qualitative analysis is then conducted, considering these criteria, to objectively assess the performance of each modeling approach. The results highlight the strengths and weaknesses of each approach, revealing that DSS exploration success is directly tied to the quantity of implemented knowledge. The results also emphasize the complementarity of those approaches, as their strengths and weaknesses are based on different problem-solving logics, demonstrating the synergy that can be achieved through strategic combinations of them. Additionally, the paper discusses open issues related to DSS exploration, contributing valuable insights for future developments in this field.
设计方案空间(DSS)探索是理解设计挑战和根据不同要求确定不同解决方案备选方案的关键过程。事实证明,参数化设计、基于知识的设计和生成设计等计算机辅助设计(CAD)方法在探索设计方案空间(DSS)方面取得了成功。然而,技术文献中缺乏对其性能进行评估的比较研究。本文针对这一空白,对这些方法在探索 DSS 方面的性能进行了比较分析。研究首先概述了参数化设计、基于知识的设计和生成式设计,为研究奠定了基础。根据 DSS 探索过程,确定了六项评价标准。然后,根据这些标准进行定性分析,客观评估每种建模方法的性能。结果凸显了每种方法的优缺点,揭示了设计支持系统探索的成功与否与实施知识的数量直接相关。结果还强调了这些方法的互补性,因为它们的优缺点都是基于不同的问题解决逻辑,这表明通过对它们进行战略组合可以实现协同增效。此外,本文还讨论了与数据采集系统探索相关的开放性问题,为这一领域的未来发展提供了宝贵的见解。
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引用次数: 0
Design and test of walk-type rice potted seedling transplanting machine 行走式水稻钵苗插秧机的设计与测试
IF 2.1 4区 工程技术 Pub Date : 2024-03-25 DOI: 10.1177/16878132241237710
Maile Zhou, Guibin Wang, Yan Zhang, Jiajia Yang, Zhaoxiang Wei, Hao Sun, Jianjun Yin
At present, rice potted seedling transplanting machine is mostly suitable for high-speed, large seedlings and large plant distance rice transplanting. In order to adapt to the transplanting of different types of rice potted seedlings, this study carried out theoretical research and institutional design for transplanting rice potted seedlings suitable for small seedlings and small plant spacing. A 2R open-chain rice potted seedling transplanting mechanism with two non-circular gears meshing to achieve the ideal transplanting posture was developed, and an optimization software for potted seedling transplanting was developed by establishing the kinematic model of the transplanting mechanism, which simulated the motion trajectory and attitude of the transplanting arm during the transplanting process. Through the optimization of the optimization design software parameters, a set of parameters that meet the requirements of transplanting rice potted seedlings in the rear insert rice potted are obtained, a transplanting mechanism suitable for walking rice potted seedling transplanting machine is designed and developed, and the experiments of rice potted seedling picking, conveying and planting are completed. The success rate of the designed walk-type rice potted seedling transplanting mechanism on the bench was 96.7%, and the qualification rate of the whole machine transplanting test was 89.1%.
目前,水稻钵苗移栽机多适用于高速、大秧苗、大株距水稻移栽。为适应不同类型水稻钵苗的移栽,本研究对适合小苗、小株距的水稻钵苗移栽进行了理论研究和机构设计。通过建立插秧机构的运动学模型,模拟插秧过程中插秧臂的运动轨迹和姿态,开发了一种由两个非圆齿轮啮合实现理想插秧姿态的 2R 开链水稻钵苗插秧机构,并开发了钵苗插秧优化软件。通过对优化设计软件参数的优化,得到了一组符合后插秧钵苗移栽要求的参数,设计开发了适合步行式水稻钵苗移栽机的移栽机构,并完成了水稻钵苗的取秧、输送和栽插实验。所设计的行走式水稻钵苗移栽机构台架试验成功率为 96.7%,整机移栽试验合格率为 89.1%。
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引用次数: 0
Numerical simulation and experimental study of dip angle spray film thickness under elliptical double Gaussian sum model 椭圆双高斯和模型下倾角喷雾膜厚度的数值模拟和实验研究
IF 2.1 4区 工程技术 Pub Date : 2024-03-25 DOI: 10.1177/16878132241234185
Chengdong Li, Weihao Sun, Jianying Jin, Shuang Liu, Xu Tian
To address the problem of modeling the growth rate of coating film thickness when spraying at inclination angle, based on Gaussian sum model, it is proposed to use the elliptic double Gaussian sum model to establish the cumulative model of coating film thickness when spraying at static inclination angle of the spray gun. The differential geometry amplification theorem is used to establish the coating growth rate model with the spraying inclination angle as the variable; after that, the static inclination spraying experiments are carried out, and the coating thickness data of the sampling points are recorded through the spraying experiments, and the Levenberg-Maquart algorithm is used for the least-squares fitting of the model, which results in the static spraying film thickness distribution model. Finally, compared with the elliptic double β model, the fitting accuracy of the elliptic double Gaussian sum model is 6.3% higher than that of the elliptic double β model when spraying at inclination angle by comparing the R-square values, and the elliptic double Gaussian sum model is more capable of obtaining a better fitting accuracy, which further confirms the validity and practicability of the model.
针对倾斜角喷涂时的涂膜厚度增长率建模问题,在高斯和模型的基础上,提出利用椭圆双高斯和模型建立喷枪静态倾斜角喷涂时的涂膜厚度累积模型。利用微分几何放大定理建立了以喷涂倾角为变量的涂层增长率模型;随后进行了静态倾斜喷涂实验,通过喷涂实验记录了采样点的涂层厚度数据,并利用 Levenberg-Maquart 算法对模型进行了最小二乘拟合,得到了静态喷涂膜厚分布模型。最后,与椭圆双 β 模型相比,通过比较 R 方值,在倾斜角喷涂时,椭圆双高斯和模型的拟合精度比椭圆双 β 模型高 6.3%,椭圆双高斯和模型更能获得较好的拟合精度,这进一步证实了该模型的有效性和实用性。
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引用次数: 0
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Advances in Mechanical Engineering
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