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Research on the service life of bearings in the gearbox of rolling mill transmission system under non-steady lubrication state 非稳定润滑状态下轧机传动系统齿轮箱轴承的使用寿命研究
IF 2.1 4区 工程技术 Pub Date : 2024-09-17 DOI: 10.1177/16878132241276941
Hai Xu, Qingqing Zhang
A rolling bearing plays a key role in the gearbox of the cold rolling mill transmission system. As a result, the degradation and failure of bearings can lead to unplanned shutdowns of the entire rolling mill system. Since on-site cold rolling mills work usually in non-steady lubrication rolling conditions originating form variations of multiple parameters, the uncertainty affecting bearing performance in a cold rolling mill transmission system increases, making it more difficult to assess health status and predict the remaining service life of bearings, Therefore, by establishing a coupling model describing the relationship for the rolling mill and normal /faulty gearboxes under non steady rolling conditions, quantitatively studies the influence of various rolling parameters of a rolling mill on the fatigue service life of bearings in the gearbox of the rolling mill transmission system, and verify the effectiveness of linear cumulative damage theory for bearing fatigue service life through experiments and on-site bearing vibration data. The results indicate that as the thickness of the strip steel inlet, lubricant viscosity, and rolling speed increase, or the thickness of the strip steel outlet and rolling roll radius decrease, the service life of bearings gradually decreases. As the fluctuation amplitude of various rolling parameters in the cold rolling mill increases, the service life of bearings in the gearbox of the rolling mill transmission system gradually shortens. Moreover, when the rolling parameter value or fluctuation amplitude increases to a specific values, the remaining service life of bearings will sharply decrease. Under the same rolling conditions, the service life of bearings in gearboxes with faults decreases more significantly than that in normal gearboxes.
滚动轴承在冷轧机传动系统的齿轮箱中起着关键作用。因此,轴承的退化和故障可能导致整个轧机系统意外停机。由于现场冷轧机通常是在非稳定润滑的轧制条件下工作的,而这种轧制条件是由多种参数变化造成的,因此影响冷轧机传动系统中轴承性能的不确定性增加了,这就增加了评估轴承健康状况和预测轴承剩余使用寿命的难度、通过建立描述非稳定轧制条件下轧机与正常/故障齿轮箱关系的耦合模型,定量研究轧机各种轧制参数对轧机传动系统齿轮箱中轴承疲劳寿命的影响,并通过实验和现场轴承振动数据验证线性累积损伤理论对轴承疲劳寿命的有效性。结果表明,随着带钢入口厚度、润滑油粘度和轧制速度的增加,或带钢出口厚度和轧辊半径的减小,轴承的使用寿命逐渐降低。随着冷轧机中各种轧制参数波动幅度的增大,轧机传动系统齿轮箱中轴承的使用寿命逐渐缩短。此外,当轧制参数值或波动幅度增加到特定值时,轴承的剩余使用寿命将急剧下降。在相同的轧制条件下,出现故障的齿轮箱中轴承的使用寿命比正常齿轮箱中轴承的使用寿命下降得更明显。
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引用次数: 0
Characteristics of deploying longitudinal folding wings with compound actuation 复合驱动纵向折叠翼的展开特性
IF 2.1 4区 工程技术 Pub Date : 2024-09-17 DOI: 10.1177/16878132241275598
Jinlei Zhao, Tianning Cui, Hong Zhao, Qinghua Qin
A mechanism has been developed to achieve rapid deployment of longitudinally folding wings by utilizing compound actuation from the firing powder and the compressive spring. A theoretical model based on rigid-body dynamics was first proposed to study the deployment characteristics of longitudinal folding wings under compound-driven effects. Subsequently, deployment experiments were conducted using a prototype to validate the theoretical model. It was observed that the folding wings are deployed in 11 ms. Further parametric analysis indicates that the mass of both the propellant and the locking rod has a positive effect on the deploying velocity. However, the angular moment of inertia of folding wings has a negative effect on the initial angular velocity. This work can be helpful for designing the folding wing structures of missiles and aircrafts.
我们开发了一种机制,利用发射粉末和压缩弹簧的复合驱动来实现纵向折叠翼的快速展开。首先提出了一个基于刚体动力学的理论模型,以研究复合驱动效应下纵向折叠翼的展开特性。随后,利用原型机进行了展开实验,以验证理论模型。实验结果表明,折叠翼的展开时间为 11 毫秒。进一步的参数分析表明,推进剂和锁定杆的质量对展开速度有积极影响。然而,折叠翼的角惯性矩对初始角速度有负面影响。这项研究有助于导弹和飞机折叠翼结构的设计。
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引用次数: 0
Influence of urea solution condition on NOx reduction in marine diesel engines 尿素溶液条件对船用柴油机氮氧化物减排的影响
IF 2.1 4区 工程技术 Pub Date : 2024-09-17 DOI: 10.1177/16878132241280943
Ki-Young Han, Moon-seok Choi, Jun-Soo Kim
This study aims to provide a clear relationship of how the storage status and duration of the urea affect the efficiency and performance of the SCR system. Focusing on the marine environment, the research compares NOx emissions using new urea solution versus urea solution stored for 5 years on ships. The results indicate that using new urea solution reduces NOx emissions by an average of 30%. Additionally, the study confirms that the impact of the SCR system on the combustion process is negligible. These findings the importance of regular urea solution replacement to optimize the performance of SCR systems installed to meet environmental regulations. Currently, there are no detailed procedures or regulatory standards for urea management and replacement on ships. Considering the strict NOx emission regulations and harsh storage conditions in ship, the study proposes the establishment of effective urea replacement cycles and management procedures.
这项研究旨在明确尿素的储存状态和储存时间如何影响选择性催化还原系统的效率和性能。研究以海洋环境为重点,比较了使用新尿素溶液和在船上储存 5 年的尿素溶液的氮氧化物排放量。结果表明,使用新尿素溶液平均可减少 30% 的氮氧化物排放量。此外,研究还证实,选择性催化还原系统对燃烧过程的影响可以忽略不计。这些发现表明,定期更换尿素溶液对于优化为满足环保法规而安装的 SCR 系统的性能非常重要。目前,还没有关于船舶尿素管理和更换的详细程序或监管标准。考虑到严格的氮氧化物排放法规和苛刻的船舶储存条件,本研究建议建立有效的尿素更换周期和管理程序。
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引用次数: 0
Research and application of a coupled wheel-track off-road robot based on separate track structure 基于独立履带结构的轮履耦合越野机器人的研究与应用
IF 2.1 4区 工程技术 Pub Date : 2024-09-14 DOI: 10.1177/16878132241265862
Chengke Jin, Chao Wang, Kai Tang, Chenhang Jiao, Yongjuan Wang
A novel coupled wheel/track mechanism is proposed to overcome the complexity and limited applicability of conventional coupled wheel/track robots. The mechanism is based on the design of a tracked off-road robot, where the track is separated from the driving wheel and the load-bearing wheel by a fork fixed on the frame. The tension-wheel compensates for the shortening of the track winding length by moving along the frame. The chain transmission between the first pair of load-bearing wheels and the driving wheel enables the wheeled operation. The coupling mechanism is characterized by only one set of walking mechanism, and the coupling is realized by separating part of the walking mechanism, avoiding the use of the clutch. The advantages of this mechanism are its simple and reliable structure, low cost, and easy installation of the suspension system. A simulation experiment is conducted to verify the performance of the mechanism, and a prototype is designed and manufactured for testing. The structure was used to design simulation experiments, and a test model of the vehicle was designed and fabricated. The design specifications were achieved by the results.
为了克服传统耦合轮/履带机器人的复杂性和有限的适用性,我们提出了一种新型耦合轮/履带机构。该机构基于履带式越野机器人的设计,其中履带通过固定在车架上的叉子与驱动轮和承重轮分离。张紧轮通过沿框架移动来补偿履带缠绕长度的缩短。第一对承重轮和驱动轮之间的链条传动实现了轮式运行。耦合机构的特点是只有一套行走机构,通过分离部分行走机构实现耦合,避免了离合器的使用。该机构的优点是结构简单可靠,成本低,悬挂系统安装方便。为了验证该机构的性能,我们进行了模拟实验,并设计和制造了原型进行测试。利用该结构设计了模拟实验,并设计和制造了车辆测试模型。结果达到了设计要求。
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引用次数: 0
Gyroscopic rotor dynamics simulation with anisotropy of elastic and damping characteristics of the support 具有支撑物弹性和阻尼特性各向异性的陀螺转子动力学模拟
IF 2.1 4区 工程技术 Pub Date : 2024-09-14 DOI: 10.1177/16878132241272189
Azizbek Abduraimov, Zharilkassin Iskakov, Aziz Kamal, Akmaral Kalybayeva
In the work, the differential equations of motion of the gyroscopic rotor, built taking into account the anisotropy of stiffness and damping of the flexible support, are solved analytically, by the method of harmonic balance, convenient for obtaining separately amplitude-frequency and phase-frequency characteristics in the direction of oscillations. The equations of the non-stationary process are obtained by the method of changing amplitudes. It has been found that when the linear stiffness of the elastic support is different in two orthogonal directions, two critical velocities and the corresponding resonant regions arise. In the area of each critical speed, there are two amplitude-frequency curves of oscillations of the main direction and the direction perpendicular to it, respectively. The geometric nonlinearity of damping suppresses the elevations of these amplitude-frequency curves more significantly than linear damping. If only one of the two directions has a damping nonlinearity, then its effect is on the amplitude-frequency curves of the corresponding critical speed. It is more efficient to control resonant amplitudes for smooth resonant transitions by enhancing the linear damping with geometrically nonlinear damping. The results of the analytical solution of the equations of motion agree well with the results of direct modeling and experimental studies.
在这项工作中,陀螺转子的运动微分方程是在考虑到柔性支座的刚度和阻尼各向异性的情况下建立的,采用谐波平衡法进行分析求解,这种方法便于分别获得振荡方向上的幅频特性和相频特性。非稳态过程的方程是通过改变振幅的方法得到的。研究发现,当弹性支撑的线性刚度在两个正交方向上不同时,会出现两个临界速度和相应的共振区。在每个临界速度区域内,分别存在主方向和与其垂直方向的两条振荡幅频曲线。阻尼的几何非线性比线性阻尼更能抑制这些幅频曲线的上升。如果两个方向中只有一个方向具有阻尼非线性,那么它对相应临界速度的幅频曲线产生影响。用几何非线性阻尼增强线性阻尼,能更有效地控制共振振幅,实现平稳的共振转换。运动方程的分析求解结果与直接建模和实验研究结果非常吻合。
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引用次数: 0
Research on energy consumption evaluation and energy-saving design of cranes in service based on structure-mechanism coupling 基于结构-机械耦合的在役起重机能耗评估与节能设计研究
IF 2.1 4区 工程技术 Pub Date : 2024-09-14 DOI: 10.1177/16878132241273518
Xiaogang Qu, Maojie Zhao, Qisong Qi
Aiming at the problem that the life cycle energy consumption index of hoisting machinery is difficult to be objectively quantified, a crane energy consumption evaluation calculation method based on the working cycle of the service period is proposed, the typical service working mode of the crane is analyzed, and the working cycle process of the mechanism is clarified. On this basis, the stress cycle characteristics of the crane structure during the service period are determined based on the coupling relationship between the mechanism and the structure, which lays the foundation for accurately evaluating the life index of the crane. According to the relationship between the load rate and effective power of each mechanism during the service period of the crane, the calculation method for the evaluation and calculation of the structure energy consumption during the service period of the crane is studied. Finally, the crane is designed based on the concept of absolute service safety, and an optimal design model of the main girder structure of the crane with the goal of the lowest energy consumption in service is established. Using the research method of this paper to study a certain type of bridge crane, the energy consumption of the hoisting machinery during its service period is not only related to the accumulation of the operating characteristics of the mechanism but also related to the characteristic parameters such as the structure self-weight. The comprehensive evaluation of energy consumption provides an effective quantitative method and a reliable green design theory for crane design.
针对起重机械寿命周期能耗指标难以客观量化的问题,提出了基于服役期工作周期的起重机能耗评价计算方法,分析了起重机典型服役工作模式,明确了机构的工作周期过程。在此基础上,根据机构与结构的耦合关系,确定了起重机结构在服役期的应力循环特性,为准确评价起重机的寿命指标奠定了基础。根据起重机服役期各机构载荷率与有效功率的关系,研究了起重机服役期结构能耗的评估计算方法。最后,基于绝对服役安全的理念对起重机进行设计,建立了以服役期能耗最低为目标的起重机主梁结构优化设计模型。利用本文的研究方法对某型桥式起重机进行研究,发现起重机械服役期能耗不仅与机构运行特性的积累有关,还与结构自重等特性参数有关。能耗的综合评价为起重机设计提供了有效的量化方法和可靠的绿色设计理论。
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引用次数: 0
Investigating the impact of battery arrangements on thermal management performance of lithium-ion battery pack design 研究电池排列对锂离子电池组设计热管理性能的影响
IF 2.1 4区 工程技术 Pub Date : 2024-09-10 DOI: 10.1177/16878132241272144
Haibing Li, Yaoliang Ye, Zhenjie Zhang, Wei Yu, Zhongbo Zhang, Wenbo Zhu
The working temperature is one of the key factors affecting the efficiency and safety performance of automotive power batteries. Current battery pack design primarily focuses on single layout configurations, overlooking the potential impact of mixed arrangements on thermal management performance. This study presents a module-based optimization methodology for comprehensive concept design of Lithium-ion (Li-ion) battery pack. Firstly, the arrangement modules is optimized and performed using particle swarm optimization algorithms considering various arrangement layout (i.e. rectangular, diamond, and staggered arrangements) by taking the intercell spacing and maximum temperature of the modules as design objectives. Secondly, the battery pack configuration design is performed employing a neural network model reflect diverse battery module configurations within the pack, exploring their impact on thermal management performance. The hybrid battery arrangement effectively improves thermal management, and the module spacing helps to enhance heat dissipation. The staggered arrangement has a greater impact on the heat dissipation performance of the battery pack, but the spacing between different modules varies with the position of the modules. When all configuration schemes are staggered modules, the optimal range of the spacing between modules is between 6 and 7 mm. However, the study observes a non-linear relationship between module spacing and the maximum temperature difference within the battery pack. While increasing module spacing initially decreases temperature differences, it eventually reverses, suggesting that spacing alone may not consistently enhance thermal management. Validation with a lithium-ion battery pack case study demonstrates the method’s effectiveness, providing valuable knowledge for future cell and pack designs that employ different battery cell arrangements and diverse cooling strategies.
工作温度是影响汽车动力电池效率和安全性能的关键因素之一。目前的电池组设计主要关注单一布局配置,忽略了混合布局对热管理性能的潜在影响。本研究针对锂离子(Li-ion)电池组的综合概念设计提出了一种基于模块的优化方法。首先,以电池单元间距和模块最高温度为设计目标,采用粒子群优化算法对各种排列布局(即矩形、菱形和交错排列)的排列模块进行优化。其次,采用神经网络模型进行电池组配置设计,反映电池组内不同的电池模块配置,探索它们对热管理性能的影响。混合电池排列有效改善了热管理,模块间距有助于提高散热性能。交错排列对电池组的散热性能影响更大,但不同模块之间的间距随模块位置的变化而变化。当所有配置方案都采用交错模块时,模块间距的最佳范围为 6 至 7 毫米。然而,研究发现模块间距与电池组内最大温差之间存在非线性关系。虽然增加模块间距最初会减小温差,但最终会发生逆转,这表明仅靠间距可能无法持续增强热管理。锂离子电池组案例研究验证了该方法的有效性,为未来采用不同电池单元排列和不同冷却策略的电池单元和电池组设计提供了宝贵的知识。
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引用次数: 0
A spatiotemporal co-occurrence pattern mining algorithm based on ship trajectory data 基于船舶轨迹数据的时空共现模式挖掘算法
IF 2.1 4区 工程技术 Pub Date : 2024-09-10 DOI: 10.1177/16878132241274449
Chengxu Feng, Jianghu Xu, Jianqiang Zhang, Houpu Li
Finding the potential spatiotemporal co-occurrence behavior patterns of large groups of ships while sailing is a challenging problem of great importance in many real-world applications. Through spatiotemporal data mining of ship trajectory data, route rules, navigation behavior, and potential anomalies can be mined, providing important support for maritime management, navigation safety, and emergency response. With the analysis and mining of ship trajectory data in some hotspot sea areas, this paper introduced a ship spatiotemporal co-occurrence pattern mining algorithm based on association rules. Based on the research of data model and the judgment criterion of spatio-temporal co-occurrence law, such concepts as candidate set, frequency set, and instance set are introduced together with the key procedure of algorithm, including pruning and pasting of candidate sets, screening of instance sets, definition of association reasoning, and association rule mining. Subsequently, the process of implementing the spatiotemporal co-occurrence pattern mining algorithm is devised. In the end, the algorithm is verified by taking the automatic identification system data of ships in hotspot sea areas as the source data. The proposed algorithm can find several ship combinations with spatiotemporal co-occurrence regularity in these hotspot sea areas, and the association rules on the co-occurrence of several ships. The performance of the proposed algorithms is illustrated on a real-world ship trajectory database and made a detailed comparative analysis. The results are very promising in terms of computational time. The experimental results show that our algorithm can effectively identify the motion patterns and behavior characteristics of ships, which provides an important reference and support for Marine traffic management, ship safety and Marine environment protection. The research results of this paper are of great significance for improving the efficiency and safety of maritime traffic, and also provide new ideas and methods for further research in related fields.
寻找大型船舶群航行时的潜在时空共现行为模式是一个具有挑战性的问题,在现实世界的许多应用中具有重要意义。通过对船舶轨迹数据的时空数据挖掘,可以挖掘出航线规则、航行行为和潜在异常,为海事管理、航行安全和应急响应提供重要支持。结合对部分热点海域船舶轨迹数据的分析与挖掘,本文介绍了一种基于关联规则的船舶时空共现模式挖掘算法。在研究数据模型和时空共现规律判断标准的基础上,引入了候选集、频率集、实例集等概念和算法的关键过程,包括候选集的剪枝和粘贴、实例集的筛选、关联推理的定义和关联规则挖掘。随后,设计了时空共现模式挖掘算法的实现过程。最后,以热点海域船舶自动识别系统数据为源数据,对算法进行了验证。所提出的算法可以找到热点海域中具有时空共现规律性的几种船舶组合,以及几种船舶共现的关联规则。在实际船舶轨迹数据库中对所提算法的性能进行了说明,并做了详细的对比分析。在计算时间方面,结果非常令人满意。实验结果表明,我们的算法能有效识别船舶的运动模式和行为特征,为海洋交通管理、船舶安全和海洋环境保护提供了重要的参考和支持。本文的研究成果对于提高海上交通的效率和安全性具有重要意义,同时也为相关领域的进一步研究提供了新的思路和方法。
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引用次数: 0
Joint modeling and dynamic analysis of the microenvironment and life support performance of extravehicular spacesuits 舱外航天服微环境和生命支持性能的联合建模和动态分析
IF 2.1 4区 工程技术 Pub Date : 2024-09-10 DOI: 10.1177/16878132241273544
Yuehang Sun, Yun-Ze Li, Man Yuan
The ability to maintain the microenvironment and life-support systems of an extravehicular spacesuit is an important factor in determining the duration of extravehicular activity (EVA). This paper introduces a joint human-spacesuit microenvironment dynamic model. The paper presents novel simplified human body models and analyzes expendable substances. These models can reasonably predict spacesuit safety performance, correctly respond to changes in loads, and aid in the optimization of the intensity of EVAs. According to the simulations, an 8-h EVA consumes approximately 1 kg of LiOH and 2.7 kg of water under the designed working conditions. Liquid cooling systems are the primary thermal management devices in microenvironments. Activity intensity and liquid cooling system flow rate are two important factors that influence the spacesuit microenvironment and life support material consumption. Activity intensity has a significant impact on LiOH consumption, with a threefold increase in metabolic heat increases LiOH consumption by about 2.5 times. Activity intensity plays an important role in the life-support performance of a spacesuit, and proper scheduling is critical to the efficiency and safety of EVAs. The material consumption model can estimate material consumption during the mission scheduling phase, resulting in efficient and dependable operation of the life support system.
维持舱外航天服微环境和生命支持系统的能力是决定舱外活动(EVA)持续时间的一个重要因素。本文介绍了人体-太空服微环境联合动态模型。论文提出了新的简化人体模型,并分析了消耗性物质。这些模型可以合理预测宇航服的安全性能,正确应对载荷的变化,并有助于优化舱外活动的强度。根据模拟结果,在设计的工作条件下,8 小时 EVA 大约消耗 1 千克 LiOH 和 2.7 千克水。液体冷却系统是微环境中的主要热管理设备。活动强度和液体冷却系统流速是影响宇航服微环境和生命支持材料消耗的两个重要因素。活动强度对 LiOH 的消耗量有很大影响,代谢热量每增加三倍,LiOH 的消耗量就会增加约 2.5 倍。活动强度对宇航服的生命支持性能起着重要作用,合理安排活动对 EVA 的效率和安全至关重要。材料消耗模型可以在任务调度阶段估算材料消耗,从而使生命支持系统高效可靠地运行。
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引用次数: 0
Multi-objective optimization design for anti-fatigue lightweight of dump truck carriage combined with machine learning 结合机器学习的自卸车车厢抗疲劳轻量化多目标优化设计
IF 2.1 4区 工程技术 Pub Date : 2024-09-10 DOI: 10.1177/16878132241269244
Kejun Lan, Wenyan Yu, Chengjie Huang, Yongjian Zhou, Zihang Li, Wei Huang
As urbanization continues to accelerate, dump trucks assume an increasingly important role in the transportation and construction of infrastructure. The carriage represents a critical structural assembly of dump trucks. One of the primary failure modes of the carriage is weld fatigue failure, which frequently gives rise to the problem of weld fatigue cracking during transportation. To increase the fatigue life of welds and enhance the degree of structural lightweight of a heavy dump truck carriage, a method for anti-fatigue lightweight design based on machine learning and multi-objective optimization is proposed. A high-fidelity finite element model of the carriage is established for static simulation analysis of the typical conditions. Based on the virtual reliability simulation test of the dump truck and the equivalent structural stress method, the fatigue life of the critical welds in the carriage is calculated. The important part thicknesses are selected as design variables through the comprehensive contribution analysis method. The maximum displacement and maximum stress under the dangerous condition are considered as constraints. The mass of the carriage and the minimum fatigue life of the critical welds are considered as optimization objectives. The GA-XGBoost machine learning approximation models (GA-XGBoost-MLAM) and NSGA-II algorithm are employed for multi-objective optimization design of the carriage. The entropy weighted TOPSIS method is utilized for multi-objective decision-making of Pareto solutions. The design after optimization and decision-making shows that, while satisfying the requirements of static structural performance, the minimum fatigue life mileage of the critical welds of the carriage is increased by 157,570 km, representing an increase of 36.58%. Additionally, the mass of the carriage is reduced by 295.69 kg, representing a decrease of 9.47%. Therefore, the proposed design method achieves a good effect in the anti-fatigue lightweight of dump truck carriage.
随着城市化进程的不断加快,自卸车在基础设施的运输和建设中发挥着越来越重要的作用。车厢是自卸车的关键结构组件。车厢的主要失效模式之一是焊缝疲劳失效,在运输过程中经常出现焊缝疲劳开裂的问题。为了提高焊缝的疲劳寿命,提高重型自卸车车厢的结构轻量化程度,提出了一种基于机器学习和多目标优化的抗疲劳轻量化设计方法。建立了车厢的高保真有限元模型,用于典型工况的静态仿真分析。基于自卸车虚拟可靠性模拟试验和等效结构应力法,计算了车厢关键焊缝的疲劳寿命。通过综合贡献分析方法,选择重要零件厚度作为设计变量。危险条件下的最大位移和最大应力被视为约束条件。滑块质量和关键焊缝的最小疲劳寿命被视为优化目标。采用 GA-XGBoost 机器学习近似模型(GA-XGBoost-MLAM)和 NSGA-II 算法对滑块进行多目标优化设计。采用熵权 TOPSIS 法对帕累托方案进行多目标决策。优化和决策后的设计结果表明,在满足静态结构性能要求的同时,车厢关键焊缝的最小疲劳寿命里程增加了 157570 公里,增加了 36.58%。此外,车厢质量减少了 295.69 千克,降低了 9.47%。因此,所提出的设计方法在自卸车车厢抗疲劳轻量化方面取得了良好的效果。
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引用次数: 0
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Advances in Mechanical Engineering
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