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Colloidal Silver Activation for Electroless Copper Deposition 胶体银活化化学镀铜
IF 0.9 Q3 Engineering Pub Date : 2023-09-04 DOI: 10.3103/S1068375523040166
Xu Wang, Weiwu Ma, Zhangcong Cai

Palladium is commonly used as a catalyst in the process of surface metallization of acrylonitrile-butadiene-styrene (ABS), but since palladium is expensive, alternatives are sought. In this study, colloidal silver was used as the catalyst to metallize an ABS surface, and the effect of colloidal silver on the electroless copper plating of the ABS surface under different conditions was studied. The average bonding strength was 1.37 kN/m, which is much higher than that of palladium colloid. The experimental results show that colloidal silver has good catalytic activity, and it is expected to be used in metallization of industrial non-conductive surfaces.

钯是丙烯腈-丁二烯-苯乙烯(ABS)表面金属化过程中常用的催化剂,但由于钯价格昂贵,一直在寻找替代品。本研究以胶体银为催化剂对ABS表面进行金属化,研究了不同条件下胶体银对ABS表面化学镀铜的影响。平均结合强度为1.37 kN/m,远高于钯胶体。实验结果表明,胶体银具有良好的催化活性,有望应用于工业非导电表面的金属化。
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引用次数: 0
Corrosion Inhibition of Mild Steel in Hydrochloric Acid Medium Using Schiff Base Synthesized by Green Approach 绿法合成席夫碱对低碳钢在盐酸介质中的缓蚀作用
IF 0.9 Q3 Engineering Pub Date : 2023-09-04 DOI: 10.3103/S106837552304004X
Lavanya D. Kateel, Priya V. Frank, Vijaya D. P. Alva

The (1E)-benzylidene hydrazine was tested as a corrosion inhibitor for mild steel in 0.5 M HCl by using polarization and electrochemical impedance spectroscopy measurements at temperatures 303, 313, 323, and 333 K. The data obtained from those two methods were in good agreement with each other. The effect of an increase in temperature and a change in the concentration of the inhibitor were studied. The inhibition efficiency was found to increase with an increase in the inhibitor concentration. The maximum inhibition efficiency of 92% was observed for 500 ppm of the inhibitor at 323 K. Polarization measurements showed that the Schiff base acts as a mixed type of inhibitor involving both physisorption and chemisorption. Temperature studies revealed that the inhibition efficiency increased at temperatures up to 323 K, but, beyond that, the inhibitor efficiency decreased due to the desorption of the inhibitor. The adsorption of (1E)-benzylidene hydrazine on a mild steel surface is an endothermic process and was best described by the Langmuir adsorption isotherm. Both kinetic and thermodynamics adsorption parameters were calculated and discussed. The surface morphology of the uninhibited and inhibited mild steel samples was analyzed using scanning electron microscopy, and energy dispersive X-ray spectroscopy. The results obtained from the quantum chemical analysis are well correlated with other experimental ones.

在0.5 M HCl溶液中,分别在303、313、323和333 K的温度下,用极化和电化学阻抗谱测试了(1E)-苄基肼作为低碳钢的缓蚀剂。两种方法得到的数据吻合较好。研究了温度升高和抑制剂浓度变化的影响。抑制效果随抑制剂浓度的增加而增加。在323 K条件下,当浓度为500 ppm时,最大缓蚀率为92%。极化测量表明,希夫碱作为一种混合类型的缓蚀剂,包括物理吸附和化学吸附。温度研究表明,当温度达到323 K时,缓蚀剂的缓蚀效率提高,但超过323 K时,由于缓蚀剂的脱附,缓蚀剂的效率降低。(1E)-苄基肼在低碳钢表面的吸附是一个吸热过程,用Langmuir吸附等温线最能描述吸附过程。计算并讨论了吸附动力学和热力学参数。利用扫描电镜和x射线能谱分析了未抑制和抑制低碳钢样品的表面形貌。量子化学分析得到的结果与其他实验结果有很好的相关性。
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引用次数: 0
Study into the Influence of Technological Conditions of Electric Discharge Installation Operation on the Prebreakdown Characteristics of Electric Discharge 放电装置操作工艺条件对放电预击穿特性影响的研究
IF 0.9 Q3 Engineering Pub Date : 2023-09-04 DOI: 10.3103/S1068375523040142
A. P. Smirnov, O. V. Khvoshchan

This work deals with the influence of the parameters of the working fluid (hydrostatic pressure, temperature, specific electrical conductivity) and the geometry of the electrode system (the length of the interelectrode gap and the uninsulated part of the anode) on the prebreakdown characteristics of an electric discharge in a liquid aqueous electrolyte (breakdown voltage and breakdown delay time) and the minimum charging voltage, which provides a stable high-voltage breakdown of the interelectrode gap. The research has shown that an increase in the hydrostatic pressure leads to an increase in most of the characteristics under study. At the same time, an increase in the specific electrical conductivity and temperature was observed to lead to their decrease. It was suggested that the effect of temperature on the prebreakdown characteristics is associated with a change in the specific electrical conductivity of the working fluid during its heating. The data obtained showed no effect of the length of the interelectrode gap on the breakdown voltage and its breakdown delay time as well as the minimum charging voltage. The results of the experimental studies made it possible to develop a criterion for determining the charging voltage that provides a stable high-voltage breakdown of the water interelectrode gap. Its experimental verification has shown that it can be applied to the design of electric discharge equipment and to the choice of technological modes of operation in the specified range of parameters.

这项工作涉及工作流体参数(静水压力、温度、比电导率)和电极系统几何形状(电极间隙长度和阳极非绝缘部分)对液体含水电解质放电的预击穿特性(击穿电压和击穿延迟时间)和最小充电电压的影响。它提供了稳定的高压击穿电极间隙。研究表明,静水压力的增加会导致所研究的大多数特性的增加。同时,观察到比电导率和温度的增加导致它们的降低。结果表明,温度对预击穿特性的影响与工质加热过程中比电导率的变化有关。得到的数据表明,电极间隙长度对击穿电压、击穿延迟时间以及最小充电电压没有影响。实验研究的结果使得有可能开发一个标准,以确定充电电压,提供一个稳定的高压击穿水电极间隙。实验验证表明,该方法可用于放电设备的设计和规定参数范围内工艺操作方式的选择。
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引用次数: 0
Size Effect in the Rate of Electrodeposition of Co–W Coatings from a Citrate Bath 柠檬酸盐镀液中Co-W镀层电沉积速率的尺寸效应
IF 0.9 Q3 Engineering Pub Date : 2023-09-04 DOI: 10.3103/S1068375523040105
V. A. Myrzak

Abstract

It is shown that two types of size effects in the deposition rate (i.e., a dependence of the electrodeposition rate on electrode surface area) can be observed for electrodeposition of Co–W coatings from a citrate bath: a microeffect associated with a relation between the size of microelectrodes and the diffusional current density and a macroscopic size effect related to the structure of an inducing species (a cobalt citrate complex).

摘要:研究表明,在柠檬酸盐镀液中电沉积Co-W涂层时,可以观察到两种类型的沉积速率尺寸效应(即电沉积速率与电极表面积的依赖关系):微电极尺寸与扩散电流密度之间的关系的微观效应和与诱导物质(柠檬酸钴配合物)结构有关的宏观尺寸效应。
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引用次数: 0
Experimental Investigation of Nano Al2O3 Filled Silicone Rubber Specimen Used in Outdoor Insulation 纳米Al2O3填充硅橡胶试样用于室外绝缘的实验研究
IF 0.9 Q3 Engineering Pub Date : 2023-09-04 DOI: 10.3103/S1068375523040154
Vinayak V. Rao, Pradipkumar Dixit, R. Hari Krishna, K. Ramakrishna Murthy

Composite insulators are popular choice in contemporary power industry due to their numerous advantages. When these insulators are subject to various stresses, their performance gets affected due to the material degradation. One of the methods to improve the material property is to incorporate inorganic nanofillers. In this work, aluminum oxide nanofillers, synthesized in the laboratory using a solution combustion process were used and studied. The nano range was ascertained with X-ray diffraction. Those fillers were mixed in the silicone rubber specimens in 0, 1, 3, and 5 wt % concentrations. They were more rapidly aged under UV radiation, temperature, humidity and electric stresses. Dry and wet flashover tests were carried out on both virgin and aged samples, and the results showed that the concentration of 3 wt % offered a better breakdown voltage. Fourier transform infrared spectroscopy revealed percentage variations in the properties of the aged specimens, the aging resistance, degradation resistance, hydrophobicity, oxidation resistance, and erosion resistance were significantly better in 3 wt % Al2O3 filled samples. Scanning electron microscopy with energy dispersive X-ray spectroscopy images showed that at 3 wt % concentration there was a fairly uniform distribution of nanofillers in the silicone base and there was the least ingress of water at same weight percentage of specimens. Their improvements in the insulation property is primarily attributed to the fair distribution of nano Al2O3 fillers into the silicone base, a good Si–CH3 bond structure, a low carbon cross linking and good percolation, which makes them the best candidates for outdoor insulation of power systems.

复合绝缘子具有许多优点,是当今电力工业中普遍采用的绝缘子。当这些绝缘体受到各种应力时,由于材料的退化,其性能受到影响。提高材料性能的方法之一是加入无机纳米填料。本文采用溶液燃烧法对实验室合成的氧化铝纳米填料进行了应用和研究。用x射线衍射确定了纳米范围。这些填料分别以0、1、3和5 wt %的浓度混合在硅橡胶样品中。在紫外线辐射、温度、湿度和电胁迫下,它们的老化速度更快。干闪络试验和湿闪络试验分别对原始和老化样品进行了试验,结果表明,浓度为3wt %时击穿电压较好。傅里叶变换红外光谱显示了老化样品性能的百分比变化,3 wt % Al2O3填充的样品的耐老化、耐降解、疏水性、抗氧化和耐侵蚀性能明显更好。扫描电子显微镜和能量色散x射线光谱图像显示,在3 wt %的浓度下,纳米填料在硅基中的分布相当均匀,在相同重量百分比的样品中,水的进入最少。其绝缘性能的提高主要归功于纳米Al2O3填料在硅基中的均匀分布,良好的Si-CH3键结构,低碳交联和良好的渗透性,使其成为电力系统室外绝缘的最佳候选材料。
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引用次数: 0
Three-Dimensional Modeling of Features of the Distribution of Electric and Thermal Fields during Conductive Electric Current Treatment of Melts 熔体导电电流处理过程中电场和热场分布特征的三维建模
IF 0.9 Q3 Engineering Pub Date : 2023-07-05 DOI: 10.3103/S1068375523030109
A. V. Ivanov

Abstract

Using mathematical three-dimensional modeling methods, the features of the distribution of electric and thermal fields within the volume of the melt of the casting alloy A356 have been established during its treatment with electric current using parallel electrodes. It has been found that the geometry of the electrode system qualitatively and quantitatively determines the effect of electrothermal action on the melt during treatment with direct current. It has been shown that the depth of immersion of electrodes with an uninsulated lateral surface does not have an active influence on temperature processes during conductive electrocurrent treatment. The qualitative and quantitative data obtained for systems with uninsulated electrodes correspond to the results of experimental studies. It has been shown that changing the spatial geometry of the arrangement of electrodes with insulated lateral surfaces significantly affects the spatial distribution of electric and thermal fields, resulting in a more than threefold quantitative change in the characteristics of these fields within the melt volume. The method for controlling the processes of conductive electrothermal treatment of melts based on spatial changes in the type of electrode system does not require additional costs and can be carried out directly during the treatment process.

摘要:采用数学三维建模方法,建立了A356铸造合金在平行电极电流处理过程中熔体内部电场和热场的分布特征。在直流电处理过程中,电极系统的几何形状定性和定量地决定了电热作用对熔体的影响。研究表明,在导电电流处理过程中,非绝缘侧表面电极的浸泡深度对温度过程没有积极影响。非绝缘电极系统的定性和定量数据与实验研究结果相一致。研究表明,改变具有绝缘侧表面的电极排列的空间几何形状会显著影响电场和热场的空间分布,导致这些场在熔体体积内的特性发生三倍以上的定量变化。基于电极系统类型的空间变化控制熔体导电电热处理过程的方法不需要额外的成本,并且可以在处理过程中直接进行。
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引用次数: 0
Effect of Passive Oxide Film Structure and Surface Temperature on the Rate of Anodic Dissolution of Chromium-Nickel and Titanium Alloys in Electrolytes for Electrochemical Machining: Part 2. Anodic Dissolution of Titanium Alloys in Nitrate and Chloride Solutions 被动氧化膜结构和表面温度对电化学加工电解液中铬镍和钛合金阳极溶解速率的影响:第 2 部分。钛合金在硝酸盐和氯化物溶液中的阳极溶解
IF 0.9 Q3 Engineering Pub Date : 2023-07-05 DOI: 10.3103/S1068375523030134
E. V. Likrizon, S. A. Silkin, A. I. Dikusar

Abstract

Experimental study of the anodic dissolution of titanium and its alloys over a wide range of current densities, including pulsed currents (up to 100 A/cm2), under controlled hydrodynamic conditions and surface temperature in nitrate and chloride solutions, showed that the process is mediated by electrochemical formation of an anodic oxide film (AOF), which undergoes chemical dissolution. The AOF has a bilayer structure (two barrier films: at the interface with the metal and solution). It is described by PDM-III (Point Defect Model). Under certain conditions, it is possible to achieve a steady state in which the film growth rate is compensated by the rate of its chemical dissolution (during a pulsed treatment). In this case, there is a 100% current efficiency in terms of titanium ionization in the oxidation state of four. Under the conditions of the described experiments, i.e., when using direct current, the rate of the AOF electrochemical formation exceeds that of its chemical dissolution, which leads to a decrease in the current efficiency, which does not exceed 75%. Due to the temperature dependence of the electrical resistance of the barrier film at the interface with the solution, which determines its thickness, the current efficiency increases with an increase in the flow rate of the electrolyte. When the thermokinetic instability (TKI) of the AOF is reached (thermal explosion caused by positive feedback: the rate of electrochemical reaction–surface temperature–the rate of electrochemical reaction), the interaction of electrolyte components with the surface free from the film leads to “anomalous” anodic dissolution of the AOF with a current efficiency exceeding 100%. Regardless of the nature of the electrolyte, the TKI conditions are reached at ~1 A/cm2. It has been shown that the dissolution rate in nitrate solutions for certain pulsed treatment parameters (relative pulse duration of 2, dc = 50%) (and the displacement of cathode tool in electrochemical machining) may exceed the machining rate with direct current of the same density by more than a factor of two.

摘要--在广泛的电流密度范围内,包括脉冲电流(高达 100 A/cm2),在硝酸盐和氯化物溶液中,在受控的流体动力学条件和表面温度下,对钛及其合金阳极溶解的实验研究表明,该过程是由阳极氧化膜(AOF)的电化学形成介导的,该氧化膜会发生化学溶解。阳极氧化膜具有双层结构(在与金属和溶液的界面上有两层阻挡膜)。它由 PDM-III(点缺陷模型)描述。在某些条件下,有可能达到一种稳定状态,在这种状态下,薄膜的生长速度会得到其化学溶解速度的补偿(在脉冲处理过程中)。在这种情况下,氧化态为 4 的钛电离电流效率为 100%。在所述实验条件下,即使用直流电时,AOF 的电化学形成速度超过其化学溶解速度,导致电流效率下降,不超过 75%。由于阻挡膜与溶液界面处的电阻与温度有关,而温度又决定了阻挡膜的厚度,因此电流效率会随着电解液流速的增加而提高。当达到 AOF 的热动力学不稳定性 (TKI)(由正反馈引起的热爆炸:电化学反应速率-表面温度-电化学反应速率)时,电解质成分与脱离薄膜的表面相互作用,导致 AOF 的 "反常 "阳极溶解,电流效率超过 100%。无论电解质的性质如何,在 ~1 A/cm2 时都能达到 TKI 条件。研究表明,在某些脉冲处理参数下(相对脉冲持续时间为 2,直流 = 50%)(以及电化学加工中阴极工具的位移),硝酸盐溶液中的溶解速率可能会超过相同密度直流电加工速率的 2 倍以上。
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引用次数: 0
The Effect of the Proportion and Clay Mineralogical Composition on the Rheological Properties of the Raw Clay and the Sodium Carbonate Treated Clay Suspensions 原料粘土和碳酸钠处理过的粘土悬浮液的比例和矿物学组成对其流变性能的影响
IF 0.9 Q3 Engineering Pub Date : 2023-07-05 DOI: 10.3103/S1068375523030067
Abderazak Elhechi, Olfa Ben Amor, Riadh Abidi, Ezzeddine Srasra

The X-ray diffraction, infrared spectroscopy, chemical analysis, and cation exchange capacities are the most common techniques used for the physico-chemical study and characterization of clays. All of these used in the present study showed that the Tunisian clay samples collected from Zaghouan area (Zg1, Zg2, and Zg3) and Hawaria area (Ha1, Ha2, and Ha3) consisted of illite, kaolinite, and smectite associated with quartz, K-feldespar, calcite, and dolomite. The chemical analysis revealed that Al2O3 is relatively high in the Ha2 sample. The CaO rate was high (5.08 and 7.16 wt %) for Ha3 and Zg3 samples. To demonstrate the impact of clay mineralogical composition on the rheological properties, six samples were used to prepare the mixed clay aqueous suspension. Its effect depends on the proportion of the 2:1 phyllosilicate, especially smectite, as well as on the rheological properties of the blank clay suspensions and of Na2CO3 treated ones. Calcite forms large agglomerations with clays minerals, which prevents flocculation. The negative charges in the tetrahedral layers were generated by the substitution of Si4+ with Al3+, and they were compensated by the interlayer exchangeable cations. Therefore, the interlayer hydration leads to an increase of the dispersion of clay particles and rheological properties.

x射线衍射、红外光谱、化学分析和阳离子交换容量是最常用的技术,用于粘土的物理化学研究和表征。研究结果表明,采自Zaghouan地区(Zg1、Zg2和Zg3)和Hawaria地区(Ha1、Ha2和Ha3)的突尼斯粘土样品主要由伊利石、高岭石和蒙脱石组成,并伴有石英、钾长石、方解石和白云石。化学分析表明,Ha2样品中Al2O3含量较高。Ha3和Zg3样品的CaO率分别为5.08和7.16 wt %。为了研究黏土矿物组成对黏土矿物流变性能的影响,用6个样品制备了混合黏土水悬浮液。它的效果取决于2:1的层状硅酸盐,特别是蒙脱石的比例,以及空白粘土悬浮液和Na2CO3处理过的悬浮液的流变性能。方解石与粘土矿物形成大团块,防止絮凝。四面体层中的负电荷是由Al3+取代Si4+产生的,并由层间交换阳离子补偿。因此,层间水化导致粘土颗粒的分散性和流变性能增加。
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引用次数: 0
Characteristics of Сhanges in the Electrical Conductivity Properties of Weed Plant Tissues under Electropulse Damage 电脉冲损伤下杂草组织电导率特性的Сhanges研究
IF 0.9 Q3 Engineering Pub Date : 2023-07-05 DOI: 10.3103/S1068375523030171
I. V. Yudaev, Yu. V. Daus

Abstract

This work is devoted to one of the promising electrical technologies in agriculture: the electro-pulsed weeding of undesirable and weedy plants. This operation has high technological efficiency, is environmentally safe, and belongs to high-tech processes. Various electrical properties and parameters of the objects of influence, weeds, have been studied for practical application and technical implementation. The frequency dependence of the electrical resistance of plant tissue or the dispersion of this resistance over the frequency of the measuring current is used as the main studied characteristic. Experimental studies have allowed the authors to determine the nature of changes in resistance during plant tissue damage, which additionally makes it possible to evaluate such quantitative indicators as the energy absorbed by plant tissue and the ranges of variation of its resistance during the electro-impulse impact on it. Theoretical verification confirmed the qualitative convergence of the obtained results and their changes during damage with calculated values.

摘要:本工作致力于农业中有前途的电气技术之一:电脉冲除草有害植物和杂草。该操作工艺效率高,环保安全,属于高科技工艺。为了实际应用和技术实现,对影响对象杂草的各种电性能和参数进行了研究。植物组织电阻的频率依赖性或该电阻在测量电流频率上的色散被用作主要研究特性。实验研究使作者能够确定植物组织损伤过程中抗性变化的性质,从而可以评估植物组织在电脉冲冲击过程中吸收的能量及其抗性变化范围等定量指标。理论验证证实了所得结果及其在损伤过程中的变化与计算值具有质的收敛性。
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引用次数: 0
Cathodic Boronitrocarburizing and Anodic Polishing of Low-Carbon Steel in Plasma Electrolysis 等离子体电解低碳钢的阴极硼氮渗碳和阳极抛光
IF 0.9 Q3 Engineering Pub Date : 2023-07-05 DOI: 10.3103/S1068375523030122
S. A. Kusmanov, I. V. Tambovskiy, T. L. Mukhacheva, S. A. Silkin, I. S. Gorokhov

Abstract

The possibility of increasing the wear resistance and corrosion resistance of the surface of low-carbon steel after cathodic plasma electrolytic boronitrocarburizing in a solution of boric acid, glycerin, and ammonium chloride, and subsequent anodic plasma electrolytic polishing in a solution of ammonium sulfate through the formation of a modified structure has been demonstrated. The modified structure consists of a dense oxide layer and a diffusion layer underneath, which contains up to 0.87% carbon, 0.80% nitrogen, and 0.87% boron, achieving a microhardness of 970 ± 20 HV. The competing effects of surface erosion due to discharge and high-temperature oxidation on surface morphology and roughness were identified. The positive effect of reducing surface roughness during the formation of a dense oxide layer on the surface and a solid diffusion layer underneath on reducing the coefficient of friction and mass wear, as well as reducing surface roughness and additional oxidation during polishing on reducing the corrosion current density, was established.

摘要:在硼酸、甘油和氯化铵溶液中进行阴极等离子体电解硼氮渗碳,然后在硫酸铵溶液中进行阳极等离子体电解抛光,形成改性结构,从而提高低碳钢表面耐磨性和耐腐蚀性的可能性。改性后的结构由致密的氧化层和下面的扩散层组成,其中碳含量高达0.87%,氮含量为0.80%,硼含量为0.87%,显微硬度为970±20 HV。确定了放电引起的表面侵蚀和高温氧化对表面形貌和粗糙度的竞争影响。在表面形成致密的氧化层和下面的固体扩散层时降低表面粗糙度对降低摩擦系数和质量磨损有积极作用,在抛光过程中降低表面粗糙度和附加氧化对降低腐蚀电流密度有积极作用。
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引用次数: 0
期刊
Surface Engineering and Applied Electrochemistry
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