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Flow Effect on Si Crystals and Mn-Phases in Hypereutectic and Eutectic Al-Si-Mn Alloys 流动对超共晶和共晶铝硅锰合金中硅晶体和锰相的影响
IF 0.6 Q3 Materials Science Pub Date : 2023-12-11 DOI: 10.24425/afe.2023.146681
P. Mikołajczak
were
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引用次数: 0
Comparison of Tensile Properties of Nb Grain Refined A206 Alloy by Gravity and Tilt Casting 重力铸造和倾斜铸造铌晶粒细化 A206 合金的拉伸性能比较
IF 0.6 Q3 Materials Science Pub Date : 2023-12-11 DOI: 10.24425/afe.2023.146678
N. Palamutcu, K. Dizdar, H. Sahin, D. Dispinar
Turbulent filling of a mould is one of the ways to introduce extrinsic defects into the cast part that could deteriorate many properties of any casting. The turbulence can be easily eliminated by counter gravity casting. In gravity casting, tapered downsprue, tapered runner is needed such that the mould cavity is filled counter-gravity from the bottom which is the only best way to eliminate turbulence during filling. Tilt casting method also exists which has the potential to quiescently transfer the liquid into the mould cavity. In this work, gravity and tilt casting methods were used to evaluate the tensile properties of Nb grain refined 206 alloy. Three different Nb contents were investigated: 0.025, 0.05 and 0.1 wt% ratios and it was found that 0.05 wt% revealed the highest tensile properties. On the other hand, when the intrusion of surface folded oxides was eliminated during filling, it was found that mechanical properties were increased significantly, and particularly, the toughness was increased by two folds when tilt casting was applied compared to gravity casting.
湍流充型是在铸件中引入外在缺陷的方法之一,这种缺陷会降低铸件的许多性能。反重力铸造可以轻松消除湍流。在重力铸造中,需要使用锥形下浇口、锥形流道,使模具型腔从底部反重力填充,这是消除填充过程中湍流的唯一最佳方法。倾斜浇注法也有可能将液体安静地注入模腔。在这项工作中,使用重力和倾斜铸造法评估了铌晶粒细化 206 合金的拉伸性能。研究了三种不同的铌含量:结果发现,0.05 wt% 的铌含量显示出最高的拉伸性能。另一方面,在填充过程中消除了表面折叠氧化物的侵入后,发现机械性能显著提高,尤其是倾斜铸造与重力铸造相比,韧性提高了两倍。
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引用次数: 0
Computed Tomography and Scanning Electron Microscopy Analysis of a Friction Stir Welded Al-Cu Joint 摩擦搅拌焊接铝铜接头的计算机断层扫描和扫描电子显微镜分析
IF 0.6 Q3 Materials Science Pub Date : 2023-12-11 DOI: 10.24425/afe.2023.146680
W. P. Depczyński, D. Bańkowski, P. Młynarczyk
The study aimed touse3D computed tomography (CT) to analyse a joint between two dissimilar materials produced by friction stir welding (FSW). As the materials joined, i
该研究旨在利用三维计算机断层扫描(CT)分析两种异种材料通过搅拌摩擦焊(FSW)产生的接头。由于接合的材料
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引用次数: 0
A Novel Approach for Durability Evaluation of Metal Protective Coatings in Dynamic Interplay with the Liquid Alloy 金属保护涂层与液态合金动态相互作用耐久性评价新方法
Q3 Materials Science Pub Date : 2023-11-13 DOI: 10.24425/afe.2023.146677
The article describes a new test method to quickly evaluate the durability of a protective coating to dynamic contact with liquid metal. The essence of the method is the movement of a drop of liquid metal inside a rotating ring, covered from the inside with the protective coating under test. The parameters determined in the test are analogous to the classic pin-on-disk tribological test. The method was tested for the system: liquid alloy 2017A vs. AlTiN coating on a copper substrate. The test temperature was 750°C
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引用次数: 0
Investigations Concerning Improvements of the Knock Out Property of Ceramic Moulds Applied in the Investment Casting Technology 在熔模铸造技术中提高陶瓷模具敲出性能的研究
Q3 Materials Science Pub Date : 2023-11-08 DOI: 10.24425/afe.2023.146676
In lost wax technology, self-supporting ceramic moulds are made, which must have adequate strength after being filled with liquid metal. The final structural strength is determined by such factors as the thickness of the individual layers applied to the wax model resulting from the viscosity of the liquid mass, the specific strength of the layers formed, and the heat treatment of the moulds. The development of technology and materials is moving in the direction of increasing the specific strength of self-supporting ceramic moulds. The consequence of this is that the final strength of these moulds is too high, making it difficult to knock castings out of the moulds. Removing mould remnants from holes, closed spaces of the casting, corners, sharp edges, variable cross sections and etc. is cumbersome. In order to remove mould remnants from the casting, a method is used to dissolve them in heated solutions of suitable chemical composition and reaction. The paper presents the results of research on a new solution, the essence of which is the production of layers in a ceramic mould, in the middle zone of the mould, characterized by a significantly reduced final strength, achieved after firing. These layers are produced using a different liquid ceramic mass than the base one, based on an organic binder. As a result, thanks to the embedded layer, very good knock-out of castings is achieved and separation of residual ceramic mass. Special layers can be incorporated over the entire surface or only in those places where the bonding of the casting surface and ceramic mass occurs.
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引用次数: 0
Microwave-Hardened Moulding Sands with Hydrated Sodium Silicate for Modified Ablation Casting 改性烧蚀铸造用水玻璃微波硬化型砂
IF 0.6 Q3 Materials Science Pub Date : 2023-11-06 DOI: 10.24425/AFE.2019.127122
S. Puzio, J. Kamińska, K. Major-Gabryś, M. Angrecki, M. Hosadyna-Kondracka
The aim of this study is to demonstrate the possibility of using moulds made from the environmentally friendly sands with hydrated sodium silicate in modified ablation casting. The ablation casting technology is primarily intended for castings with diversified wall thickness and complex shapes made in sand moulds. The article presents the effect of binder content and hardening time on the bending strength R gu of moulding sands with binders based on hydrated sodium silicate hardened by microwave technology. The aim of the research was to develop an optimal sand composition that would provide the strength necessary to make a mould capable of withstanding the modified ablation casting process. At the same time, the sand composition should guarantee the susceptibility of the mould to the destructive action of the ablation medium, which in this case is water. Tests have shown that microwave hardening provides satisfactory moulds’ strength properties even at a low binder content in the sand mixture.
本研究的目的是证明在改性烧蚀铸造中使用由环保型砂和水合硅酸钠制成的模具的可能性。烧蚀铸造技术主要用于在砂型中制造具有多种壁厚和复杂形状的铸件。研究了微波硬化水玻璃粘结剂对型砂抗弯强度R - gu的影响。研究的目的是开发一种最佳的砂型成分,以提供必要的强度,使模具能够承受改进的烧蚀铸造工艺。同时,砂的组成应保证模具对烧蚀介质的破坏作用的敏感性,在这种情况下,烧蚀介质是水。试验表明,即使在砂混合物中粘结剂含量较低的情况下,微波硬化也能提供令人满意的模具强度性能。
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引用次数: 3
The Analysis of Microhardness Variations of Hydroformed P265TR1 Steel Axisymmetric Elements from Tubes 液压成形P265TR1钢管轴对称件显微硬度变化分析
Q3 Materials Science Pub Date : 2023-11-06 DOI: 10.24425/afe.2020.133333
The paper discusses the effect of upsetting ratio on distribution of the microhardness in longitudinal sections of hydroformed axisymmetric elements made from P265TR1 steel. The experimental research of hydroforming was carried out at a special stand which included a press with tooling and a hydraulic feeding system of oil. The measurements of microhardness were taken with a MATSUZAWA MMT-X3 Vickers hardness tester at a load of 100 g. The samples used in the tests were prepared from tube segments with a thin-wall ratio of 0.045. In the experiment, steel components were formed at upsetting coefficients of 0.07 and 0.09. For an established course of pressure and upsetting force, a series of steel components with exact representation of the die-cavity was formed. The paper provides a comparison of the microhardness distributions in three zones of longitudinal sections of axisymmetric elements at different degrees of material deformation. The greatest values of microhardness occurred in the area of cap for components at an upsetting coefficient 0.09.
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引用次数: 0
Thermal Stresses in the Accessories of Heat Treatment Furnaces vs Cooling Kinetics 热处理炉附件的热应力与冷却动力学
Q3 Materials Science Pub Date : 2023-11-06 DOI: 10.24425/afe.2019.127146
A. Bajwoluk, P. Gutowski
Depending on the course of the processes of heat treatment and thermo-chemical treatment, the technological equipment of heat treatment furnaces is exposed to different operating conditions, as the said processes differ among themselves in the temperature of annealing and atmosphere prevailing in the furnace chamber, in the duration of a single work cycle and in the type and temperature of the coolant. These differences affect the magnitude of stresses occurring in each cycle of the operation of furnace accessories, and thus play an important role in fatigue processes leading to the destruction of these accessories. The kinetics of temperature changes during each cooling process plays an important role in the formation of thermal stresses on the cross-section of the cooled parts. It depends on many factors, including the initial cooling temperature, the type and temperature of the cooling medium, or the dimensions and shape of the object. This article presents a numerical analysis of the effect of the initial temperature on the distribution of stresses on the cross-section of the grate ribs, generated in the first few seconds of the cooling process carried out in two cooling media, i.e. hardening oil and water. The analysis was carried out by the finite element method, based on the results of experimental testes of temperature changes in the rib during its cooling.
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引用次数: 2
Analysis of Inorganic Binder Bridges Destruction after Thermal Load 无机粘结剂桥梁热载荷破坏分析
Q3 Materials Science Pub Date : 2023-11-06 DOI: 10.24425/afe.2019.127111
I. Vaskova, M. Conev
Recently, the use of inorganic binders cured by heat as a progressive technology for large scale production of cores is widely discussed topic in aluminium foundries. As practical experiences show, knock-out properties of inorganic binders were significantly increased, although they cannot overcome organic based binder systems. This paper contains information about hot curing processes based on alkali silicate and geopolymer binder systems for core making. Main differences between hot cured geopolymers and hot cured alkali silicate based inorganic binders are discussed. Theory of geopolymer binder states, that binder bridge destruction is mainly of adhesive character. The main aim of this research paper was to examine binder bridge destruction of alkali silicate and geopolymer binder systems. In order to fulfil this objective, sample parts were submitted to defined thermal load, broken and by using SEM analysis, binder bridge destruction mechanism was observed. Results showed that geopolymer binder system examined within this investigation does not have mainly adhesive destruction of binder bridges, however the ratio of adhesive-cohesive to cohesive destruction is higher than by use of alkali silicate based binder systems, therefore better knock-out properties can be expected.
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引用次数: 0
Properties of Bentonites and Bentonite Mixtures used in Casting Processes 铸造用膨润土及膨润土混合物的性能
Q3 Materials Science Pub Date : 2023-11-06 DOI: 10.24425/afe.2019.127113
S. Paź, D. Drożyński, M. Górny, S. Cukrowicz
In this work, an assessment and comparison of the quality of selected bentonites and bentonite mixtures was made. The samples consisted of available foundry materials used for bonding green sands. Determining the homogeneity degree and specific surface area of the grains allowed us to compare the examined materials and determine their influence on other parameters. On the basis of a thermal analysis of the bentonites or bentonite mixtures, the changes occurring in the sample during its heating were determined. Determining the potential for ion exchange and montmorillonite content enabled us to assess the binding properties of the materials. The preparation of six green sands with different bentonites or bentonite mixtures gave us the opportunity to assess the changes in apparent density, permeability, compressive strength and friability as a function of humidity, and the impact of different materials on the mentioned parameters. Their charts were analyzed, and the molding sand with the addition of bentonite or a bentonite mixture was selected for which these parameters are favorable. On this basis, the best-presented binding material was assessed and selected.
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引用次数: 4
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