Pub Date : 2021-09-01DOI: 10.5604/01.3001.0015.5562
M. Al-Waily, A. M. Jaafar
Purpose: In many military applications, composite materials have been used because of their high velocity impact resistance that helps absorption and dispersion energy. It is therefore used in armour and vehicles, aircraft and spacecraft that are subjected to impact of various shapes and velocities. Design/methodology/approach: In the theoretical part, the absorption energy equation for the sample was established by constructing an energy balance equation consisting of five types of energies, it is the compressive energy in the first region (the impact region), the tensile energy in the first region, the tensile energy in the second region, the energy of the shear plugging and the friction energy. Findings: It was found in the experiments that the tensile stress value increased by increasing the volume fraction of fibres to the polyester, and the value of compressive stress decreased. Also manufactured different types of impact samples with dimensions (20*20 cm2 ) and deferent thickness. The results were an increase in the amount of energy absorbed by increasing the ratio of the fibre to the polyester. It is found that the greatest effect in the equation of energy balance is the shear plugging energy, in which the value of the energy absorbed reached 38% of the total energy. And in the second degree friction energy, in which the value of the energy absorbed reached 27% of the total energy. while the other energies are relatively small but with important values, except for the tensile energy in the second region, the Kevlar-Polyester (40-60)%, so that the increase was more than four times the previous case. Research limitations/implications: Three types of reinforcing fibres were used: Kevlar, Carbon and Glass fibres with a matrix material as polyester. Six samples are made for tensile and compression testing, Kevlar-Polyester (30-70)%, Carbon-Polyester (30-70)%, Glass-Polyester (30-70)%, Kevlar-Polyester (40-60)%, Carbon-Polyester (40-60)% and Glass-Polyester (40-60)%. Practical implications: On the experimental part, experimental work tests were carried out to determine the mechanical properties of the samples such as tensile and compression tests as well as conducting the natural frequency test conducting the impact test by bullet to identify the effects and penetration incidence and compare this with the theoretical results. Originality/value: In this research high velocity impact is used with a bullet it diameter 9 mm, mass of 8 g, and a semi-circular projectile head with a specific velocity ranging from 210-365 m/s. The effect of the impact is studied theoretically and experimentally. The elastic deformation is increased for increasing the ratio of the fiber to the polyester and the depth of penetration is decreasing. The hybrid sample is affected in absorption energy and decreasing the penetration. Finally calculated for penetration behaviour theoretically and experimentally for different composite materials and comparison for the results
{"title":"Energy balance modelling of high velocity impact effect on composite plate structures","authors":"M. Al-Waily, A. M. Jaafar","doi":"10.5604/01.3001.0015.5562","DOIUrl":"https://doi.org/10.5604/01.3001.0015.5562","url":null,"abstract":"Purpose: In many military applications, composite materials have been used because of their high velocity impact resistance that helps absorption and dispersion energy. It is therefore used in armour and vehicles, aircraft and spacecraft that are subjected to impact of various shapes and velocities.\u0000Design/methodology/approach: In the theoretical part, the absorption energy equation for the sample was established by constructing an energy balance equation consisting of five types of energies, it is the compressive energy in the first region (the impact region), the tensile energy in the first region, the tensile energy in the second region, the energy of the shear plugging and the friction energy.\u0000Findings: It was found in the experiments that the tensile stress value increased by increasing the volume fraction of fibres to the polyester, and the value of compressive stress decreased. Also manufactured different types of impact samples with dimensions \u0000(20*20 cm2 ) and deferent thickness. The results were an increase in the amount of energy absorbed by increasing the ratio of the fibre to the polyester. It is found that the greatest effect in the equation of energy balance is the shear plugging energy, in which the value of the energy absorbed reached 38% of the total energy. And in the second degree friction energy, in which the value of the energy absorbed reached 27% of the total energy. while the other energies are relatively small but with important values, except for the tensile energy in the second region, the Kevlar-Polyester (40-60)%, so that the increase was more than four times the previous case.\u0000Research limitations/implications: Three types of reinforcing fibres were used: Kevlar, Carbon and Glass fibres with a matrix material as polyester. Six samples are made for tensile and compression testing, Kevlar-Polyester (30-70)%, Carbon-Polyester (30-70)%, Glass-Polyester (30-70)%, Kevlar-Polyester (40-60)%, Carbon-Polyester (40-60)% and Glass-Polyester (40-60)%.\u0000Practical implications: On the experimental part, experimental work tests were carried out to determine the mechanical properties of the samples such as tensile and compression tests as well as conducting the natural frequency test conducting the impact test by bullet to identify the effects and penetration incidence and compare this with the theoretical results.\u0000Originality/value: In this research high velocity impact is used with a bullet it diameter 9 mm, mass of 8 g, and a semi-circular projectile head with a specific velocity ranging from 210-365 m/s. The effect of the impact is studied theoretically and experimentally. The elastic deformation is increased for increasing the ratio of the fiber to the polyester and the depth of penetration is decreasing. The hybrid sample is affected in absorption energy and decreasing the penetration. Finally calculated for penetration behaviour theoretically and experimentally for different composite materials and comparison for the results ","PeriodicalId":8297,"journal":{"name":"Archives of materials science and engineering","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"48426281","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-09-01DOI: 10.5604/01.3001.0015.5561
A. Tomiczek
Purpose: of this paper is to determine the effect of manufacturing conditions, especially milling time, on the microstructure and phase composition of CoFe2O4 cobalt ferrite. Design/methodology/approach: Cobalt ferrite (CoFe2O4) has been synthesised from a stoichiometric mixture of CoCo3 and α-Fe2O3 powders in a high energy planetary mill. Annealing at 1000°C for 6 hours after milling was used to improve the solid-state reaction. Calcinated samples were analysed by X-ray diffraction (XRD), and transmission electron microscopy (TEM). The relationship between the milling time of powders, their microstructure, as well as their properties were evaluated. Particles size distribution and scanning electron microscopy (SEM) with energy-dispersive X-ray spectroscopy (EDX) examination were also made. Findings: CoFe2O4 ferrites were successfully synthesized by mechanical alloying of α-Fe2O3 and CoCO3 powders. The powder particles had undergone morphological changes with the increasing milling time. However, the milling time does not affect the ferrite formation rate. It is expected that the improvement of fabrication parameters can further enhance the properties of cobalt ferrite presented in this work. Research limitations/implications: Contribute to research on the structure and properties of cobalt ferrites manufactured by mechanical alloying. Practical implications: The reactive milling and subsequently annealing is an efficient route to synthesise cobalt ferrite powder. However, using steel milling equipment risks powder contamination with iron and chromium from the vials and balls. Originality/value: The results of the experimental research of the developed ferrite materials served as the basis for determining material properties and for further investigation.
{"title":"Effect of milling time on microstructure of cobalt ferrites synthesized by mechanical alloying","authors":"A. Tomiczek","doi":"10.5604/01.3001.0015.5561","DOIUrl":"https://doi.org/10.5604/01.3001.0015.5561","url":null,"abstract":"Purpose: of this paper is to determine the effect of manufacturing conditions, especially milling time, on the microstructure and phase composition of CoFe2O4 cobalt ferrite.\u0000Design/methodology/approach: Cobalt ferrite (CoFe2O4) has been synthesised from a stoichiometric mixture of CoCo3 and α-Fe2O3 powders in a high energy planetary mill. Annealing at 1000°C for 6 hours after milling was used to improve the solid-state reaction. Calcinated samples were analysed by X-ray diffraction (XRD), and transmission electron microscopy (TEM). The relationship between the milling time of powders, their microstructure, as well as their properties were evaluated. Particles size distribution and scanning electron microscopy (SEM) with energy-dispersive X-ray spectroscopy (EDX) examination were also made.\u0000Findings: CoFe2O4 ferrites were successfully synthesized by mechanical alloying of α-Fe2O3 and CoCO3 powders. The powder particles had undergone morphological changes with the increasing milling time. However, the milling time does not affect the ferrite formation rate. It is expected that the improvement of fabrication parameters can further enhance the properties of cobalt ferrite presented in this work.\u0000Research limitations/implications: Contribute to research on the structure and properties of cobalt ferrites manufactured by mechanical alloying.\u0000Practical implications: The reactive milling and subsequently annealing is an efficient route to synthesise cobalt ferrite powder. However, using steel milling equipment risks powder contamination with iron and chromium from the vials and balls.\u0000Originality/value: The results of the experimental research of the developed ferrite materials served as the basis for determining material properties and for further investigation.\u0000\u0000","PeriodicalId":8297,"journal":{"name":"Archives of materials science and engineering","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"48638842","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-09-01DOI: 10.5604/01.3001.0015.5563
O. Glotka, V.I. Olshanetskii
Purpose: Predicting the specifics of the distribution of alloying elements between secondary carbides, their topology, and morphology, as well as the composition for a single-crystal multicomponent system of the type Ni-11.5Cr-5Co-3.6Al-4.5Ti-7W-0.8Mo-0.06C using the calculated CALPHAD (passive experiment) versus scanning electron microscopy (active experiment). Design/methodology/approach: This work presents the results of studies of the distribution of chemical elements in the composition of carbides, depending on their content in the system. The studies were carried out using an electron microscope with computer analysis of images and chemical composition. Findings: It was found that the influence of alloying elements on the composition of carbides is complex and is described by complex dependencies that correlate well with the obtained experimental results. Research limitations/implications: An essential problem is the prediction of the structure and properties of superalloys without or with a minimum number of experiments. Practical implications: The obtained dependencies can be used both for designing new superalloys and for improving the compositions of industrial alloys. Originality/value: The value of this work is that the obtained dependences of the influence of alloying elements on the dissolution (precipitation) temperatures and the distribution of elements in secondary carbides in the superalloy of the Ni-11.5Cr-5Co-3.6Al-4.5Ti-7W-0.8Mo-0.06C system. It was found that changes in the course of the curves of temperature dependence on the element content closely correlate with thermodynamic processes occurring in the system, that is, the curves exhibit extrema accompanying the change in the stoichiometry of carbides or the precipitation of new phases.
{"title":"Mathematical forecasting composition of secondary carbides in the single-crystal superalloys","authors":"O. Glotka, V.I. Olshanetskii","doi":"10.5604/01.3001.0015.5563","DOIUrl":"https://doi.org/10.5604/01.3001.0015.5563","url":null,"abstract":"Purpose: Predicting the specifics of the distribution of alloying elements between secondary carbides, their topology, and morphology, as well as the composition for a single-crystal multicomponent system of the type Ni-11.5Cr-5Co-3.6Al-4.5Ti-7W-0.8Mo-0.06C using the calculated CALPHAD (passive experiment) versus scanning electron microscopy (active experiment).\u0000Design/methodology/approach: This work presents the results of studies of the distribution of chemical elements in the composition of carbides, depending on their content in the system. The studies were carried out using an electron microscope with computer analysis of images and chemical composition.\u0000Findings: It was found that the influence of alloying elements on the composition of carbides is complex and is described by complex dependencies that correlate well with the obtained experimental results.\u0000Research limitations/implications: An essential problem is the prediction of the structure and properties of superalloys without or with a minimum number of experiments.\u0000Practical implications: The obtained dependencies can be used both for designing new superalloys and for improving the compositions of industrial alloys.\u0000Originality/value: The value of this work is that the obtained dependences of the influence of alloying elements on the dissolution (precipitation) temperatures and the distribution of elements in secondary carbides in the superalloy of the Ni-11.5Cr-5Co-3.6Al-4.5Ti-7W-0.8Mo-0.06C system. It was found that changes in the course of the curves of temperature dependence on the element content closely correlate with thermodynamic processes occurring in the system, that is, the curves exhibit extrema accompanying the change in the stoichiometry of carbides or the precipitation of new phases.\u0000\u0000","PeriodicalId":8297,"journal":{"name":"Archives of materials science and engineering","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45292395","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-08-01DOI: 10.5604/01.3001.0015.4313
V. Peremitko, I. Kolomoyets
Purpose: Experimentally substantiate the influence of the orientation of zones of higher hardness on the wear mechanism of contact surfaces. Design/methodology/approach: Forming of variable composition within the working surfaces of parts is a common way to solve the problem of uneven wear. The tests were aimed at determining the characteristics of the layers surfaced with the orientation of the zones of high hardness. For this different tests and measurements were done. Before the test, samples of 45 steel were surfaced with a preliminary application of titanium carbide paste. Findings: As a result of researches it was found that different ways of the orientation of zones of higher hardness have different influences on the characteristics of a surface. The main conclusion is that the transverse orientation of such zones helps to increase the wear resistance of the surface and to save its original relief. Research limitations/implications: The roughness, wear resistance, zonal hardness, and relief of layers surfaced with the orientation of zones of higher hardness were studied. Practical implications: The results obtained are useful in the field of rolling production and mechanical engineering to avoid the uneven wear of parts and as a result to extend the term of their exploitation. Originality/value: In this paper the model concepts of wear process of surfaces with variable composition and measurements of characteristics of surface considering its local hardening are proposed.
{"title":"Influence of orientation of zones of higher hardness of composite layers on their resistance to wear","authors":"V. Peremitko, I. Kolomoyets","doi":"10.5604/01.3001.0015.4313","DOIUrl":"https://doi.org/10.5604/01.3001.0015.4313","url":null,"abstract":"Purpose: Experimentally substantiate the influence of the orientation of zones of higher hardness on the wear mechanism of contact surfaces. Design/methodology/approach: Forming of variable composition within the working surfaces of parts is a common way to solve the problem of uneven wear. The tests were aimed at determining the characteristics of the layers surfaced with the orientation of the zones of high hardness. For this different tests and measurements were done. Before the test, samples of 45 steel were surfaced with a preliminary application of titanium carbide paste. Findings: As a result of researches it was found that different ways of the orientation of zones of higher hardness have different influences on the characteristics of a surface. The main conclusion is that the transverse orientation of such zones helps to increase the wear resistance of the surface and to save its original relief. Research limitations/implications: The roughness, wear resistance, zonal hardness, and relief of layers surfaced with the orientation of zones of higher hardness were studied. Practical implications: The results obtained are useful in the field of rolling production and mechanical engineering to avoid the uneven wear of parts and as a result to extend the term of their exploitation. Originality/value: In this paper the model concepts of wear process of surfaces with variable composition and measurements of characteristics of surface considering its local hardening are proposed.\u0000\u0000","PeriodicalId":8297,"journal":{"name":"Archives of materials science and engineering","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-08-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45190548","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-08-01DOI: 10.5604/01.3001.0015.4312
O. Sabr, N. Al-Mutairi, A. Layla
Purpose: Low density polyethylene is commonly used polymer in the industry because of its unique structure and excellent overall performance. LDPE, is relatively low mechanical properties and thermal stability can sometimes limit its application in industry. Therefore, the development of particulate reinforced polymer composites is one of the highly promising methodologies in the area of next generation engineering products. Design/methodology/approach: Nano and Micro composite from low density polyethylene LDPE reinforced with different weight fraction of carbon black particles (CB) (2, 4 and 8)% prepared by first dispersion Nano and Micro carbon black particles CB in solvent and then mixing manually with low density polyethylene LDPE pellet and blended by twin-screw extruder, the current research study the mechanical properties (tensile strength, elastic modulus,and hardness), FTIR, DSC,and thermal conductivity of prepared nano and micro composites using two methodes and the morphological properties of nano-micro composites. Findings: The tensile strength of the LDPE/CB nano and micro composites improved at 2% and 4%, respectively, and decreasing at 8%, addition of carbon black nanoparticles led to increase the tensile strength of pure low-density polyethylene from 13.536 MPa to 19.71 MPa, and then dropping to 11.03 MPa at 8% percent,while the elastic modulus of LDPE/ CB nano and miro composites shows an improvement with all percentages of CB. The results show that the mechanical properties were improved by the addition carbon black nanoparticles more than addition micro- carbon black . FTIR show that physical interaction between LDPE and carbon black. The thermal conductivity improvement from 0.33 w/m.k for pur LDPE to 0.62234 w/m.k at 2% CB microparticle content and the reduced to 0.18645 w/m.k and 0.34063 w/m.k at (4 and 8)% micro-CB respectively , The thermal conductivity of LDPE-CB nano-composites is low in general than that the LDPE-CB microcomposite. DSC result show improvement in crystallization temperature Tc, melting temperature and degree of crystallization with addition nano and micro carbon black. Morever, SEM images revealed to uniform distribution and good bonding between LDPE and CB at low percentages and the precence of some agglomeration at high CB content.Research limitations/implications: This research studied the characteristics of both nano and micro composite materials prepared by two steps: mixing CB particles with solvent and then prepared by twin extruder which can be used packaging material, but the main limitation was the uniform distribution of nano and micro CB particles within the LDPE matrix. In a further study, prepare a blend from LDPE with other materials and improve the degradation of the blend that used in packaging application. Originality/value: LDPE with nanocomposites are of great interest because of their thermal stability, increased mechanical strength, stiffness, and low gas permeability, among other
{"title":"Characteristic of low-density polyethylene reinforcement with nano/micro particles of carbon black: a comparative study","authors":"O. Sabr, N. Al-Mutairi, A. Layla","doi":"10.5604/01.3001.0015.4312","DOIUrl":"https://doi.org/10.5604/01.3001.0015.4312","url":null,"abstract":"Purpose: Low density polyethylene is commonly used polymer in the industry because of its unique structure and excellent overall performance. LDPE, is relatively low mechanical properties and thermal stability can sometimes limit its application in industry. Therefore, the development of particulate reinforced polymer composites is one of the highly promising methodologies in the area of next generation engineering products. Design/methodology/approach: Nano and Micro composite from low density polyethylene LDPE reinforced with different weight fraction of carbon black particles (CB) (2, 4 and 8)% prepared by first dispersion Nano and Micro carbon black particles CB in solvent and then mixing manually with low density polyethylene LDPE pellet and blended by twin-screw extruder, the current research study the mechanical properties (tensile strength, elastic modulus,and hardness), FTIR, DSC,and thermal conductivity of prepared nano and micro composites using two methodes and the morphological properties of nano-micro composites. Findings: The tensile strength of the LDPE/CB nano and micro composites improved at 2% and 4%, respectively, and decreasing at 8%, addition of carbon black nanoparticles led to increase the tensile strength of pure low-density polyethylene from 13.536 MPa to 19.71 MPa, and then dropping to 11.03 MPa at 8% percent,while the elastic modulus of LDPE/ CB nano and miro composites shows an improvement with all percentages of CB. The results show that the mechanical properties were improved by the addition carbon black nanoparticles more than addition micro- carbon black . FTIR show that physical interaction between LDPE and carbon black. The thermal conductivity improvement from 0.33 w/m.k for pur LDPE to 0.62234 w/m.k at 2% CB microparticle content and the reduced to 0.18645 w/m.k and 0.34063 w/m.k at (4 and 8)% micro-CB respectively , The thermal conductivity of LDPE-CB nano-composites is low in general than that the LDPE-CB microcomposite. DSC result show improvement in crystallization temperature Tc, melting temperature and degree of crystallization with addition nano and micro carbon black. Morever, SEM images revealed to uniform distribution and good bonding between LDPE and CB at low percentages and the precence of some agglomeration at high CB content.Research limitations/implications: This research studied the characteristics of both nano and micro composite materials prepared by two steps: mixing CB particles with solvent and then prepared by twin extruder which can be used packaging material, but the main limitation was the uniform distribution of nano and micro CB particles within the LDPE matrix. In a further study, prepare a blend from LDPE with other materials and improve the degradation of the blend that used in packaging application. Originality/value: LDPE with nanocomposites are of great interest because of their thermal stability, increased mechanical strength, stiffness, and low gas permeability, among other ","PeriodicalId":8297,"journal":{"name":"Archives of materials science and engineering","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-08-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44446098","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-08-01DOI: 10.5604/01.3001.0015.4314
S. Bakhy, M. Al-Waily, M. Al-shammari
Purpose: In this study, the free vibration analysis of functionally graded materials (FGMs) sandwich beams having different core metals and thicknesses is considered. The variation of material through the thickness of functionally graded beams follows the power-law distribution. The displacement field is based on the classical beam theory. The wide applications of functionally graded materials (FGMs) sandwich structures in automotive, marine construction, transportation, and aerospace industries have attracted much attention, because of its excellent bending rigidity, low specific weight, and distinguished vibration characteristics. Design/methodology/approach: A mathematical formulation for a sandwich beam comprised of FG core with two layers of ceramic and metal, while the face sheets are made of homogenous material has been derived based on the Euler–Bernoulli beam theory. Findings: The main objective of this work is to obtain the natural frequencies of the FG sandwich beam considering different parameters. Research limitations/implications: The important parameters are the gradient index, slenderness ratio, core metal type, and end support conditions. The finite element analysis (FEA), combined with commercial Ansys software 2021 R1, is used to verify the accuracy of the obtained analytical solution results. Practical implications: It was found that the natural frequency parameters, the mode shapes, and the dynamic response are considerably affected by the index of volume fraction, the ratio as well as face FGM core constituents. Finally, the beam thickness was dividing into frequent numbers of layers to examine the impact of many layers' effect on the obtained results. Originality/value: It is concluded, that the increase in the number of layers prompts an increment within the frequency parameter results' accuracy for the selected models. Numerical results are compared to those obtained from the analytical solution. It is found that the dimensionless fundamental frequency decreases as the material gradient index increases, and there is a good agreement between two solutions with a maximum error percentage of no more than 5%.
{"title":"Analytical and numerical investigation of the free vibration of functionally graded materials sandwich beams","authors":"S. Bakhy, M. Al-Waily, M. Al-shammari","doi":"10.5604/01.3001.0015.4314","DOIUrl":"https://doi.org/10.5604/01.3001.0015.4314","url":null,"abstract":"Purpose: In this study, the free vibration analysis of functionally graded materials (FGMs) sandwich beams having different core metals and thicknesses is considered. The variation of material through the thickness of functionally graded beams follows the power-law distribution. The displacement field is based on the classical beam theory. The wide applications of functionally graded materials (FGMs) sandwich structures in automotive, marine construction, transportation, and aerospace industries have attracted much attention, because of its excellent bending rigidity, low specific weight, and distinguished vibration characteristics. Design/methodology/approach: A mathematical formulation for a sandwich beam comprised of FG core with two layers of ceramic and metal, while the face sheets are made of homogenous material has been derived based on the Euler–Bernoulli beam theory. Findings: The main objective of this work is to obtain the natural frequencies of the FG sandwich beam considering different parameters. Research limitations/implications: The important parameters are the gradient index, slenderness ratio, core metal type, and end support conditions. The finite element analysis (FEA), combined with commercial Ansys software 2021 R1, is used to verify the accuracy of the obtained analytical solution results. Practical implications: It was found that the natural frequency parameters, the mode shapes, and the dynamic response are considerably affected by the index of volume fraction, the ratio as well as face FGM core constituents. Finally, the beam thickness was dividing into frequent numbers of layers to examine the impact of many layers' effect on the obtained results. Originality/value: It is concluded, that the increase in the number of layers prompts an increment within the frequency parameter results' accuracy for the selected models. Numerical results are compared to those obtained from the analytical solution. It is found that the dimensionless fundamental frequency decreases as the material gradient index increases, and there is a good agreement between two solutions with a maximum error percentage of no more than 5%.\u0000\u0000","PeriodicalId":8297,"journal":{"name":"Archives of materials science and engineering","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-08-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"48293663","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-07-01DOI: 10.5604/01.3001.0015.3593
E. Njim, S. Bakhy, M. Al-Waily
Purpose: This study introduces a new approximated analytical solution of the free vibration analysis to evaluate the natural frequencies of functionally graded rectangular sandwich plates with porosities. Design/methodology/approach: The kinematic relations are developed based on the classical plate theory (CPT), and the governing differential equation is derived by employing the Rayleigh-Ritz approximate method. The FGM plate is assumed made of an isotropic material that has an even distribution of porosities. The materials properties varying smoothly in the thickness direction only according to the power-law scheme. Findings: The influences of changing the gradient index, porosity distribution, boundary conditions, and geometrical properties on the free vibration characteristics of functionally graded sandwich plates are analysed. Research limitations/implications: A detailed numerical investigation is carried out using the finite element method with the help of ANSYS 2020 R2 software to validate the results of the proposed analytical solution. Originality/value: The results with different boundary conditions show the influence of porosity distribution on the free vibration characteristics of FG sandwich plates. The results indicated a good agreement between the approximated method such as the Rayleigh-Ritz and the finite element method with an error percentage of no more than 5%.
{"title":"Analytical and numerical free vibration analysis of porous functionally graded materials (FGPMs) sandwich plate using Rayleigh-Ritz method","authors":"E. Njim, S. Bakhy, M. Al-Waily","doi":"10.5604/01.3001.0015.3593","DOIUrl":"https://doi.org/10.5604/01.3001.0015.3593","url":null,"abstract":"Purpose: This study introduces a new approximated analytical solution of the free vibration\u0000analysis to evaluate the natural frequencies of functionally graded rectangular sandwich\u0000plates with porosities.\u0000Design/methodology/approach: The kinematic relations are developed based on the\u0000classical plate theory (CPT), and the governing differential equation is derived by employing\u0000the Rayleigh-Ritz approximate method. The FGM plate is assumed made of an isotropic\u0000material that has an even distribution of porosities. The materials properties varying\u0000smoothly in the thickness direction only according to the power-law scheme.\u0000Findings: The influences of changing the gradient index, porosity distribution, boundary\u0000conditions, and geometrical properties on the free vibration characteristics of functionally\u0000graded sandwich plates are analysed.\u0000Research limitations/implications: A detailed numerical investigation is carried out\u0000using the finite element method with the help of ANSYS 2020 R2 software to validate the\u0000results of the proposed analytical solution.\u0000Originality/value: The results with different boundary conditions show the influence of\u0000porosity distribution on the free vibration characteristics of FG sandwich plates. The results\u0000indicated a good agreement between the approximated method such as the Rayleigh-Ritz\u0000and the finite element method with an error percentage of no more than 5%.\u0000\u0000","PeriodicalId":8297,"journal":{"name":"Archives of materials science and engineering","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42327724","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-07-01DOI: 10.5604/01.3001.0015.3591
L. Poberezhny, A. Hrytsanchyk, O. Mandryk, L. Poberezhna, P. Popovych, O. Shevchuk, B. Mishchuk, Y. Rudyak
Purpose: Determination of regularities of joint action of mechanical stresses, formation water and hydrate formation on corrosion of material of flow pipelines. Design/methodology/approach: According to the analysis of reservoir water of the investigated deposits, it was found that the main corrosive component is soluble chlorides. Proposed for corrosion and corrosion-mechanical tests of 6 model environments. An estimation of the influence of stress concentration, depending on the defects of the inner wall of the pipe, was carried out, and the nominal local stresses in the pipeline was carried. Findings: The basic regularities of influence of stress and hydration formation on corrosion and localization of corrosion processes and on the kinetics of deformation of samples are described. For samples made of steel 20 and 17GS, an increase in the velocity of general and local corrosion for samples sustained in the gas hydrate was observed compared to the control results obtained, the coefficient of influence of the gas hydrate on corrosion was calculated. Research limitations/implications: The obtained results are valid for thermobaric operating conditions of well flow lines. Practical implications: The data obtained in the work on the patterns of corrosion processes and the impact of hydrate formation on them will allow to identify potentially dangerous areas of flow lines and prevent emergencies. Originality/value: Based on the analysis of the geometric dimensions of the defects, the effective stress concentration coefficients are calculated, and it is shown that the stresses in the vicinity of corrosion defects in normal operating modes range from 164 to 545 MPa.
{"title":"Gas hydrates impact on corrosion of the well flow lines material","authors":"L. Poberezhny, A. Hrytsanchyk, O. Mandryk, L. Poberezhna, P. Popovych, O. Shevchuk, B. Mishchuk, Y. Rudyak","doi":"10.5604/01.3001.0015.3591","DOIUrl":"https://doi.org/10.5604/01.3001.0015.3591","url":null,"abstract":"Purpose: Determination of regularities of joint action of mechanical stresses, formation water and hydrate formation on corrosion of material of flow pipelines. Design/methodology/approach: According to the analysis of reservoir water of the investigated deposits, it was found that the main corrosive component is soluble chlorides. Proposed for corrosion and corrosion-mechanical tests of 6 model environments. An estimation of the influence of stress concentration, depending on the defects of the inner wall of the pipe, was carried out, and the nominal local stresses in the pipeline was carried. Findings: The basic regularities of influence of stress and hydration formation on corrosion and localization of corrosion processes and on the kinetics of deformation of samples are described. For samples made of steel 20 and 17GS, an increase in the velocity of general and local corrosion for samples sustained in the gas hydrate was observed compared to the control results obtained, the coefficient of influence of the gas hydrate on corrosion was calculated. Research limitations/implications: The obtained results are valid for thermobaric operating conditions of well flow lines. Practical implications: The data obtained in the work on the patterns of corrosion processes and the impact of hydrate formation on them will allow to identify potentially dangerous areas of flow lines and prevent emergencies. Originality/value: Based on the analysis of the geometric dimensions of the defects, the effective stress concentration coefficients are calculated, and it is shown that the stresses in the vicinity of corrosion defects in normal operating modes range from 164 to 545 MPa.\u0000\u0000","PeriodicalId":8297,"journal":{"name":"Archives of materials science and engineering","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"48104240","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-07-01DOI: 10.5604/01.3001.0015.3592
S. Kovachov, I. Bogdanov, D. O. Pimenov, V. Bondarenko, A. A. Konovalenko, M. Skurska, I. Konovalenko, Y. Suchikova
Purpose: The article proposes a methodology for determining the chemical quality criterion of porous layers synthesized on the surface of semiconductors, based on taking into account the chemical parameters of the surface that can affect the properties of nanostructures. Design/methodology/approach: The chemical quality criterion was evaluated in terms of stoichiometry, stability of structures over time, uniformity of distribution over the surface, and the presence of an oxide phase. As an example, a calculation is demonstrated for the por-InP/InP structure synthesized on a mono-InP surface. The results of calculating the chemical quality criterion were evaluated using the Harrington scale to rank samples by quality level. Findings: A chemical criterion for the quality of porous layers synthesized on the surface of semiconductors has been developed. This criterion contains a set of indicators sufficient for a comprehensive assessment of the surface condition and is universal in nature. The studies carried out make it possible to reasonably approach the determination of the modes of electrochemical processing of semiconductors and open up new perspectives in the construction of a model of self-organization of a porous structure. Research limitations/implications: The chemical quality criterion does not allow evaluating the obtained nanostructures in terms of geometric parameters. Therefore, in the future, there is a need to develop a morphological quality criterion and determine a methodology for assessing a generalized quality criterion for nanostructures synthesized on the surface of semiconductors, which may include economic, environmental, technological indicators, and the like. Practical implications: Study results are expedient from a practical point of view, since they make it possible to reasonably approach the determination of the modes of electrochemical processing of semiconductors, synthesize nanostructures with predetermined properties, and create standard samples of nanomaterial composition.Originality/value: Methodology for assessing the quality of porous semiconductors by a chemical criterion has been applied for the first time in engineering science. The article will be useful to engineers, who are engaged in the synthesis of nanostructures, researchers and scientists, as well as specialists in nanometrology.
{"title":"Chemical evaluation of the quality of nanostructures synthesized on the surface of indium phosphide","authors":"S. Kovachov, I. Bogdanov, D. O. Pimenov, V. Bondarenko, A. A. Konovalenko, M. Skurska, I. Konovalenko, Y. Suchikova","doi":"10.5604/01.3001.0015.3592","DOIUrl":"https://doi.org/10.5604/01.3001.0015.3592","url":null,"abstract":"Purpose: The article proposes a methodology for determining the chemical quality criterion\u0000of porous layers synthesized on the surface of semiconductors, based on taking into account\u0000the chemical parameters of the surface that can affect the properties of nanostructures.\u0000Design/methodology/approach: The chemical quality criterion was evaluated in terms\u0000of stoichiometry, stability of structures over time, uniformity of distribution over the surface,\u0000and the presence of an oxide phase. As an example, a calculation is demonstrated for the\u0000por-InP/InP structure synthesized on a mono-InP surface. The results of calculating the\u0000chemical quality criterion were evaluated using the Harrington scale to rank samples by\u0000quality level.\u0000Findings: A chemical criterion for the quality of porous layers synthesized on the surface\u0000of semiconductors has been developed. This criterion contains a set of indicators sufficient\u0000for a comprehensive assessment of the surface condition and is universal in nature. The\u0000studies carried out make it possible to reasonably approach the determination of the modes\u0000of electrochemical processing of semiconductors and open up new perspectives in the\u0000construction of a model of self-organization of a porous structure.\u0000Research limitations/implications: The chemical quality criterion does not allow\u0000evaluating the obtained nanostructures in terms of geometric parameters. Therefore, in\u0000the future, there is a need to develop a morphological quality criterion and determine a\u0000methodology for assessing a generalized quality criterion for nanostructures synthesized on\u0000the surface of semiconductors, which may include economic, environmental, technological\u0000indicators, and the like.\u0000Practical implications: Study results are expedient from a practical point of view, since they\u0000make it possible to reasonably approach the determination of the modes of electrochemical\u0000processing of semiconductors, synthesize nanostructures with predetermined properties,\u0000and create standard samples of nanomaterial composition.Originality/value: Methodology for assessing the quality of porous semiconductors by a\u0000chemical criterion has been applied for the first time in engineering science. The article will\u0000be useful to engineers, who are engaged in the synthesis of nanostructures, researchers and\u0000scientists, as well as specialists in nanometrology.\u0000\u0000","PeriodicalId":8297,"journal":{"name":"Archives of materials science and engineering","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46078385","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-06-01DOI: 10.5604/01.3001.0015.2625
V. Kulyk, Z. Duriagina, B. Vasyliv, V. Vavrukh, T. Kovbasiuk, M. Holovchuk
Purpose: The purpose of this work is to evaluate the propensity to brittle fracture of YSZ ceramics stabilized by the various amount of yttria, based on a study of changes in the microstructure, phase composition, and fracture micromechanisms. Design/methodology/approach: The series of 3YSZ, 4YSZ, and 5YSZ ceramic specimens were sintered in an argon atmosphere. Three sintering temperatures were used for each series: 1450°C, 1500°C, and 1550°C. Microhardness measurements were performed on a NOVOTEST TC-MKB1 microhardness tester. The configuration of the imprints and cracks formed was studied on an optical microscope Neophot-21. The fracture toughness of the material was estimated using both the Vickers indentation method and a single-edge notch beam (SENB) test performed under three-point bending at 20°C in air. The microstructure and morphology of the fracture surface of the specimens were studied using a scanning electron microscope Carl Zeiss EVO-40XVP. The chemical composition was determined using an INCA ENERGY 350 spectrometer. Findings: Peculiarities of changes in the microstructure, the morphology of specimens fracture surface, and mechanical characteristics of YSZ ceramic materials of different chemical and phase compositions sintered in a temperature range of 1450°C to 1550°C are found. Research limitations/implications: To study the actual behaviour of YSZ ceramic materials under operating conditions, it is necessary to evaluate their Young’s moduli, strength, microhardness, and fracture toughness in an operating environment of the corresponding parameters (temperature, pressure, etc.).Practical implications: Based on the developed approach to estimating the propensity to brittle fracture of the formed YSZ ceramic microstructure, it is possible to obtain YSZ ceramic material that will provide the necessary physical and mechanical properties of a wide variety of precision ceramic products. Originality/value: An approach to estimating the propensity to brittle fracture of YSZ ceramics stabilized by the various amount of yttria is proposed based on two methods of evaluating crack growth resistance of materials, namely, the Vickers indentation method and SENB method.
目的:通过研究不同钇含量的YSZ陶瓷的微观结构、相组成和断裂微观机制的变化，评价不同钇含量的YSZ陶瓷的脆性断裂倾向。设计/方法/方法:3YSZ、4YSZ和5YSZ系列陶瓷试样在氩气气氛下烧结。每个系列采用三种烧结温度:1450℃、1500℃和1550℃。显微硬度测量采用NOVOTEST TC-MKB1显微硬度计。在光学显微镜Neophot-21上研究了压痕和裂纹的形态。材料的断裂韧性通过维氏压痕法和单刃缺口梁(SENB)测试在20°C空气中进行三点弯曲。采用卡尔蔡司EVO-40XVP扫描电子显微镜对试样断口的微观组织和形貌进行了研究。化学成分用INCA ENERGY 350光谱仪测定。发现:不同化学成分和相组成的YSZ陶瓷材料在1450℃~ 1550℃的烧结温度范围内，其显微组织、试样断口形貌和力学特性均有不同的变化。研究局限/启示:为了研究YSZ陶瓷材料在工作条件下的实际行为，有必要在相应参数(温度、压力等)的工作环境中评估其杨氏模量、强度、显微硬度和断裂韧性。实际意义:基于已开发的方法来估计形成的YSZ陶瓷微观结构的脆性断裂倾向，可以获得YSZ陶瓷材料，该材料将提供各种精密陶瓷产品所需的物理和机械性能。独创性/价值:基于两种评价材料抗裂纹扩展能力的方法，即维氏压痕法和SENB法，提出了一种评价不同钇量稳定的YSZ陶瓷脆性断裂倾向的方法。
{"title":"Effects of yttria content and sintering temperature on the microstructure and tendency to brittle fracture of yttria-stabilized zirconia","authors":"V. Kulyk, Z. Duriagina, B. Vasyliv, V. Vavrukh, T. Kovbasiuk, M. Holovchuk","doi":"10.5604/01.3001.0015.2625","DOIUrl":"https://doi.org/10.5604/01.3001.0015.2625","url":null,"abstract":"Purpose: The purpose of this work is to evaluate the propensity to brittle fracture of YSZ ceramics stabilized by the various amount of yttria, based on a study of changes in the microstructure, phase composition, and fracture micromechanisms. Design/methodology/approach: The series of 3YSZ, 4YSZ, and 5YSZ ceramic specimens were sintered in an argon atmosphere. Three sintering temperatures were used for each series: 1450°C, 1500°C, and 1550°C. Microhardness measurements were performed on a NOVOTEST TC-MKB1 microhardness tester. The configuration of the imprints and cracks formed was studied on an optical microscope Neophot-21. The fracture toughness of the material was estimated using both the Vickers indentation method and a single-edge notch beam (SENB) test performed under three-point bending at 20°C in air. The microstructure and morphology of the fracture surface of the specimens were studied using a scanning electron microscope Carl Zeiss EVO-40XVP. The chemical composition was determined using an INCA ENERGY 350 spectrometer. Findings: Peculiarities of changes in the microstructure, the morphology of specimens fracture surface, and mechanical characteristics of YSZ ceramic materials of different chemical and phase compositions sintered in a temperature range of 1450°C to 1550°C are found. Research limitations/implications: To study the actual behaviour of YSZ ceramic materials under operating conditions, it is necessary to evaluate their Young’s moduli, strength, microhardness, and fracture toughness in an operating environment of the corresponding parameters (temperature, pressure, etc.).Practical implications: Based on the developed approach to estimating the propensity to brittle fracture of the formed YSZ ceramic microstructure, it is possible to obtain YSZ ceramic material that will provide the necessary physical and mechanical properties of a wide variety of precision ceramic products. Originality/value: An approach to estimating the propensity to brittle fracture of YSZ ceramics stabilized by the various amount of yttria is proposed based on two methods of evaluating crack growth resistance of materials, namely, the Vickers indentation method and SENB method.\u0000\u0000","PeriodicalId":8297,"journal":{"name":"Archives of materials science and engineering","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45571769","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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