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Predictive control of linear time-varying model for hydraulic erecting systems based on linear expanded state observer 基于线性扩展状态观测器的液压支架系统线性时变模型预测控制
IF 2.1 4区 工程技术 Pub Date : 2024-07-31 DOI: 10.1177/16878132241266757
Dong Ma, Zhihao Liu, Qinhe Gao, Lei Gao
By analyzing the deficiencies of existing hydraulic erecting systems (HESs) control methods, this study proposes a linear time-varying model predictive control (LTV-MPC) method based on the linear extended state observer (LESO) for HESs. First, the working mechanism of HESs is methodically analyzed and the corresponding state space equations are established. Second, the LESO system is designed to estimate the current unknown real-time states. Then, the LTV-MPC is employed to evaluate and output the optimal solution of the servo voltage signal. Finally, through simulation and experiment, the effectiveness of the proposed method is confirmed and discussed. The results show that the displacement error rate of the proposed method is still lower than 0.223% under larger external disturbances, which can effectively improve the control accuracy and stability of the system compared with other methods.
通过分析现有液压支架系统(HES)控制方法的不足,本研究提出了一种基于线性扩展状态观测器(LESO)的液压支架系统线性时变模型预测控制(LTV-MPC)方法。首先,对 HES 的工作机理进行了方法分析,并建立了相应的状态空间方程。其次,设计 LESO 系统来估计当前未知的实时状态。然后,采用 LTV-MPC 评估并输出伺服电压信号的最优解。最后,通过仿真和实验,证实并讨论了所提方法的有效性。结果表明,在较大的外部干扰下,所提方法的位移误差率仍低于 0.223%,与其他方法相比,能有效提高系统的控制精度和稳定性。
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引用次数: 0
Bayesian neural networks for uncertainty quantification in remaining useful life prediction of systems with sensor monitoring 贝叶斯神经网络用于传感器监测系统剩余使用寿命预测的不确定性量化
IF 2.1 4区 工程技术 Pub Date : 2024-07-26 DOI: 10.1177/16878132241239802
Sunday Ochella, Fateme Dinmohammadi, Mahmood Shafiee
Many machine learning (ML) algorithms have been developed over the past two decades for prognostics and health management (PHM) of complex engineering systems. However, most of the existing algorithms tend to produce point estimates of a variable of interest, for example the equipment’s remaining useful life (RUL). The point estimation of the RUL often neglects the uncertainty inherent in model parameters and/or the uncertainty associated with data inputs. Bayesian Neural Networks (BNNs) have shown a lot of promise in obtaining credible intervals for model parameters, thus accounting for the uncertainties inherent in both the model and data. This paper proposes a deep BNN model with the Monte Carlo (MC) dropout method to predict the RUL of engineering systems equipped with sensors and monitoring instruments. The model is tested on NASA’s Turbofan Engine Degradation Simulation Dataset and the results are discussed and analyzed. It is revealed that the method can produce highly accurate predictions for RUL distribution parameters in safety critical components.
过去二十年来,针对复杂工程系统的预报和健康管理(PHM)开发了许多机器学习(ML)算法。然而,大多数现有算法都倾向于对相关变量(例如设备的剩余使用寿命 (RUL))进行点估算。RUL 的点估计往往会忽略模型参数固有的不确定性和/或与数据输入相关的不确定性。贝叶斯神经网络(BNN)在获得模型参数可信区间方面显示出了巨大的潜力,从而考虑到了模型和数据中固有的不确定性。本文提出了一种深度 BNN 模型,该模型采用蒙特卡罗(MC)剔除法,用于预测配备传感器和监测仪器的工程系统的 RUL。该模型在 NASA 的涡扇发动机退化模拟数据集上进行了测试,并对结果进行了讨论和分析。结果表明,该方法可对安全关键部件的 RUL 分布参数进行高精度预测。
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引用次数: 0
Nonlinear modeling and torsional vibration analysis of heavy-duty vehicle powertrain system during acceleration 重型车辆动力总成系统加速时的非线性建模和扭转振动分析
IF 2.1 4区 工程技术 Pub Date : 2024-07-26 DOI: 10.1177/16878132241263936
Junlong Qu, Wenku Shi, Zhiyong Chen, Renfei Yuan, Jian Liu, Yanyan Zhao, Niancheng Guo
The vehicle acceleration process is often accompanied by torsional vibration of the powertrain system. Poor torsional vibration performance significantly influences the driving comfort of the vehicle and the reliability of powertrain components. Compared to passenger cars, commercial vehicles, especially the heavy-duty truck, exhibit more complicated vibration behaviors during acceleration due to the multiple power branches, various gears, and different working conditions. This article presents systematic research on the modeling method, vibration characteristics, mechanism, and influence factors of the torsional resonance of the heavy-duty vehicle during acceleration. A 16-DOF powertrain model considering multiple nonlinearities of the system is proposed and experimentally validated reliable. Numerical and experimental studies are carried out to investigate the vibration characteristics and mechanism of the heavy-duty vehicle powertrain, and the modal energies and parameter influences are also discussed. Besides, an optimization example is presented to analyze the potential vibration attenuation performance of optimizing the clutch parameters. The results indicate that the overall powertrain mode of the heavy-duty vehicle tends to be aroused by the engine firing frequency during accelerating, inducing violent speed fluctuations of the powertrain components between the clutch and half-shafts. The clutch parameters have significant impacts on the powertrain resonance, and the vibration amplitude of the powertrain system can be effectively attenuated to acceptable levels by optimally designing the clutch parameters.
车辆加速过程通常伴随着动力总成系统的扭转振动。扭振性能不佳会严重影响车辆的驾驶舒适性和动力总成部件的可靠性。与乘用车相比,商用车,尤其是重型卡车,由于具有多个动力分支、多个档位以及不同的工作条件,在加速过程中表现出更为复杂的振动行为。本文对重型车辆加速时扭转共振的建模方法、振动特性、机理和影响因素进行了系统研究。提出了考虑系统多重非线性的 16-DOF 动力总成模型,并进行了可靠的实验验证。通过数值和实验研究了重型车辆动力总成的振动特性和机理,并讨论了模态能量和参数影响因素。此外,还以优化实例分析了优化离合器参数的潜在振动衰减性能。结果表明,重型车辆的整体动力总成模态往往在加速过程中被发动机的点火频率所激发,从而诱发离合器和半轴之间的动力总成部件产生剧烈的速度波动。离合器参数对动力总成共振有重大影响,通过优化设计离合器参数,可以有效地将动力总成系统的振动振幅减弱到可接受的水平。
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引用次数: 0
Analysis and simplified model calculation of residual stress in U-rib welding of steel bridge deck 钢桥面 U 肋焊接残余应力的分析和简化模型计算
IF 2.1 4区 工程技术 Pub Date : 2024-07-26 DOI: 10.1177/16878132241266457
Lixiong Gu, Jieming Hong, Niujing Ma
This article examines residual stress generation in U-ribbed steel bridge deck during welding, focusing on post-welding changes in the base material’s residual stress pattern. A thermo-elasto-plastic finite element analysis model was established to conduct numerical simulations of the welding process, summarizing the residual stress changes near the weld seam, the conclusion was drawn that the tensile and compressive forms of transverse residual stress on the upper and lower surfaces of the base plate were inconsistent. To validate the proposed numerical simulation method’s accuracy, the blind hole method was employed to measure welding-induced residual stress, and finite element analysis calculated calibration coefficients A and B, demonstrating the method’s effectiveness. Comparison of experimental measurements with numerical simulation outcomes validate the finite element simulation method’s accuracy and the adopted methodology’s feasibility. Based on these findings, a piecewise linear fitting approach was adopted to develop a simplified model of welding residual stress. The simplified model provides the initial conditions of residual stress for mechanical calculation of U-rib of the same type.
本文研究了 U 型肋钢桥面在焊接过程中产生的残余应力,重点关注焊接后母材残余应力形态的变化。文章建立了热-弹塑性有限元分析模型,对焊接过程进行了数值模拟,总结了焊缝附近的残余应力变化,得出了底板上下表面横向残余应力的拉伸和压缩形式不一致的结论。为了验证所提出的数值模拟方法的准确性,采用了盲孔法测量焊接引起的残余应力,并通过有限元分析计算出了校准系数 A 和 B,证明了该方法的有效性。实验测量结果与数值模拟结果的比较验证了有限元模拟方法的准确性和所采用方法的可行性。在此基础上,采用分片线性拟合方法建立了焊接残余应力简化模型。简化模型为同类 U 形肋的机械计算提供了残余应力的初始条件。
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引用次数: 0
Rehabilitation robot joint performance evaluation of a zero-spin traction drive with non-Newtonian fluid considered 考虑非牛顿流体的零旋转牵引驱动的康复机器人关节性能评估
IF 2.1 4区 工程技术 Pub Date : 2024-07-26 DOI: 10.1177/16878132241266751
Zou Shuaidong, Xie Guanghui, Yang Renqiang, Hou Jingming, Sun Fanwei
In this study, a zero-spin cone-roller traction drive (CRTD) is presented for the joints transmission system in rehabilitation robots due to its high transmission performance and characteristics of overload protection. It can achieve safe interactions among humans, rehabilitation robots, and the environment, making it a potential substitute for traditional gear-based transmission systems. The performance of CRTD, especially efficiency, is studied in this paper based on an elastohydrodynamic lubrication (EHL) model with the considerations of the non-Newtonian effect. The results demonstrate that the overall efficiency differs in different stages, reaching a maximum value of 95%. The overload protection activates when there is a sharp drop in efficiency, and the overload threshold can be identified by the efficiency, which may provide guidance for operation and optimization.
本研究介绍了一种零旋转锥辊牵引驱动装置(CRTD),由于其传动性能高且具有过载保护的特点,该装置可用于康复机器人的关节传动系统。它可以实现人、康复机器人和环境之间的安全互动,是传统齿轮传动系统的潜在替代品。本文基于弹性流体动力润滑(EHL)模型,并考虑到非牛顿效应,研究了 CRTD 的性能,尤其是效率。研究结果表明,不同阶段的总体效率不同,最高可达 95%。过载保护在效率急剧下降时启动,过载阈值可通过效率确定,从而为运行和优化提供指导。
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引用次数: 0
Study of spreading, vibration, and fracture behavior of double droplets after positive collision 双液滴正碰撞后的扩散、振动和断裂行为研究
IF 2.1 4区 工程技术 Pub Date : 2024-07-26 DOI: 10.1177/16878132241260522
Jinjuan Sun, Zhiheng Ma, Jianhui Tian, Runling Peng
The droplet collision phenomenon is a more complex heat and mass transfer phase transition phenomenon, which is subject to the joint action of kinetics and thermodynamics. During the collision process, the mutual fusion interference of double droplets makes the kinetic mechanism after droplet collision more complicated, and its in-depth study can provide important theoretical support for the fields of engineering applications, industrial production and wetted wall design. In order to investigate the kinetic behavior of double droplets positive collision, this paper mainly combines experimental and numerical simulation methods to investigate the spreading, vibration and fracture characteristics of double droplets of the same volume after collision. Firstly, the rebound vibration of the fused droplet and single droplet is equivalent to a single-degree-of-freedom damped vibration system, and the spreading and vibration characteristics of the single droplet and the double droplets after collision under the same collision velocity are analyzed comparatively by experimental methods. The results show that when the droplet does not fracture, the spreading factor and damping coefficient of single droplet and double droplets gradually increase with the increase of collision velocity, and the vibration time gradually decreases. The damping coefficient and vibration time of the double droplets are higher than that of the single droplet, while the spreading factor is lower than that of the single droplet. Then, the double droplets positive collision phenomenon is studied in depth, and it is found that the spreading factor of the fused droplet increases with the increase of the droplet diameter, the collision velocity, and the wall contact angle. Affected by the low wall temperature, the fused droplet undergoes a phase transition, which affects the bottom flow of the droplet, leading to an increase in the damping coefficient and a decrease in the vibration time. With the decrease of the collision velocity and wall contact angle, the damping coefficient gradually increases and the vibration time decreases. Finally, the numerical simulation method reveals that rebound fracture and spreading fracture phenomena occur after double droplets positive collision, and the critical values of the collision velocity required for the occurrence of rebound fracture and spreading fracture are found. This provides a reliable theoretical basis for the study of the heat and mass transfer process after the collision of multiple droplets on the wall.
液滴碰撞现象是一种较为复杂的传热传质相变现象,受动力学和热力学的共同作用。在碰撞过程中,双液滴的相互融合干扰使得液滴碰撞后的动力学机理更加复杂,对其深入研究可为工程应用、工业生产和湿壁设计等领域提供重要的理论支持。为了研究双液滴正碰撞后的动力学行为,本文主要结合实验和数值模拟方法,研究同体积双液滴碰撞后的扩散、振动和断裂特性。首先,将融合液滴和单液滴的反弹振动等效为单自由度阻尼振动系统,通过实验方法对比分析了单液滴和双液滴在相同碰撞速度下碰撞后的铺展和振动特性。结果表明,当液滴不发生断裂时,随着碰撞速度的增加,单液滴和双液滴的铺展系数和阻尼系数逐渐增大,振动时间逐渐减小。双液滴的阻尼系数和振动时间均高于单液滴,而扩展因子则低于单液滴。然后,深入研究了双液滴的正碰撞现象,发现熔融液滴的扩散因数随液滴直径、碰撞速度和壁面接触角的增大而增大。受低壁温的影响,熔融液滴发生相变,从而影响液滴底部的流动,导致阻尼系数增大,振动时间缩短。随着碰撞速度和壁面接触角的减小,阻尼系数逐渐增大,振动时间逐渐减小。最后,数值模拟方法揭示了双液滴正碰撞后会发生反弹断裂和扩展断裂现象,并找到了发生反弹断裂和扩展断裂所需的碰撞速度临界值。这为研究多液滴在壁面上碰撞后的传热传质过程提供了可靠的理论依据。
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引用次数: 0
Experimental analysis of the effect of copper dimple tube with aluminum coating on the performance of parabolic solar water heater using helically twisted tape 使用螺旋缠绕带对带铝涂层的铜质凹陷管对抛物面太阳能热水器性能影响的实验分析
IF 2.1 4区 工程技术 Pub Date : 2024-07-24 DOI: 10.1177/16878132241262679
Arun Munusamy, Debabrata Barik, Sreejesh S.R. Chandran, K.E. Reby Roy, Prabhu Paramasivam, Sunil Shreedhara Murthy
In this research, a parabolic trough solar water heater (PTSWH) having helically twisted copper tubes and dimple texturing with an aluminum (AlC) coat was experimentally examined to identify the solar collector’s efficiency, friction factor, convective heat transfer, Nusselt numbers variations, and uncertainty during the test. For this purpose, helical copper dimple tubes with Al coating were used to pass water through it at mass flow rates of 0.5–2.5 kg/min, with 0.5 kg/min increments. Experimental tests were conducted using specific datasets to investigate the efficacy of PTSWH. These experiments aimed to evaluate the efficiency and performance of solar collectors in harnessing solar energy for various applications, such as space heating, water heating, and industrial processes. The results of these experiments are recorded and analyzed to assess the practical viability of solar thermal systems. The results showed that solar collector effectiveness was improved by about 31.2% at flow rates of 1.5 kg/min, while the friction factor was raised by approximately 0.23%. The convective heat transfer coefficient was enhanced by about 7%, and the Nusselt numbers were enhanced to nearly 298. The overall uncertainty of ±2.3% was also observed, indicating that the findings were within the permissible range. Moreover, the PTSWH system recorded an elevated pressure drop of 2.32 kPa. This approach of dimple texturing with Al coating may be best suited for the PTSWHs used in moderate and low solar intensity regions.
本研究对抛物面槽式太阳能热水器(PTSWH)进行了实验研究,以确定太阳能集热器的效率、摩擦因数、对流换热、努塞尔特数变化以及试验过程中的不确定性。为此,使用了带有铝涂层的螺旋形铜质凹陷管,以 0.5-2.5 公斤/分钟的质量流量(0.5 公斤/分钟递增)通过水。我们使用特定的数据集进行了实验测试,以研究 PTSWH 的功效。这些实验旨在评估太阳能集热器在利用太阳能进行各种应用(如空间加热、水加热和工业流程)时的效率和性能。对这些实验结果进行记录和分析,以评估太阳能热系统的实际可行性。结果表明,在流量为 1.5 公斤/分钟时,太阳能集热器的效率提高了约 31.2%,而摩擦系数提高了约 0.23%。对流传热系数提高了约 7%,努塞尔特数提高到近 298。总体不确定度为 ±2.3%,表明研究结果在允许范围内。此外,PTSWH 系统记录的压降升高了 2.32 千帕。这种带有铝涂层的凹陷纹理方法可能最适合用于中等和低太阳强度地区的 PTSWH。
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引用次数: 0
Chemically reactive non-Newtonian fluid flow through a vertical microchannel with activation energy impacts: A numerical investigation 化学反应性非牛顿流体流经具有活化能影响的垂直微通道:数值研究
IF 2.1 4区 工程技术 Pub Date : 2024-07-24 DOI: 10.1177/16878132241261472
Ajjanna Roja, Pudhari Srilatha, Umair Khan, Anuar Ishak, Anjali Verma, Javare Gowda Rekha, Md Irfanul Haque Siddiqui
This work examines the second law analysis of an electrically conducting reactive third-grade fluid flow embedded with the porous medium in a microchannel with the influence of variable thermal conductivity, activation energy, viscous dissipation, joule heating, and radiative heat flux. A suitable non-dimensional variable is included into the governing equations to transform them into an ensemble of equations that are devoid of dimensions. The acquired equations are then tackled using the Runge Kutta Felhberg 4th and 5th order (RKF-45) approach in conjunction with the shooting methodology. Through comparison with the current results, the numerical results are verified, which provides a good agreement. From the present outcomes, it is established that the entropy generation is supreme for the viscous heating constraint, variable thermal conductivity, Frank Kameneski, heat source ratio parameter and third-grade fluid material constraint. The Bejan number boosts up with larger values of activation energy, and Frank Kameneski constraint and the decreasing nature is noticed for increasing third-grade material parameter, viscous heating parameter. With magnetism, the fluid’s velocity slows down because of a resistive force. A similar impact in the channel on velocity is noticed for larger third-grade fluid, activation energy parameter, and Frank-Kameniski parameters and increasing behavior is noticed for variable thermal conductivity, and permeability parameter. Further, it is cleared that the variable thermal conductivity assumption in the channel plate leads to a significant under prediction of the irreversibility rate.
这项研究探讨了在微通道中嵌入多孔介质的导电反应性第三级流体流动的第二定律分析,以及可变热导率、活化能、粘性耗散、焦耳热和辐射热通量的影响。在控制方程中加入一个合适的非维度变量,将其转化为一个无维度的方程组。然后使用 Runge Kutta Felhberg 4 阶和 5 阶(RKF-45)方法,结合射击方法处理所获得的方程。通过与当前结果的比较,数值结果得到了验证,两者具有良好的一致性。从目前的结果来看,粘性加热约束、可变热导率、Frank Kameneski、热源比参数和三级流体材料约束下的熵生成是最高的。活化能和弗兰克-卡缅斯基约束条件的数值越大,贝扬数就越大,而三级材料参数和粘性加热参数越大,贝扬数就越小。在磁力作用下,流体的速度会因阻力而减慢。对于较大的第三级流体、活化能参数和弗兰克-卡门尼斯基参数,通道对速度的影响类似,而对于可变热导率和渗透率参数,则呈上升趋势。此外,研究还发现,通道板中的可变导热系数假设导致对不可逆速率的预测严重不足。
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引用次数: 0
Multi-response optimization in laser processing technologies by applying desirability function approach and response surface methodology based on grey relation analysis 基于灰色关系分析的可取函数方法和响应面方法在激光加工技术中的多响应优化
IF 2.1 4区 工程技术 Pub Date : 2024-07-24 DOI: 10.1177/16878132241259029
Miloš Madić, Velibor Marinković
Laser processing technologies are among the leading industry technologies for efficient and economical processing of a wide spectrum of engineering materials. The determination of optimal parameter settings with respect to multiple and opposite process performances is of great practical importance in laser processing technologies. This paper discusses, analyzes, and compares two main approaches for multi-response optimization (MRO) in engineering, that is, desirability function approach (DFA) and grey relation analysis (GRA), while solving five case studies, covering different laser processing technologies, such as cutting, drilling, welding, micro-channeling, and cladding. In each case study the MRO solutions obtained with two competitive approaches were assessed using the relative target deviation (RTD) criterion. Analysis of the obtained MRO solutions and comparative analysis with results from previous studies indicate that the integrated RSM-GRA provide similar and comparable solutions with the hybrid Taguchi method and GRA, while DFA proved to be a better and more promising approach for solving MRO in laser processing technologies. Some specific features, limitations, and possibilities of MRO approaches were also discussed.
激光加工技术是高效、经济地加工各种工程材料的领先工业技术之一。在激光加工技术中,确定与多种相反加工性能相关的最佳参数设置具有重要的现实意义。本文讨论、分析和比较了工程中多响应优化(MRO)的两种主要方法,即可取函数法(DFA)和灰色关系分析法(GRA),同时解决了五个案例研究,涵盖不同的激光加工技术,如切割、钻孔、焊接、微通道和熔覆。在每个案例研究中,使用相对目标偏差(RTD)标准对两种竞争方法获得的 MRO 解决方案进行了评估。对获得的 MRO 解决方案的分析以及与之前研究结果的比较分析表明,集成 RSM-GRA 与田口方法和 GRA 混合法提供了相似且可比较的解决方案,而 DFA 被证明是解决激光加工技术中 MRO 问题的更好、更有前途的方法。此外,还讨论了 MRO 方法的一些具体特点、局限性和可能性。
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引用次数: 0
Neural network-based 3D point cloud detection of targets in unstructured environments 基于神经网络的非结构化环境中目标的 3D 点云检测
IF 2.1 4区 工程技术 Pub Date : 2024-07-24 DOI: 10.1177/16878132241260584
Deping Wang, Hongfei Yang, Zongwei Yao, Zhiyong Chang, Yinan Wang
Accurate environmental sensing is an important prerequisite for autonomous driving in off-road environments. Most targets in off-road environments do not have regular shapes, colors, textures and other features, making them difficult to identify. In addition, complex driving conditions can cause large, broadband vibrations in off-road vehicles, which interfere with environment sensing and affect the accuracy and efficiency of perception. To address the above problems, this paper proposes an improved 3D point cloud filtering algorithm for unstructured environments and a point cloud classification method using neural networks, and provides an experimental proof-of-principle of the proposed methods. A comparison of the results under six conditions shows that the amount of data processed by the improved filtering algorithm is 65%–85% of that processed by the conventional filtering algorithm, and the trained neural network model achieves an accuracy of 98.0% and a loss value as low as 0.008 when classifying three typical targets in an unstructured environment. A comparison with algorithms proposed in other papers shows that the proposed method is highly feasible.
准确的环境感知是在越野环境中实现自动驾驶的重要前提。越野环境中的大多数目标没有规则的形状、颜色、纹理和其他特征,因此难以识别。此外,复杂的驾驶条件会使越野车产生较大的宽带振动,从而干扰环境感知,影响感知的准确性和效率。针对上述问题,本文提出了一种改进的非结构化环境三维点云过滤算法和一种利用神经网络进行点云分类的方法,并对所提方法进行了实验验证。在六种条件下的结果对比显示,改进型过滤算法处理的数据量是传统过滤算法的 65%-85%,训练后的神经网络模型在对非结构化环境中的三个典型目标进行分类时,准确率达到 98.0%,损失值低至 0.008。与其他论文中提出的算法进行比较后发现,所提出的方法非常可行。
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引用次数: 0
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Advances in Mechanical Engineering
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