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Optimization of high-speed angular contact ball bearing for aircraft gearbox utilizing an evolutionary multi-objective algorithm, NSGA-III 利用进化多目标算法 NSGA-III 优化飞机齿轮箱用高速角接触球轴承
IF 2.1 4区 工程技术 Pub Date : 2024-09-10 DOI: 10.1177/16878132241272197
Jae-Hyun Kim, Beom-Soo Kim, Dongu Im, Jung-Ho Park, Dong-Joo Moon, Young-Jun Park
We develop a program for predicting bearing performance, including the maximum contact stress, bearing power loss, minimum lubricating film thickness, static safety factor, and dynamic life, and an optimal design for high-speed angular contact ball bearings in aircraft gearboxes using optimization algorithms. A program is developed to predict bearing performance by calculating the loads and displacements of individual balls based on the bearing’s kinematic and static equilibrium equations. Next, an optimization program is developed with non-dominated sorting genetic algorithm III (NSGA-III), wherein calculated bearing performance indicators serve as constraints or objective functions. The performance of individuals within the final Pareto front is evaluated using the inter-criteria correlation (CRITIC) and weighted product methods. The optimization performances of NSGA-III and NSGA-II are compared based on their hypervolume indicators. A solution of the kinematic and static equilibrium equations under the load cases and duty cycles of real aircraft gearboxes is obtained, enhancing the prediction accuracy. Furthermore, optimization, including bearing performance metrics rarely considered in previous studies, is performed. Optimal specifications superior to reference bearings employed in aircraft gearboxes are obtained, enhancing all three objective functions or specific objective functions. The optimization performance of NSGA-III is confirmed to surpass that of conventional NSGA-II.
我们开发了一种预测轴承性能的程序,包括最大接触应力、轴承功率损失、最小润滑膜厚度、静态安全系数和动态寿命,并使用优化算法对飞机齿轮箱中的高速角接触球轴承进行了优化设计。根据轴承的运动学和静态平衡方程,通过计算单个球的载荷和位移,开发了一个预测轴承性能的程序。接着,使用非支配排序遗传算法 III (NSGA-III) 开发了一个优化程序,将计算出的轴承性能指标作为约束条件或目标函数。使用标准间相关性(CRITIC)和加权乘积法评估最终帕累托前沿内个体的性能。根据超体积指标,比较了 NSGA-III 和 NSGA-II 的优化性能。在实际飞机齿轮箱的负载情况和工作周期下,获得了运动和静态平衡方程的解,提高了预测精度。此外,还进行了优化,包括以往研究中很少考虑的轴承性能指标。获得了优于飞机齿轮箱中使用的参考轴承的最佳规格,增强了所有三个目标函数或特定目标函数。经证实,NSGA-III 的优化性能超过了传统的 NSGA-II。
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引用次数: 0
Robust observer-based-α-variable model-free supertwisting fractional order sliding mode control for nonlinear PEMFC system with uncertainties and disturbance 针对具有不确定性和干扰的非线性 PEMFC 系统的基于鲁棒观测器的α变量无模型超扭曲分数阶滑动模式控制
IF 2.1 4区 工程技术 Pub Date : 2024-09-10 DOI: 10.1177/16878132241272165
Omer Abbaker Ahmed Mohammed, Lingxi Peng, Gomaa Haroun Ali Hamid, Ahmed Mohamed Ishag
The service life and efficiency of proton exchange membrane fuel cells (PEMFCs) are significantly related to the control performance of the air supply system. Therefore, this research develops a novel robust observer-based- [Formula: see text]-variable model-free supertwisting fractional-order sliding mode control ([Formula: see text]-MF-STFOSMC) for complex nonlinear PEMFC air supply system with unmeasurable state variables, model uncertainties, and external disturbance. First, the fifth-order nonlinear PEMFC air supply system model is presented, and the unmeasured state variables are estimated using a nonlinear disturbance observer (NDOB1). Second, the ultra-local model (ULM) algorithm is employed to reconstruct the complex nonlinear PEMFC air supply system, avoiding the need for precise modeling and reducing the controller design difficulty. To estimate and compensate for the uncertain dynamics in the ULM algorithm, another NDOB2 is proposed to realize zero estimation error and finite-time observation. Besides, to achieve optimal control performance with less input chattering, finite-time convergence, and fast response speed, the [Formula: see text]-MF-STFOSMC is designed using super-twisting fractional-order sliding mode control (STFOSMC) algorithm. Furthermore, the stability of [Formula: see text]-MF-STFOSMC via a closed-loop system is verified using the Lyapunov theorem. Finally, the nonlinear PEMFC air supply system model with the proposed controller is realized in MATLAB/Simulink environment, and the simulation results are given to show the superiority and effectiveness of the proposed technique.
质子交换膜燃料电池(PEMFC)的使用寿命和效率与供气系统的控制性能密切相关。因此,本研究针对具有不可测状态变量、模型不确定性和外部扰动的复杂非线性 PEMFC 供气系统,开发了一种新颖的基于鲁棒观测器的无变量模型超扭曲分数阶滑动模态控制([公式:见正文]-MF-STFOSMC)。首先,介绍了五阶非线性 PEMFC 供气系统模型,并使用非线性扰动观测器(NDOB1)估计了不可测状态变量。其次,采用超局部模型(ULM)算法重构复杂的非线性 PEMFC 供气系统,避免了精确建模的需要,降低了控制器设计的难度。为了估计和补偿 ULM 算法中的不确定动态,提出了另一种 NDOB2 算法,以实现零估计误差和有限时间观测。此外,为了实现输入颤振小、有限时间收敛和响应速度快的最佳控制性能,利用超扭曲分数阶滑动模态控制(STFOSMC)算法设计了[公式:见正文]-MF-STFOSMC。此外,利用 Lyapunov 定理通过闭环系统验证了 [公式:见正文] -MF-STFOSMC 的稳定性。最后,在 MATLAB/Simulink 环境中实现了带有所提控制器的非线性 PEMFC 供气系统模型,并给出了仿真结果,以显示所提技术的优越性和有效性。
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引用次数: 0
Variable viscosity characteristics of two-layered isothermal calendering phenomena with non-Newtonian fluids 非牛顿流体双层等温压延现象的粘度变化特征
IF 2.1 4区 工程技术 Pub Date : 2024-09-09 DOI: 10.1177/16878132241275604
Ayesha Naeem, Zaheer Abbas, Sabeeh Khaliq
Two-layer calendering using non-Newtonian fluids is used frequently in different industries to improve the working and the quality of the products. In this article, two-layer calendering of incompressible non-Newtonian fluids, that is, couple stress fluid and viscoplastic fluid in the upper and lower layer respectively is investigated. For the simplified governing equations, Lubrication approximation theory is applied. By the use of no-slip condition and non-dimensional variables, the exact solution for pressure gradient, pressure, and velocity profiles for both layers of fluid is calculated. The parameters are important from an engineering point of view like roll separating force, power delivered by rollers, torque acting by each roller, and adiabatic temperature are also calculated analytically. Additionally, the results of a couple stress parameter, viscoplastic Casson parameter, and viscosity ratios on all the parameters are also discussed and investigated in detail. Moreover, all the effects investigated are also verified with the literature results of single-layer calendering of non-Newtonian fluids by using large numeric values for the couple stress parameter and viscoplastic Casson parameter.
使用非牛顿流体的双层压延技术在不同行业中被频繁使用,以提高产品的工作性能和质量。本文研究了不可压缩非牛顿流体的双层压延,即上层和下层分别为耦合应力流体和粘性流体。对于简化的控制方程,采用了润滑近似理论。通过使用无滑动条件和非尺寸变量,计算出了两层流体的压力梯度、压力和速度剖面的精确解。轧辊分离力、轧辊输出功率、各轧辊作用扭矩和绝热温度等工程角度的重要参数也通过分析计算得出。此外,还详细讨论和研究了耦合应力参数、粘塑卡森参数和粘度比对所有参数的影响。此外,通过使用大数值的耦合应力参数和粘弹性卡松参数,还将所研究的所有影响与非牛顿流体单层压延的文献结果进行了验证。
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引用次数: 0
Research on the influence of acoustic short circuit fault of air spring isolator on ship floating raft isolation system 空气弹簧隔离器声短路故障对船舶浮筏隔离系统的影响研究
IF 2.1 4区 工程技术 Pub Date : 2024-09-09 DOI: 10.1177/16878132241275602
Shuai Wang, Minyue Lu, Haitao Tan, Shiliang Jiang, Miao Zhang, Wei Liu, Jiachi Yao
Air spring isolator is the crucial component of ship floating raft isolation system. However, due to various factors such as manufacturing errors and installation conditions of air spring isolators, abnormal contacts cannot be avoided in the internal limiters of air spring isolator, resulting in the acoustic short circuit fault. This leads to a significant decrease in isolation effectiveness. To address this issue, experiments on the acoustic short circuit fault of air spring isolators are conducted, and the experimental results are analysed. Then the causes behind the phenomena and results of the acoustic short circuit experiments are further elucidated through finite element simulations and mathematical theory analysis. The research results indicate that the acoustic short circuit of air spring isolators affects the isolation effectiveness. The more severe the acoustic short circuit fault, the greater its impact on the isolation effectiveness, particularly in the low-frequency isolation component. This is because, during the acoustic short circuit of air spring isolators, the rubber part of the internal limiter comes into contact, causing an increase in the stiffness of the air spring support, thereby resulting in an increase in the modal frequency of the isolation device and consequently severely impacting the low-frequency isolation effectiveness.
空气弹簧隔振器是船舶浮筏隔振系统的关键部件。然而,由于空气弹簧隔振器的制造误差和安装条件等各种因素,空气弹簧隔振器内部限位器无法避免非正常接触,从而导致声短路故障。这导致隔离效果大大降低。针对这一问题,对空气弹簧隔振器的声学短路故障进行了实验,并对实验结果进行了分析。然后,通过有限元模拟和数学理论分析,进一步阐明了声学短路实验现象和结果背后的原因。研究结果表明,空气弹簧隔振器的声学短路会影响隔振效果。声学短路故障越严重,对隔离效果的影响就越大,尤其是在低频隔离部分。这是因为在空气弹簧隔振器发生声学短路时,内部限幅器的橡胶部分会发生接触,导致空气弹簧支座的刚度增加,从而导致隔振装置的模态频率增加,进而严重影响低频隔振效果。
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引用次数: 0
Multi-objective optimization of series-parallel system with mixed subsystems failure dependencies using NSGA-II and MOHH 利用 NSGA-II 和 MOHH 对具有混合子系统失效依赖性的串并联系统进行多目标优化
IF 2.1 4区 工程技术 Pub Date : 2024-09-02 DOI: 10.1177/16878132241273526
Mohamed Arezki Mellal
In complex systems, failure dependencies play a crucial role in determining their overall performance. This paper explores the multi-objective optimization of series-parallel systems with mixed failure dependencies. By optimizing system cost and availability, the study aims to identify the most efficient redundancy and repair strategies. Two optimization algorithms, the non-dominated sorting genetic algorithm II (NSGA-II) and a novel multi-objective algorithm named the multi-objective hoopoe heuristic (MOHH), are utilized alongside constraint handling techniques to produce Pareto fronts. These fronts illustrate the trade-offs between cost and availability. Additionally, a fuzzy decision method is utilized to determine the best compromise solutions from each optimization technique. Comparing the results, NSGA-II consistently outperforms MOHH in providing better compromise solutions across five independent runs. However, MOHH demonstrates a better standard deviation in its performance.
在复杂系统中,故障依赖性对其整体性能起着至关重要的作用。本文探讨了具有混合故障依赖性的串并联系统的多目标优化问题。通过优化系统成本和可用性,该研究旨在确定最有效的冗余和修复策略。本文采用了两种优化算法,即非支配排序遗传算法 II(NSGA-II)和一种名为多目标鵖启发式(MOHH)的新型多目标算法,并利用约束处理技术生成帕累托前沿。这些前沿说明了成本和可用性之间的权衡。此外,还利用模糊决策法来确定每种优化技术的最佳折衷方案。比较结果发现,在五次独立运行中,NSGA-II 在提供更好的折衷解决方案方面始终优于 MOHH。不过,MOHH 的性能标准偏差更大。
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引用次数: 0
Thermal characterization of cylindrical roller bearings based on thermal-structural coupling approach 基于热结构耦合方法的圆柱滚子轴承热特性分析
IF 2.1 4区 工程技术 Pub Date : 2024-08-31 DOI: 10.1177/16878132241266458
Chuanmeng Yang, Mengyu Zhu, Ming Qiu, Yishuang Chu, Yanfang Dong, Feifan Chen
High-speed running bearings generate a large amount of heat, which has a significant impact on the accuracy of machine tool feeding system. In this paper, by applying the bearing proposed statics and local heat source method, considering the combined surface contact thermal resistance and lubricant viscous temperature characteristics of the influence of the thermal network method to determine the main thermal characteristics of the shaft system parameters, the establishment of the transient thermal equilibrium equations, in the iterative process of the shaft system temperature field and deformation of the coupling; through the solution, the bearing temperature field and the transient change of the thermal parameters of the characteristics of the bearing, analyze the working conditions and structural parameters of the bearing transient thermal characteristics curve; using the finite element method coupled field simulation and test bed test, to verify the theoretical model is reasonable. The influence of working conditions and structural parameters on the transient thermal characteristic curve of the bearing is analyzed. The reasonableness of the theoretical model is verified by using the finite element method coupled field simulation and test bench test. After in-depth analysis: no matter the initial clearance or the change of rotational speed and load, it will lead to the change of thermal equilibrium temperature of the bearings, and will produce heat-induced load. Therefore, by choosing the appropriate clearance, improving the viscosity of lubricant, and enhancing the air convection, the heat generation and thermal deformation can be effectively reduced, which provides an important method to support the optimization of the bearing structure and the design of thermal balance.
高速运转的轴承会产生大量热量,对机床进给系统的精度有很大影响。本文通过应用轴承拟静力学和局部热源法,综合考虑表面接触热阻和润滑油粘温特性的影响,采用热网络法确定轴系主要热特性参数,建立瞬态热平衡方程,在迭代过程中求得轴系温度场与变形的耦合;通过求解,得到轴承温度场和热特性参数的瞬态变化,分析工况和结构参数对轴承瞬态热特性曲线的影响;采用有限元法耦合现场模拟和试验台试验,验证理论模型的合理性。分析了工况和结构参数对轴承瞬态热特性曲线的影响。通过有限元法耦合现场模拟和试验台试验,验证了理论模型的合理性。经过深入分析发现:无论是初始游隙还是转速和载荷的变化,都会导致轴承热平衡温度的变化,并产生热诱导载荷。因此,通过选择合适的游隙、提高润滑剂的粘度、加强空气对流等措施,可以有效降低轴承的发热量和热变形,为轴承结构优化和热平衡设计提供了重要的方法支持。
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引用次数: 0
Exact solutions of non-singularized MHD Casson fluid with ramped conditions: A comparative study 具有斜坡条件的非矢量化 MHD 卡松流体的精确解:比较研究
IF 2.1 4区 工程技术 Pub Date : 2024-08-31 DOI: 10.1177/16878132241272170
Syed Tauseef Saeed, Khalid Arif, Mubashir Qayyum
The study of magnetohydrodynamic (MHD) fluids has significant implications across various scientific disciplines, particularly in understanding complex phenomena in astrophysics, engineering, and geophysics. The Casson fluid model stands as a crucial tool for describing non-Newtonian behaviors observed in certain fluid systems. The current work shows an analytical analysis to determine the ramped effect on the fractionalized MHD Casson fluid over an vertical plate. Fractional partial differential equations are used to formulate the problem along with initial and boundary conditions. The governing equations are transformed into the dimensionless form and developed fractional models like Caputo-Fabrizio and Atangana-Baleanu Derivative. We used the Laplace transform technique to find the closed form solution of the dimensionless governing equation analytically. MATHCAD software is being used for numerical computations and the physical attributes of material and fractional parameters are discussed. To analyze their behavior clearly, two-dimensional graphical results are plotted for velocity profile and temperature as well. It has been concluded that the fluid’s velocity are reduced for larger values of the fractional parameter and Prandtl number and is maximum for small values of both parameters.
对磁流体(MHD)的研究对各个科学学科都有重大影响,特别是在理解天体物理学、工程学和地球物理学中的复杂现象方面。卡松流体模型是描述在某些流体系统中观察到的非牛顿行为的重要工具。目前的研究显示了一种分析方法,用于确定垂直板上的分数化 MHD 卡松流体的斜坡效应。利用分数偏微分方程以及初始条件和边界条件来表述问题。治理方程被转化为无量纲形式,并开发出 Caputo-Fabrizio 和 Atangana-Baleanu 衍生等分数模型。我们使用拉普拉斯变换技术,通过分析找到无量纲控制方程的闭式解。我们使用 MATHCAD 软件进行数值计算,并讨论了材料的物理属性和分数参数。为了清楚地分析它们的行为,还绘制了速度曲线和温度的二维图形结果。得出的结论是,当分数参数和普朗特尔数的值较大时,流体的速度会降低,而当这两个参数的值较小时,流体的速度会达到最大值。
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引用次数: 0
Comparative study of two-phase flow approaches for modeling conjugate heat transfer in a three-dimensional wavy microchannel-heat sink with CuO-water nanofluid 对采用氧化铜-水纳米流体的三维波浪形微通道-散热器中共轭传热建模的两相流方法进行比较研究
IF 2.1 4区 工程技术 Pub Date : 2024-08-31 DOI: 10.1177/16878132241273517
Farshid Marzban, Mahshid Marzban, Kazem Mohammadzadeh, Somayeh Davoodabadi Farahani
This study aims to numerically investigate the conjugate heat transfer (CHT) and the changes in the hydraulic and thermal terms of laminar flow (300 ≤ Re ≤ 800) in a 3-D wavy microchannel heat sink (MCHS). The obtained results from different nanofluid flow simulated models will be compared. The numerical simulation approaches used include single-phase, mixture, Eulerian, DPM, and DDPM. The effect of adding 1%, 3%, and 6% concentration of CuO nanoparticles (100 nm) in deionized water as the base fluid is examined on various parameters such as local and axial temperature, heat transfer convective coefficient, friction factor, Nusselt number (Nu), velocity distribution, and thermal and hydraulic boundary layer parameters. The substrate surface, due to its larger area surface and the amplitude of the sinusoidal wave, has a greater impact on the nanofluid flow as a channel bottom conjugate surface compared to others. The results obtained from the different models show close agreement with each other for various cases. For example, at Re = 304, the average Nu and friction factor for pure water are approximately 10.43 and 0.0260, respectively. For water with 0.01 concentration of CuO nanoparticles, Nu is found to be in the range of 10.43–10.78, and the friction factor ranges from 0.260 to 0.290, depending on the approach used for simulation. This shows a 2% increase in Nusselt number compared to a 0.05% increase in the friction factor. Moreover, these values increase by approximately 5.7% and 11.3% on average with an increase in CuO nanoparticle concentration to 0.06. Additionally, the DPM and DDPM models show a 15% difference in the scattering of CuO nanoparticles compared to the Eulerian-Eulerian models. The single-phase model presented in this study yields similar results to the multiphase approaches. Furthermore, the PEC parameter increases by about 1.9% with the addition of CuO nanoparticles at a concentration of 0.06.
本研究旨在对三维波浪形微通道散热器(MCHS)中层流(300 ≤ Re ≤ 800)的共轭传热(CHT)以及水力和热力项的变化进行数值研究。将对不同纳米流体流动模拟模型的结果进行比较。使用的数值模拟方法包括单相流、混合流、欧拉流、DPM 和 DDPM。研究了在去离子水中添加 1%、3% 和 6% 浓度的氧化铜纳米粒子(100 nm)作为基础流体对各种参数的影响,如局部和轴向温度、传热对流系数、摩擦因数、努塞尔特数 (Nu)、速度分布以及热和水力边界层参数。与其他表面相比,作为通道底部共轭表面的基底表面由于其较大的面积表面和正弦波的振幅,对纳米流体流动的影响更大。在不同情况下,不同模型得出的结果显示彼此非常接近。例如,在 Re = 304 时,纯水的平均 Nu 和摩擦因数分别约为 10.43 和 0.0260。对于含有 0.01 浓度氧化铜纳米粒子的水,Nu 在 10.43-10.78 之间,摩擦因数在 0.260 到 0.290 之间,具体取决于所用的模拟方法。这表明,与摩擦因数增加 0.05% 相比,努塞尔特数增加了 2%。此外,随着 CuO 纳米粒子浓度增加到 0.06,这些数值平均增加了约 5.7% 和 11.3%。此外,与 Eulerian-Eulerian 模型相比,DPM 和 DDPM 模型显示 CuO 纳米粒子的散射相差 15%。本研究提出的单相模型得出的结果与多相方法相似。此外,加入浓度为 0.06 的氧化铜纳米粒子后,PEC 参数增加了约 1.9%。
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引用次数: 0
Multi-fault bearing diagnosis under time-varying conditions using Empirical Wavelet Transform, Gaussian mixture model, and Random Forest classifier 利用经验小波变换、高斯混合物模型和随机森林分类器诊断时变条件下的多故障轴承
IF 2.1 4区 工程技术 Pub Date : 2024-08-31 DOI: 10.1177/16878132241275787
Moussaoui Imane, Chemseddine Rahmoune, Moahmed Zair, Djamel Benazzouz
Bearing faults can cause heavy disruptions in machinery operation, which is why their reliable diagnosis is crucial. While current research into bearing fault analysis focuses on analyzing vibration data under constant working conditions, it is important to consider the challenges that arise when machinery runs at variable speeds, which is usually the case. This article proposes a multistage classifier for diagnosing bearings under time-variable conditions. We validate our method using vibration signals from five bearing health states, including a combined fault case. Our approach involves decomposing the signals using Empirical Wavelet Transform and computing temporal and frequency domain attributes. We use the Expectation-Maximization Gaussian mixture model for optimization concerns to identify relevant parameters and train the Random Forest classifier with the selected features. Our method, evaluated using the Polygon Area Metric, has demonstrated high effectiveness in diagnosing bearings under time-variable conditions. Our approach offers a promising solution that efficiently addresses speed variability and combined fault recognition issues.
轴承故障会严重影响机器运行,因此对其进行可靠诊断至关重要。虽然目前轴承故障分析的研究重点是分析恒定工作条件下的振动数据,但考虑到机械在变速运行时(通常是这种情况)所面临的挑战也很重要。本文提出了一种在时间可变条件下诊断轴承的多级分类器。我们使用五种轴承健康状态的振动信号验证了我们的方法,包括一种组合故障情况。我们的方法包括使用经验小波变换对信号进行分解,并计算时域和频域属性。我们使用期望最大化高斯混合模型进行优化,以确定相关参数,并使用选定的特征训练随机森林分类器。我们的方法使用多边形面积度量进行评估,在诊断时间可变条件下的轴承方面表现出很高的效率。我们的方法提供了一种有前途的解决方案,可有效解决速度变化和组合故障识别问题。
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引用次数: 0
Mutual inductance identification of non-contact excitation system 非接触式励磁系统的互感识别
IF 2.1 4区 工程技术 Pub Date : 2024-08-31 DOI: 10.1177/16878132241273529
Ke Li, Jie Ding, Xiaodong Sun, Xuan Meng
Due to the presence of brush and slip ring in the excitation method of electrically excited synchronous motors, this article proposes a new excitation method - non-contact excitation system. This method transfers electrical energy from the stator to the rotor through magnetic coupling, replacing slip ring and brush. However, the magnetic coupling coils at the primary and secondary ends of the system will deviate, which will affect motor operation quality. In order to effectively reduce the changes caused by mutual inductance, this article proposes an improved particle swarm optimization algorithm for mutual inductance identification. This improved algorithm can effectively reduce the shortcomings of low accuracy and easy to fall into local optima in particle swarm optimization. Simulation and experimental results show that the improved particle swarm optimization algorithm can improve search accuracy.
由于电励磁同步电机的励磁方法中存在电刷和滑环,本文提出了一种新的励磁方法--非接触式励磁系统。这种方法通过磁耦合将电能从定子传递到转子,取代了滑环和电刷。然而,系统初级和次级两端的磁耦合线圈会产生偏差,从而影响电机的运行质量。为了有效减少互感引起的变化,本文提出了一种改进的粒子群优化算法,用于互感识别。该改进算法能有效减少粒子群优化算法中精度低、易陷入局部最优的缺点。仿真和实验结果表明,改进后的粒子群优化算法可以提高搜索精度。
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引用次数: 0
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Advances in Mechanical Engineering
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