Pub Date : 2025-11-01DOI: 10.1007/s00226-025-01719-6
Japneet Kukal, Lorena A. Portilla, Brian Via, Lucila M. Carias, Maria L. Auad, Manish Sakhakarmy, Sushil Adhikari, Armando G. McDonald
Traditional construction is slow, labor-intensive and wasteful. Additive manufacturing (AM) enables faster, automated and efficient buildings with less waste and more design flexibility. This study looked at the possible applications of a biobased novolac (pyrolysis oil / phenol-formaldehyde) resin and hexamethylenetetramine (HMTA) hardener with either 40 mesh and 100 mesh wood fiber (30%), and extrusion of wood composites. Wood pyrolysis oil was partially substituted (50%) for phenol in the novolac resin preparation to increase its biobased content. The materials were characterized by a combination of thermal analysis, rheology, mechanical, and water absorption properties. The flow characteristics of the uncured resin and composites were determined by dynamic rheometry. The curing behavior of the resin and composites was determined by differential scanning calorimetry (DSC). The presence of wood decreased the curing enthalpies and increased the curing peak temperature. The wood resin composite blends displayed good pseudoplastic behavior. Composites made with smaller wood particles showed more thermal stability and lower glass transition temperature (Tg) because of the increased interaction between the fiber and the resin matrix. Extrusion experiments on the wood resin composites successfully produced a continuous rod. The extruded wood resin composite rods were cured (150℃ for 5 min) and showed good flexural properties. The successful extrusion of biobased novolac with wood demonstrates its potential for AM, making it a promising sustainable alternative for construction applications.
{"title":"Extrusion of biobased novolac composites: flow, curing, and mechanical properties","authors":"Japneet Kukal, Lorena A. Portilla, Brian Via, Lucila M. Carias, Maria L. Auad, Manish Sakhakarmy, Sushil Adhikari, Armando G. McDonald","doi":"10.1007/s00226-025-01719-6","DOIUrl":"10.1007/s00226-025-01719-6","url":null,"abstract":"<div><p>Traditional construction is slow, labor-intensive and wasteful. Additive manufacturing (AM) enables faster, automated and efficient buildings with less waste and more design flexibility. This study looked at the possible applications of a biobased novolac (pyrolysis oil / phenol-formaldehyde) resin and hexamethylenetetramine (HMTA) hardener with either 40 mesh and 100 mesh wood fiber (30%), and extrusion of wood composites. Wood pyrolysis oil was partially substituted (50%) for phenol in the novolac resin preparation to increase its biobased content. The materials were characterized by a combination of thermal analysis, rheology, mechanical, and water absorption properties. The flow characteristics of the uncured resin and composites were determined by dynamic rheometry. The curing behavior of the resin and composites was determined by differential scanning calorimetry (DSC). The presence of wood decreased the curing enthalpies and increased the curing peak temperature. The wood resin composite blends displayed good pseudoplastic behavior. Composites made with smaller wood particles showed more thermal stability and lower glass transition temperature (T<sub>g</sub>) because of the increased interaction between the fiber and the resin matrix. Extrusion experiments on the wood resin composites successfully produced a continuous rod. The extruded wood resin composite rods were cured (150℃ for 5 min) and showed good flexural properties. The successful extrusion of biobased novolac with wood demonstrates its potential for AM, making it a promising sustainable alternative for construction applications.</p></div>","PeriodicalId":810,"journal":{"name":"Wood Science and Technology","volume":"59 6","pages":""},"PeriodicalIF":3.0,"publicationDate":"2025-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s00226-025-01719-6.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145456600","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-10-28DOI: 10.1007/s00226-025-01700-3
Ruben De Blaere, Kévin Lievens, Victor Deklerck, Tom De Mil, Wannes Hubau, Hans Beeckman, Jan Verwaeren, Jan Van den Bulcke
Automating wood identification through computer vision offers improved objectivity, time-efficiency, and accuracy over traditional methods. Conventional wood anatomical assessments rely on intact mature tissue, avoiding damage (cracks, fungi deterioration, insect damage) and other anomalies (pith, bark, traumatic canals). The impact of using images from anomalous surfaces on automated identification remains underexplored in current research. This study evaluates the performance of convolutional neural networks (CNNs) for classifying the presence of anomalies on images, and studies the impact of anomalies on genus identification by in- or excluding images of anomalous surfaces in the training data and assessing recall on the test data. The Xception network architecture was used to train the two types of classification models, on macroscopic cross-sectional images of 26 Congolese wood genera. The first model was trained for binary classification on the presence or absence of anomalies on > 250.000 images of ~ 1000 Congolese tree species, demonstrating accuracy, precision, recall and f1-score of ~ 93% on 25.000 test images. This shows that CNNs can learn patterns to detect the presence of anomalies. The second model was trained and evaluated on a subset of those Congolese tree species, consisting of 26 timber genera with abundant different types of anomalies (cracks, fungi deterioration, insect damage, pith, bark, traumatic canals). Three different wood identification models were trained and evaluated on the images featuring a model trained only on all images (regardless of anomalies), a second model trained only on perfect (anomaly-free) images, and a third model trained only on images with anomalies. The three models were evaluated on different specimens and demonstrated macro-averaged recall scores of 88.4, 90.5%, and 79.1% for the respective models, showing that a model trained on images from intact end-grain wood/anomaly-free images performed best. Class (genus) specific recall scores demonstrated for the three models that model performance varies between genera. The class (genus) specific recall scores of Millettia, Tessmannia, Celtis, Afzelia, Beilschmiedia, and Vitex are highest for the model trained on all images (with and without anomalies). Conversely, the recall scores of Cynometra and Microcos were lower for this model. GradCAM analysis was performed to visualize which regions on images were more activated for classification (wood identification), and revealed that the model focuses more on anomaly-free regions for wood identification, underscoring the importance of clear wood anatomy in training CNNs for wood identification.
{"title":"Evaluating the effect of anomalous images on computer vision-based wood identification models","authors":"Ruben De Blaere, Kévin Lievens, Victor Deklerck, Tom De Mil, Wannes Hubau, Hans Beeckman, Jan Verwaeren, Jan Van den Bulcke","doi":"10.1007/s00226-025-01700-3","DOIUrl":"10.1007/s00226-025-01700-3","url":null,"abstract":"<div><p>Automating wood identification through computer vision offers improved objectivity, time-efficiency, and accuracy over traditional methods. Conventional wood anatomical assessments rely on intact mature tissue, avoiding damage (cracks, fungi deterioration, insect damage) and other anomalies (pith, bark, traumatic canals). The impact of using images from anomalous surfaces on automated identification remains underexplored in current research. This study evaluates the performance of convolutional neural networks (CNNs) for classifying the presence of anomalies on images, and studies the impact of anomalies on genus identification by in- or excluding images of anomalous surfaces in the training data and assessing recall on the test data. The Xception network architecture was used to train the two types of classification models, on macroscopic cross-sectional images of 26 Congolese wood genera. The first model was trained for binary classification on the presence or absence of anomalies on > 250.000 images of ~ 1000 Congolese tree species, demonstrating accuracy, precision, recall and f1-score of ~ 93% on 25.000 test images. This shows that CNNs can learn patterns to detect the presence of anomalies. The second model was trained and evaluated on a subset of those Congolese tree species, consisting of 26 timber genera with abundant different types of anomalies (cracks, fungi deterioration, insect damage, pith, bark, traumatic canals). Three different wood identification models were trained and evaluated on the images featuring a model trained only on all images (regardless of anomalies), a second model trained only on perfect (anomaly-free) images, and a third model trained only on images with anomalies. The three models were evaluated on different specimens and demonstrated macro-averaged recall scores of 88.4, 90.5%, and 79.1% for the respective models, showing that a model trained on images from intact end-grain wood/anomaly-free images performed best. Class (genus) specific recall scores demonstrated for the three models that model performance varies between genera. The class (genus) specific recall scores of <i>Millettia</i>,<i> Tessmannia</i>,<i> Celtis</i>,<i> Afzelia</i>,<i> Beilschmiedia</i>, and <i>Vitex</i> are highest for the model trained on all images (with and without anomalies). Conversely, the recall scores of <i>Cynometra</i> and <i>Microcos</i> were lower for this model. GradCAM analysis was performed to visualize which regions on images were more activated for classification (wood identification), and revealed that the model focuses more on anomaly-free regions for wood identification, underscoring the importance of clear wood anatomy in training CNNs for wood identification.</p></div>","PeriodicalId":810,"journal":{"name":"Wood Science and Technology","volume":"59 6","pages":""},"PeriodicalIF":3.0,"publicationDate":"2025-10-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145405544","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-10-24DOI: 10.1007/s00226-025-01714-x
Esra Ceylan, Ayben Kilic-Pekgözlü, Ayhan Gencer, Mehmet Akyüz, Berrin Gürler-Akyüz
The increasing emphasis on sustainable biorefinery processes has brought black liquor, a complex byproduct of pulp mills, to the fore as a pivotal source for extracting valuable organic compounds, particularly lignin. The chemical composition of black liquor exhibits significant variations depending on the lignocellulosic source, the pulping method, and the conditions during processing. By examining pH adjustments and analytical methods such as HPLC and GC-MS, this study provides insights into the chemical behavior of black liquor and proposes strategies for its efficient characterization and utilization. The presence of different acids (H2SO4, HCl, and H3PO4) and pH adjustments (2, 5.5, 7, 9) in black liquor significantly influence its physical properties, such as density and viscosity, as well as its chemical composition. Softwood black liquor showed greater viscosity changes due to pH levels, while hardwood black liquor was primarily affected by the type of acid used. Syringyl-type compounds dominate in hardwood black liquor, whereas softwood black liquor is richer in guaiacyl-type compounds such as vanillin and catechol. HPLC analyses revealed higher phenolic yields at higher pH levels (7–9), with vanillin and protocatechuic acid being most abundant in softwood samples and syringaldehyde and syringic acid in hardwood samples. The optimal pH for extracting lignin-derived phenolics is 5.5–7, while pH 2 is preferred for extracting organic acids, highlighting the critical role of pH in maximizing extraction efficiency.
{"title":"Method matters: the influence of the pH adjustment and liquid-liquid extraction on the analysis of kraft black liquors","authors":"Esra Ceylan, Ayben Kilic-Pekgözlü, Ayhan Gencer, Mehmet Akyüz, Berrin Gürler-Akyüz","doi":"10.1007/s00226-025-01714-x","DOIUrl":"10.1007/s00226-025-01714-x","url":null,"abstract":"<div><p>The increasing emphasis on sustainable biorefinery processes has brought black liquor, a complex byproduct of pulp mills, to the fore as a pivotal source for extracting valuable organic compounds, particularly lignin. The chemical composition of black liquor exhibits significant variations depending on the lignocellulosic source, the pulping method, and the conditions during processing. By examining pH adjustments and analytical methods such as HPLC and GC-MS, this study provides insights into the chemical behavior of black liquor and proposes strategies for its efficient characterization and utilization. The presence of different acids (H<sub>2</sub>SO<sub>4</sub>, HCl, and H<sub>3</sub>PO<sub>4</sub>) and pH adjustments (2, 5.5, 7, 9) in black liquor significantly influence its physical properties, such as density and viscosity, as well as its chemical composition. Softwood black liquor showed greater viscosity changes due to pH levels, while hardwood black liquor was primarily affected by the type of acid used. Syringyl-type compounds dominate in hardwood black liquor, whereas softwood black liquor is richer in guaiacyl-type compounds such as vanillin and catechol. HPLC analyses revealed higher phenolic yields at higher pH levels (7–9), with vanillin and protocatechuic acid being most abundant in softwood samples and syringaldehyde and syringic acid in hardwood samples. The optimal pH for extracting lignin-derived phenolics is 5.5–7, while pH 2 is preferred for extracting organic acids, highlighting the critical role of pH in maximizing extraction efficiency.</p></div>","PeriodicalId":810,"journal":{"name":"Wood Science and Technology","volume":"59 6","pages":""},"PeriodicalIF":3.0,"publicationDate":"2025-10-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145352434","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Addressing the issue that thick bamboo slices (≥ 1 mm) exhibit high bending stiffness and cause premature cutting-tip splitting, resulting in poor surface quality. This study investigated the effects of saturated steam treatment on the surface quality and mechanical properties of the bamboo during slicing process, and analyzed physicochemical mechanisms through XRD, FTIR, and SEM test. The results show that chemical functional groups, microstructure, and relative crystallinity of bamboo were changed, glass transition temperature and bending stiffness was reduced, and Mode I fracture toughness was enhanced, so that saturated steam treatment mitigates the degree of premature splitting during slicing and significantly improves surface quality. Under optimal softening conditions (160 °C/10 min), saturated steam treatment reduced sliced surface roughness by 37.98%, and lowered glass transition temperature by 19.67%, flexural strength and elastic modulus decreased by 59.66% and 42.88%, respectively, while Mode I critical displacement increased by 113.08% and ({G_{IC}})increased by 179.08%. Studying bamboo surface roughness, chemical, and mechanical properties are expected to lay a foundation for bamboo slicing, mechanics research, and slicing cracking.
解决竹片厚度(≥1mm)弯曲刚度大,导致刀尖过早劈裂,导致表面质量差的问题。本研究考察了饱和蒸汽处理对竹材切片过程中表面质量和力学性能的影响,并通过XRD、FTIR和SEM测试分析了其理化机理。结果表明:饱和蒸汽处理改变了竹材的化学官能团、微观结构和相对结晶度,降低了竹材的玻璃化转变温度和弯曲刚度,提高了竹材的I型断裂韧性,从而减轻了竹材切片过程中的过早劈裂程度,显著改善了竹材的表面质量。在最佳软化条件下(160°C/10 min),饱和蒸汽处理使切片表面粗糙度降低了37.98%, and lowered glass transition temperature by 19.67%, flexural strength and elastic modulus decreased by 59.66% and 42.88%, respectively, while Mode I critical displacement increased by 113.08% and ({G_{IC}})increased by 179.08%. Studying bamboo surface roughness, chemical, and mechanical properties are expected to lay a foundation for bamboo slicing, mechanics research, and slicing cracking.
{"title":"Effect of saturated steam on the surface quality and mechanical properties of sliced bamboo","authors":"Caimei Liu, Siyu Zhou, Xianjun Li, Fuming Chen, Xizhi Wu, Yuanshuo Huang, Hongqian Zhu","doi":"10.1007/s00226-025-01715-w","DOIUrl":"10.1007/s00226-025-01715-w","url":null,"abstract":"<div><p>Addressing the issue that thick bamboo slices (≥ 1 mm) exhibit high bending stiffness and cause premature cutting-tip splitting, resulting in poor surface quality. This study investigated the effects of saturated steam treatment on the surface quality and mechanical properties of the bamboo during slicing process, and analyzed physicochemical mechanisms through XRD, FTIR, and SEM test. The results show that chemical functional groups, microstructure, and relative crystallinity of bamboo were changed, glass transition temperature and bending stiffness was reduced, and Mode I fracture toughness was enhanced, so that saturated steam treatment mitigates the degree of premature splitting during slicing and significantly improves surface quality. Under optimal softening conditions (160 °C/10 min), saturated steam treatment reduced sliced surface roughness by 37.98%, and lowered glass transition temperature by 19.67%, flexural strength and elastic modulus decreased by 59.66% and 42.88%, respectively, while Mode I critical displacement increased by 113.08% and <span>({G_{IC}})</span>increased by 179.08%. Studying bamboo surface roughness, chemical, and mechanical properties are expected to lay a foundation for bamboo slicing, mechanics research, and slicing cracking.</p></div>","PeriodicalId":810,"journal":{"name":"Wood Science and Technology","volume":"59 6","pages":""},"PeriodicalIF":3.0,"publicationDate":"2025-10-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145352435","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}