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A comparison of microstructural, mechanical and tribological properties of WC-10Co4Cr - HVOF coating and hard chrome to use in hydraulic cylinders 液压缸用WC-10Co4Cr - HVOF涂层与硬铬的显微组织、力学和摩擦学性能比较
Pub Date : 2018-02-01 DOI: 10.5923/J.MATERIALS.20180801.03
Richard Castro, A. S. Rocha, E. Curi, F. Peruch
In order to obtain a wear and oxidation resistant surface, hydraulic cylinders are commonly coated with electrodeposited hard chromium. However, due to the wear, this type of coating exhibits a gradual increase of the bearing area for the sealing elements, interfering in the lubrication of the hydraulic rod, causing damage to the sealing elements and, consequently, oil leakage. Currently, the High Velocity Oxygen Fuel (HVOF) process appears as an alternative coating technique to Hard Chrome Plating, using composites (metal-ceramic), which provide low wear rates and a low friction. This work aims to compare the mechanical and tribological properties of hard chrome plated and WC-CoCr HVOF coated AISI 1045 steel for the use as hydraulic rods. The selected coatings thickness was in the order of 100-170 μm aiming to meet best wear test conditions, to facilitate the analysis of the microstructure, and to obtain better results regarding the hardness of each coating. Roughness measurements, hardness, bending and wear tests, including the measurements of friction coefficients were carried out for the coatings. Additionally, a microstructural analysis was performed by optical and Scanning Electron Microscopy (SEM) supported by Energy Dispersive Spectroscopy (EDS). The results indicated superior properties of the WC-CoCr HVOF coated steel in comparison to the chrome hard plated one, especially regarding roughness, friction and wear.
为了获得耐磨和抗氧化的表面,液压缸通常涂有电沉积硬铬。然而,由于磨损,这种类型的涂层表现出密封元件的承载面积逐渐增加,干扰液压杆的润滑,造成密封元件的损坏,从而导致漏油。目前,高速氧燃料(HVOF)工艺作为镀硬铬的替代涂层技术,使用复合材料(金属-陶瓷),提供低磨损率和低摩擦。本工作旨在比较硬铬镀钢和WC-CoCr HVOF涂层的AISI 1045钢用作液压杆的机械和摩擦学性能。涂层厚度选择在100 ~ 170 μm之间,以满足最佳的磨损试验条件,便于组织分析,并对各涂层的硬度获得较好的结果。对涂层进行了粗糙度、硬度、弯曲和磨损试验,包括摩擦系数的测量。此外,通过光学和扫描电子显微镜(SEM)以及能量色散光谱(EDS)进行了显微结构分析。结果表明,WC-CoCr HVOF涂层钢的粗糙度、摩擦磨损性能优于镀铬涂层钢。
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引用次数: 14
AHP-DENG’S Similarity Based Optimization of WEDM Process Parameters of Al/SiCp Composite 基于AHP-DENG相似度的Al/SiCp复合材料线切割工艺参数优化
Pub Date : 2017-01-01 DOI: 10.7726/AJMST.2017.1001
K. Babu, P. Venkataramaiah, P. Dileep
Aluminium based Metal Matrix Composite material properties such as light weight, high strength and corrosion resistance etc. makes AMMC as a demanding material in the marine, automobile, aerospace, defense, and sports industries. However, the presence of abrasive reinforcements in the Aluminium Matrix causes rapid tool wear or failure and leads to an increase in machining cost, production time and poor quality of machined components. Hence the Wire Electrical Discharge Machining is the best one to overcome such drawbacks. The present paper focused on the optimization of WEDM in machining of (Al6061/2%SiC/3μm) Aluminium Metal Matrix composite using AHP-DENG’S Method. In this work, Orthogonal Array L18 Taguchi Experimental design is used by considering the process parameters such as Wire Type, Pulse ON Time, Pulse OFF Time, Wire Feed, and Sensitivity to perform the WEDM experiments for considered responses such as Cutting Speed, Material Removal Rate, Surface Roughness and Dimensional Deviation.
铝基金属基复合材料具有重量轻、强度高、耐腐蚀等特点,是船舶、汽车、航空航天、国防、体育等行业中要求很高的材料。然而,铝基体中磨料增强的存在会导致刀具的快速磨损或失效,并导致加工成本、生产时间和加工部件质量的增加。因此,线材电火花加工是克服这些缺点的最佳方法。采用层次分析法对(Al6061/2%SiC/3μm)铝基复合材料的线切割工艺进行了优化。在这项工作中,通过考虑线材类型、脉冲开断时间、脉冲开断时间、送丝量和灵敏度等工艺参数,采用正交阵列L18田口实验设计,对切割速度、材料去除率、表面粗糙度和尺寸偏差等考虑响应进行电火花线切割实验。
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引用次数: 12
History and manufacturing of glass 玻璃的历史和制造
Pub Date : 2017-01-01 DOI: 10.5923/J.MATERIALS.20170701.03
Armin Berenjian, Gareth Whittleston
Glass usage in structures has increased dramatically during the last decades due to its special properties, such as transparency, high theoretical strength, low density, durability and functionality. This paper reviews glass as a material in addition to different methods of glass manufacturing (float glass and cast glass) and how they have developed over the years. In addition, this paper reviews different glass types (annealed glass, heat strengthened glass, toughened glass, and laminated glass) and their properties.
在过去的几十年里,由于其特殊的性能,如透明度、高理论强度、低密度、耐用性和功能性,玻璃在结构中的使用急剧增加。本文回顾了玻璃作为一种材料,以及不同的玻璃制造方法(浮法玻璃和铸造玻璃),以及它们是如何发展的。此外,本文还介绍了不同类型的玻璃(退火玻璃、热强化玻璃、钢化玻璃和夹胶玻璃)及其性能。
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引用次数: 10
Assessment of Thermo-Mechanically Treated Chicken Feather Fibre Reinforced Epoxy Composites for Automobile Application 汽车用热机械处理鸡毛纤维增强环氧复合材料性能评价
Pub Date : 2016-01-01 DOI: 10.7726/AJMST.2016.1001
O. Oluwole
This research was carried out to assess the viability of chemical modification on the mechanical and abrasion properties of treated chicken feather fibre as reinforcement in epoxy resin to develop composites for automobile applications. The composites were developed using waste chicken feather fibre from poultry after been treated with NaOH to reinforced epoxy resin. The short fibres were randomly dispersed in an open mould and allowed to solidify at room temperature. Tests were carried out on the cured samples to ascertain the aptness of the materials. From the results, it was observed that the developed composites have the potentials that are expedient in automobile materials. The mechanical and abrasion properties were improved by the addition of these chemically modified chicken feather fibre into the epoxy. These properties were enhanced at the application of 2-8 wt% reinforcements. While 2 wt% produced the overall best performance for mechanical properties, 4-6 wt% gave the best results for abrasion property.
本研究旨在评估化学改性处理后的鸡毛纤维作为环氧树脂增强材料的机械性能和磨损性能,以开发汽车用复合材料的可行性。以家禽废鸡毛纤维为原料,经氢氧化钠处理后制备增强环氧树脂,制备了复合材料。短纤维被随机分散在一个开放的模具中,并在室温下凝固。对固化样品进行了试验,以确定材料的适用性。结果表明,所研制的复合材料在汽车材料领域具有广阔的应用前景。在环氧树脂中加入这些化学改性鸡毛纤维,提高了环氧树脂的力学性能和耐磨性。这些性能在添加2-8 wt%的增强剂时得到增强。2 wt%的质量分数在机械性能上达到最佳,4 wt%的质量分数在耐磨性能上达到最佳。
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引用次数: 3
Evaluation of Shear Resistance of Bolted Connections in Wood/Wood and Wood/Steel Plate/Wood 木材/木材和木材/钢板/木材螺栓连接的抗剪性能评价
Pub Date : 2015-04-01 DOI: 10.5923/J.MATERIALS.20150502.04
José Ernesto Tonon, J. Moreno, J. Francisco, M. Fogal
This study was based on the combination of simple and quick techniques to substitute the conventional manufacturing system assembly of metal truss connected by wood structures for free environments and less movement. Although simple in its use, the bolted connections are extremely complex in their analysis and behavior. The study was based on evaluating bolted wood/wood and wood/wood with a metal divider interface connections, just to observe the strength of the set's performance under real loads of support coming from the roof elements of the work. Load tests to evaluate the shear behavior nonlinear of the connecting bolts were carried out with loads until 10 ton. On prototypes previously dimensioned according to NBR 6120 to determination of the values of the loads, with two, three and four bolts of the type SAE J 429 grade 5. It was observed that the insertion of a metal plate between the pieces of wood increased by about 50% in the shear strength of the connection. The models A1 and B1, with two bolts with or without plate, were the ones with least resistance, while with three bolts were most loads resisted. Simulations with FEMAP-Finite Element Modeling and Post-processing/NASTRAN were performed for comparison.
本研究是基于简单和快速的技术组合,以取代传统的制造系统组装的金属桁架连接木结构,以获得自由的环境和较少的运动。螺栓连接虽然使用简单,但其分析和性能却是极其复杂的。该研究是基于评估螺栓连接的木材/木材和带有金属隔板的木材/木材界面连接,只是为了观察在来自屋顶构件的实际支撑荷载下该装置的性能强度。为评价连接螺栓的剪切性能非线性,在荷载达到10吨的情况下进行了荷载试验。在先前根据NBR 6120尺寸确定载荷值的原型上,使用SAE J 429 5级的两个,三个和四个螺栓。据观察,在木片之间插入金属板可使连接的抗剪强度提高约50%。A1和B1两种锚杆带板和不带板两种锚杆的荷载抗力最小,三种锚杆的荷载抗力最大。采用femap有限元建模和后处理/NASTRAN进行仿真比较。
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引用次数: 2
Structural and Optical Properties of ZnS and Cr-ZnS Thin Films Prepared by Chemical Bath Deposition Method 化学浴沉积法制备ZnS和Cr-ZnS薄膜的结构和光学性能
Pub Date : 2015-01-01 DOI: 10.7726/AJMST.2015.1005
M. Sarma
Thin films of ZnS and Cr doped ZnS have been deposited on glass substrates by chemical bath deposition (CBD) method taking ammonia as complexing agent. The pH of the solution was maintained at 8−9 at a temperature of 70 oC. Characterization of the ZnS and Cr-doped ZnS films were carried out using X-ray diffraction (XRD), X-ray Fluorescence Spectrograph (XRFS) and Atomic force microscopy (AFM). Structural properties and optical absorption has been observed for both doped and undoped films. Parameters like crystallite size, lattice constant, microstrain, dislocation density; and optical constants such as extinction coefficient, absorption coefficient for both types of films were measured from XRD and absorbance spectra respectively. Studies show that there is an increase of crystallite size and good optical properties in visible region from 420 nm in Cr-doped ZnS thin film.
以氨为络合剂,采用化学浴沉积法(CBD)在玻璃衬底上沉积了掺杂ZnS和Cr的ZnS薄膜。在70℃的温度下,溶液的pH值保持在8 ~ 9。采用x射线衍射仪(XRD)、x射线荧光光谱仪(XRFS)和原子力显微镜(AFM)对ZnS和cr掺杂ZnS薄膜进行了表征。观察了掺杂和未掺杂薄膜的结构特性和光吸收。晶粒尺寸、晶格常数、微应变、位错密度等参数;通过XRD和吸光光谱分别测定了两种薄膜的消光系数、吸收系数等光学常数。研究表明,掺杂cr的ZnS薄膜在420 nm处晶体尺寸增大,可见光区光学性能良好。
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引用次数: 3
2-hydroxyethyl Acrylate Grafted Jute Fiber/ Treated Coir Pith/Vinyl ester Hybrid Composites 2-羟乙基丙烯酸酯接枝黄麻纤维/处理过的椰子髓/乙烯基酯杂化复合材料
Pub Date : 2015-01-01 DOI: 10.7726/AJMST.2015.1003
A. Praharaj, Priyabrata Mohanty, D. Behera, T. Bastia, A. Rout
The present work demonstrates the fabrication and properties study of Vinyl ester i.e. Bisphenol-A glycidyldimethacrylate (BisGMA) composites hybridized with 2-hydroxyethyl acrylate (HEA-10% w/w) grafted jute fiber and aqueous NaOH (5% w/w) treated coir pith used in various proportions and to characterize thereof. The mechanical and dynamic mechanical properties were measured in dependence of treated & untreated fiber as well as filler content. Composite with HEA grafted jute fiber and coir pith (15 wt%) exhibited maximum improvement in the above mentioned properties. Thermogravimetric analysis indicated the thermal stability of composites due to effective hybridization. The corrosive and water ingress properties of the composites were found to be negligible contributing to longer durability of the panels in moist and corrosive conditions.
本文研究了乙烯基酯即双酚a -缩水甘油酯(BisGMA)与2-羟乙基丙烯酸酯(HEA-10% w/w)接枝黄麻纤维和不同比例的氢氧化钠(5% w/w)处理过的树皮杂化复合材料的制备和性能,并对其进行了表征。测定了经处理和未处理纤维以及填料含量对纤维力学性能和动态力学性能的影响。HEA接枝黄麻纤维和椰髓的复合材料(15wt %)对上述性能的改善最大。热重分析表明复合材料的热稳定性是由于有效的杂化作用。研究发现,复合材料的腐蚀和进水性能可以忽略不计,从而使面板在潮湿和腐蚀条件下的耐久性更长。
{"title":"2-hydroxyethyl Acrylate Grafted Jute Fiber/ Treated Coir Pith/Vinyl ester Hybrid Composites","authors":"A. Praharaj, Priyabrata Mohanty, D. Behera, T. Bastia, A. Rout","doi":"10.7726/AJMST.2015.1003","DOIUrl":"https://doi.org/10.7726/AJMST.2015.1003","url":null,"abstract":"The present work demonstrates the fabrication and properties study of Vinyl ester i.e. Bisphenol-A glycidyldimethacrylate (BisGMA) composites hybridized with 2-hydroxyethyl acrylate (HEA-10% w/w) grafted jute fiber and aqueous NaOH (5% w/w) treated coir pith used in various proportions and to characterize thereof. The mechanical and dynamic mechanical properties were measured in dependence of treated & untreated fiber as well as filler content. Composite with HEA grafted jute fiber and coir pith (15 wt%) exhibited maximum improvement in the above mentioned properties. Thermogravimetric analysis indicated the thermal stability of composites due to effective hybridization. The corrosive and water ingress properties of the composites were found to be negligible contributing to longer durability of the panels in moist and corrosive conditions.","PeriodicalId":7420,"journal":{"name":"American Journal of Materials Science","volume":"45 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2015-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"90530306","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Simulation of Thermal Behavior in Hollow-glass-microsphere-filled Cement Composites 中空玻璃微球填充水泥复合材料的热行为模拟
Pub Date : 2015-01-01 DOI: 10.7726/AJMST.2015.1001
Hui Wang, F. Hou, Xin-Juan Zhao
In this paper, thermal behavior in cement composites filled with hollow glass microspheres was modeled by finite element method based on heat conduction theory. According to experimental observation of the microsphere distribution in the cement matrix material by the scanning electron microscope, a twodimensional unite cell including single hollow glass microsphere and cement material phase is chosen as the computational model, in which the specified temperature conditions are applied on the opposite edges of the cell to model heat transfer in the cell by finite element simulation. The effects of volume content and wall thickness of the microsphere, thermal conductivities of the wall and the cement on the effective thermal conductivity of the composite are investigated. Numerical results demonstrate that the developing lightweight cement-based composite can have significant lower thermal conductivity than the cement matrix itself by introducing the hollow glass microsphere.
本文采用基于热传导理论的有限元方法,模拟了中空玻璃微球填充水泥复合材料的热行为。根据用扫描电镜对微球在水泥基体材料中的分布进行实验观察,选择一个包含单个中空玻璃微球和水泥材料相的二维统一池作为计算模型,在池的相对边缘施加特定的温度条件,通过有限元模拟模拟池内的传热。研究了微球体积含量、微球壁厚、微球壁热导率和水泥热导率对复合材料有效导热系数的影响。数值结果表明,引入中空玻璃微球后,所制备的轻质水泥基复合材料的导热系数明显低于水泥基体本身。
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引用次数: 8
Magnesium and Its Alloys in Automotive Applications - A Review 镁及其合金在汽车中的应用综述
Pub Date : 2015-01-01 DOI: 10.7726/AJMST.2015.1002
D. S. Kumar, C. Sasanka, K. Ravindra, K. Suman
Magnesium is very attractive material as it has the combination of good strength, low weight and good quality. The usage of magnesium and its alloys has considerably increased over the past ten years. In structural applications, where weight plays a major role, magnesium is a good choice. Its recyclability property also gives an edge. The use of magnesium and its alloys in automotive components was limited in the early sixties and seventies but today the awareness on fuel savings and environmental protection through reduced CO2 emissions makes this material attractive. This paper reviews the benefits due to Mg, its alloy materials, manufacturing methods and applications in automotive sector. It also summarizes directions for the development of new magnesium alloys based on properties.
镁是一种非常有吸引力的材料,因为它具有强度好,重量轻,质量好。在过去的十年里,镁及其合金的使用有了很大的增加。在结构应用中,重量起主要作用,镁是一个很好的选择。它的可回收性也给了一个优势。镁及其合金在汽车零部件中的使用在60年代和70年代早期是有限的,但今天通过减少二氧化碳排放来节省燃料和保护环境的意识使这种材料具有吸引力。本文综述了镁及其合金材料、制造方法及其在汽车领域的应用。从性能的角度总结了新型镁合金的发展方向。
{"title":"Magnesium and Its Alloys in Automotive Applications - A Review","authors":"D. S. Kumar, C. Sasanka, K. Ravindra, K. Suman","doi":"10.7726/AJMST.2015.1002","DOIUrl":"https://doi.org/10.7726/AJMST.2015.1002","url":null,"abstract":"Magnesium is very attractive material as it has the combination of good strength, low weight and good quality. The usage of magnesium and its alloys has considerably increased over the past ten years. In structural applications, where weight plays a major role, magnesium is a good choice. Its recyclability property also gives an edge. The use of magnesium and its alloys in automotive components was limited in the early sixties and seventies but today the awareness on fuel savings and environmental protection through reduced CO2 emissions makes this material attractive. This paper reviews the benefits due to Mg, its alloy materials, manufacturing methods and applications in automotive sector. It also summarizes directions for the development of new magnesium alloys based on properties.","PeriodicalId":7420,"journal":{"name":"American Journal of Materials Science","volume":"14 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2015-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"75874316","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 96
Improvement in Out-of-plane Conductivity of PEDOT: PSS Thin Films due to Electric Field Treatment at Elevated Temperature 高温电场处理改善PEDOT: PSS薄膜的面外导电性
Pub Date : 2015-01-01 DOI: 10.7726/AJMST.2015.1004
Mrunal S. Mahajan, Sanjay S. Ghosh, J. Sali
PEDOT: PSS (Poly (3, 4-ethylenedioxythiophene)): (Polystyrene sulfonate) is being widely explored as a buffer layer or charge collecting electrode in many optoelectronic devices. Good out-of-plane electrical conductivity of PEDOT: PSS is prime importance for application in optoelectronic devices such as organic solar cells and light emitting diodes. Enhanced out-of-plane electrical conductivity results in improved device performance. In this article we show an order of magnitude enhancement in out-of-plane electrical conductivity of PEDOT: PSS achieved through electric field treatment of PEDOT: PSS thin films kept at elevated temperature. This change in electrical behavior is due to conformational changes caused by interaction of applied electric field with electrical dipoles associated with the PEDOT: PSS chains. Upon adding DMSO in the PEDOT: PSS solution films show different behavior than when it was not added. Raman and absorption studies confirm the morphological variations induced due to applied electric field.
PSS(聚(3,4 -乙烯二氧噻吩)):聚苯乙烯磺酸盐)在许多光电器件中作为缓冲层或电荷收集电极被广泛探索。PEDOT: PSS具有良好的面外导电性,对于有机太阳能电池和发光二极管等光电器件的应用具有重要意义。增强的面外导电性导致了器件性能的提高。在这篇文章中,我们展示了通过电场处理PEDOT: PSS薄膜在高温下的面外电导率的一个数量级的提高。这种电行为的变化是由于外加电场与与PEDOT: PSS链相关的电偶极子相互作用引起的构象变化。在PEDOT: PSS溶液中添加DMSO后,薄膜表现出与未添加DMSO时不同的行为。拉曼和吸收研究证实了外加电场引起的形态变化。
{"title":"Improvement in Out-of-plane Conductivity of PEDOT: PSS Thin Films due to Electric Field Treatment at Elevated Temperature","authors":"Mrunal S. Mahajan, Sanjay S. Ghosh, J. Sali","doi":"10.7726/AJMST.2015.1004","DOIUrl":"https://doi.org/10.7726/AJMST.2015.1004","url":null,"abstract":"PEDOT: PSS (Poly (3, 4-ethylenedioxythiophene)): (Polystyrene sulfonate) is being widely explored as a buffer layer or charge collecting electrode in many optoelectronic devices. Good out-of-plane electrical conductivity of PEDOT: PSS is prime importance for application in optoelectronic devices such as organic solar cells and light emitting diodes. Enhanced out-of-plane electrical conductivity results in improved device performance. In this article we show an order of magnitude enhancement in out-of-plane electrical conductivity of PEDOT: PSS achieved through electric field treatment of PEDOT: PSS thin films kept at elevated temperature. This change in electrical behavior is due to conformational changes caused by interaction of applied electric field with electrical dipoles associated with the PEDOT: PSS chains. Upon adding DMSO in the PEDOT: PSS solution films show different behavior than when it was not added. Raman and absorption studies confirm the morphological variations induced due to applied electric field.","PeriodicalId":7420,"journal":{"name":"American Journal of Materials Science","volume":"16 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2015-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"78989124","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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American Journal of Materials Science
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