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Thermo-mechanical Deformation of Al319 - T7B with Small Secondary Dendrite Arm Spacing 小二次枝晶臂间距Al319 - T7B的热机械变形
Pub Date : 2000-01-01 DOI: 10.1520/STP15253S
H. Sehitoglu, Tracy J. Smith, H. Maier
Thermomechanical fatigue and isothermal deformation experiments were conducted on cast Al 319 alloys with small secondary arm spacings (SDAS) in the range of 25 to 35 μm. The alloy was studied in the overaged state designated as T7B. In the case of the T7B treatment the material possesses dimensional stability, but incurs considerable loss of strength with time and cyclic deformation at temperatures exceeding 250°C. A two-state variable unified constitutive model was developed to characterize the stress-strain response for the material. The model handles temperature and strain rate effects and captures the microstructurally induced changes on the stress-strain response. The thermomechanical fatigue response under in-phase (TMF IP) and out-of-phase (TMF OP) conditions was simulated and the material exhibited a decrease in the stress range by as much as 50% with continued cycling. The decrease in strength was attributed to the significant coarsening of the precipitates at high temperatures and was confirmed by transmission electron microscopy.
采用25 ~ 35 μm的小二次臂间距(SDAS)对铸态Al - 319合金进行了热疲劳和等温变形实验。在T7B过时效状态下对合金进行了研究。在T7B处理的情况下,材料具有尺寸稳定性,但随着时间的推移和温度超过250°C的循环变形,强度会发生相当大的损失。建立了表征材料应力应变响应的双状态变量统一本构模型。该模型处理了温度和应变率的影响,并捕获了微观结构引起的应力-应变响应变化。模拟了同相(TMF IP)和非相(TMF OP)条件下的热机械疲劳响应,随着循环的继续,材料的应力范围降低了50%。强度的降低是由于析出物在高温下显著变粗,并通过透射电镜证实了这一点。
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引用次数: 4
A Combined Experimental and Finite Element Study of Crack Closure Effects in Modified 1070 Steel 改性1070钢裂纹闭合效应的试验与有限元结合研究
Pub Date : 2000-01-01 DOI: 10.1520/STP13406S
J. D. Dougherty, T. Srivatsan, J. Padovan
The significance and even the existence of crack closure is being questioned by several researchers. The objective of this study was to determine if crack closure occurs and to quantify its significance. An approach combining experimental measurement techniques with finite element analysis techniques was utilized. For two values of compact tension specimen thickness, a series of tests were conducted to determine the effect of maximum stress intensity, load ratio, constraint, and single tensile overload on the crack closure and fatigue crack growth behavior of a modified 1070 steel. Test results indicated that constraint has a significant influence on crack closure and crack growth rate behavior. Thin specimens exhibited consistently lower crack growth rates and higher crack closure levels than the thick specimens, except for tests conducted at a high load ratio, where crack closure did not occur. The thin specimens also exhibited a more significant overload effect. A new finite element modeling technique, which uses substructuring techniques to model the load cycling and crack propagation of an entire compact tension specimen, was developed. Comparison of stationary crack and propagating crack finite element models revealed that plasticity-induced crack closure produces a significant amount of crack tip shielding, which effectively reduces the strain range and mean strain experienced at the crack tip.
裂缝闭合的意义甚至存在都受到一些研究者的质疑。本研究的目的是确定裂纹闭合是否发生,并量化其意义。采用了实验测量技术与有限元分析技术相结合的方法。针对两种致密拉伸试样厚度,进行了一系列试验,以确定最大应力强度、载荷比、约束和单次拉伸过载对改性1070钢裂纹闭合和疲劳裂纹扩展行为的影响。试验结果表明,约束对裂纹闭合和裂纹扩展速率行为有显著影响。薄试件的裂纹扩展速率和裂纹闭合水平始终低于厚试件,除非在高荷载比下进行试验,在高荷载比下没有发生裂纹闭合。薄试件也表现出更显著的过载效应。提出了一种新的有限元建模技术,该技术利用子结构技术来模拟整个压紧拉伸试件的载荷循环和裂纹扩展。静态裂纹与扩展裂纹有限元模型的对比表明,塑性裂纹闭合对裂纹尖端产生了大量的屏蔽作用,有效地减小了裂纹尖端的应变范围和平均应变。
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引用次数: 2
Advancements in pipe monolith lysimeter designs 管道整体渗析仪的设计进展
Pub Date : 2000-01-01 DOI: 10.1520/STP14411S
L. Heim, M. Tanner, A. Crane, I. Wesenbeeck, R. Velagaleti
The self-contained field lysimeter, patented by ABC Laboratories, Inc. (U.S. Patent # 5,594,185) has been used to test the mobility and dissipation of various agrochemicals in a variety of field sites and soil types. In this paper we present data to support the functionality of the pipe lysimeter design and describe some recent design modifications that have been made to improve its performance. The previous design, presented at the ASTM Eighth Symposium on Environmental Toxicology and Risk Assessment, Atlanta, Georgia, April 1998, used a steel soil core casing, which for some test substances could result in unwanted wall sorption or catalyzed degradation. The use of a stainless steel core casing, while generally considered to be inert for most test substances, can become very expensive, increasing the overall cost of the field project. For these reasons, the modular lysimeter design was modified to allow the use of PVC and other non-metallic soil core casing materials. The utilization of non-metallic soil core casing materials requires the use of a custom manufactured cutting tip and pressing ring for generation of the soil core. Other significant modifications include enhanced methods for the leachate and over-flow module attachment to the soil column, and the instrumentation used for the leachate collection void at the base of the soil column. Development of the monolith lysimeter design to include non-metallic soil core casings provides a comprehensive method for use of all potential core casing materials in the generation of intact, undisturbed soil columns. Benefits of the PVC lysimeter modification include minimal compaction during soil-core generation, chemically inert casing materials for some test substances, and reduced materials costs. In addition, the instrumentation scheme used for the PVC lysimeter allows for more pre-fabrication prior to field deployment, and minimal labor requirements in the field for instrumentation and installation, significantly reducing the overall cost of field lysimeter projects.
由ABC实验室公司(美国专利# 5,594,185)获得专利的自给式田间溶湿仪已被用于测试各种农用化学品在各种田间地点和土壤类型中的流动性和消散。在本文中,我们提出的数据,以支持功能的管渗计设计,并描述了一些最近的设计修改,已作出改善其性能。1998年4月,在佐治亚州亚特兰大举行的ASTM第八届环境毒理学和风险评估研讨会上,提出了先前的设计,使用钢土芯套管,对于某些测试物质可能导致不必要的壁吸附或催化降解。使用不锈钢芯套管,虽然通常被认为对大多数测试物质是惰性的,但可能会变得非常昂贵,增加了现场项目的总体成本。由于这些原因,模块化渗析仪的设计进行了修改,允许使用PVC和其他非金属土壤芯套管材料。非金属土芯套管材料的利用需要使用定制制造的切割尖端和压环来产生土芯。其他重要的改进包括增强了将渗滤液和溢流模块连接到土柱上的方法,以及用于在土柱底部收集渗滤液空隙的仪器。包括非金属土壤岩心套管在内的整体溶蚀计设计的发展,提供了一种综合的方法,可以使用所有可能的岩心套管材料来生成完整的、未受干扰的土壤柱。PVC溶析仪改造的好处包括在土芯生成过程中最小的压实,一些测试物质的化学惰性外壳材料,以及降低材料成本。此外,用于PVC溶析仪的仪器方案允许在现场部署之前进行更多的预制,并且在现场对仪器和安装的劳动力要求最低,从而显着降低了现场溶析仪项目的总体成本。
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引用次数: 0
History of timber construction 木结构建筑的历史
Pub Date : 2000-01-01 DOI: 10.1520/STP13370S
G. Foliente
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引用次数: 14
Nonlinear and Dynamic Compressive Behavior of Composites with Fiber Waviness 纤维波纹复合材料的非线性动态压缩性能
Pub Date : 2000-01-01 DOI: 10.1520/STP15836S
H. Hsiao, I. Daniel
The nonlinear and dynamic behavior of unidirectional composites with fiber waviness under compressive loading was investigated theoretically and experimentally. Unidirectional carbonlepoxy composites with uniform fiber waviness were studied. Complementary strain energy was used to derive the material nonlinear stress-strain relations for the quasi-static case. Nonlinear material properties obtained from shear and longitudinal and transverse compression tests were incorporated into the analysis. An incremental analysis was used to predict the static and dynamic behavior of wavy composites using the basic strain rate characterization data. It is shown that under uniaxial compressive loading, strong nonlinearities occur in the stress-strain curves due to fiber waviness with significant stiffening as the strain rate increases. Stress-strain curves are affected less by fiber waviness under other loading conditions. The major Young's modulus degrades seriously as the fiber waviness increases. It increases moderately as the strain rate increases for the same degree of waviness. Unidirectional composites with uniform waviness across the thickness were prepared by a tape winding method. Compression tests of specimens with known fiber waviness were conducted. Experimental results were in good agreement with predictions based on the complementary strain energy approach and incremental analysis.
从理论和实验两方面研究了含纤维波纹的单向复合材料在压缩载荷作用下的非线性动力行为。研究了具有均匀纤维波纹度的单向碳环氧复合材料。利用互补应变能导出了准静态情况下材料的非线性应力-应变关系。从剪切和纵向和横向压缩试验中获得的非线性材料特性被纳入分析。采用增量分析方法,利用基本应变率表征数据预测了波浪状复合材料的静态和动态行为。结果表明:在单轴压缩载荷作用下,随着应变速率的增加,纤维波纹引起的应力-应变曲线出现强烈的非线性,并出现明显的加筋现象;在其他加载条件下,纤维波纹度对应力-应变曲线的影响较小。随着纤维波纹度的增加,主要杨氏模量严重退化。对于相同程度的波纹,随着应变速率的增加,它会适度增加。采用胶带缠绕法制备了具有均匀波纹度的单向复合材料。对已知纤维波纹度的试件进行了压缩试验。实验结果与基于互补应变能法和增量分析的预测结果吻合较好。
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引用次数: 1
Irwin's Stress Intensity Factor—A Historical Perspective 欧文的压力强度因素——一个历史的视角
Pub Date : 2000-01-01 DOI: 10.1520/STP14792S
J. Newman
This paper is written to honor Dr. George R. Irwin and reviews several key developments in fracture mechanics based on his "stress-intensity factor" concept. The early development of two fundamental crack solutions, (1) an edge crack in a semi-infinite body and (2) the surface crack, are highlighted. Applications of Irwin's early concepts by other researchers to characterize fatigue-crack growth and brittle fracture of metallic materials are presented. The stress-intensity factor is the cornerstone of the damage-tolerance and durability design concepts used by the aerospace community around the world. The stress-intensity factor concept, crack-closure mechanics, and the observation that "fatigue is crack propagation" in many engineering materials has led to a merger of fatigue and fracture mechanics analysis methodologies. Irwin's recognition of the importance of the normal stress parallel to the crack (now referred to as the T-stress) in fracture led many to propose a two-parameter characterization for fracture. The importance of constraint on crack-tip yielding has been further advanced by the use of high-powered computers to calculate a normal-stress constraint parameter following his ideas. The father of fracture mechanics has left a legacy that will endure and provide safer and more reliable structures in the future.
本文是为了纪念George R. Irwin博士而写的,并基于他的“应力强度因子”概念回顾了断裂力学的几个关键发展。重点介绍了两种基本裂纹解的早期发展,即(1)半无限物体的边缘裂纹和(2)表面裂纹。其他研究人员将欧文的早期概念应用于表征金属材料的疲劳裂纹扩展和脆性断裂。应力强度因子是世界各地航空航天界使用的损伤容限和耐久性设计概念的基石。在许多工程材料中,应力强度因子概念、裂纹闭合力学以及“疲劳即裂纹扩展”的观察导致了疲劳力学和断裂力学分析方法的合并。欧文认识到与裂缝平行的法向应力(现在称为t应力)在断裂中的重要性,这使许多人提出了断裂的双参数表征。根据他的思想,利用高性能计算机计算法向应力约束参数,进一步提高了约束对裂纹尖端屈服的重要性。这位断裂力学之父留下的宝贵遗产将在未来提供更安全、更可靠的结构。
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引用次数: 4
Bulk Property Evaluation of a Thick Thermal Barrier Coating 厚热障涂层的体积性能评价
Pub Date : 2000-01-01 DOI: 10.1520/STP14799S
E. Rejda, D. Socie, Brian P. Nuel
Thick thermal barrier coatings (TTBCs) for diesel engine applications are being developed to improve engine performance through increased operating temperatures and lower emissions. To more completely assess the bulk properties of coating materials, a miniature test stand for the mechanical testing of coating materials independent of the substrate was developed. Using a piezoelectric translator as an actuator and a miniature load cell, it was possible to conduct uniaxial testing in both compression and tension of very small samples. In this study, room temperature deformation experiments were conducted on an air plasma-sprayed 24% CeO 2 -ZrO 2 coating material. Mechanical properties in both the in-plane and transverse coating directions were evaluated in both compression and tension. From simple monotonic tests, the anisotropy of the material could be quantified. A key finding was that both the loading modulus and tensile strength were about two to three times higher in the in-plane direction. This anisotropy is believed to be due to the directionality of microcracking in the material. Cyclic loading experiments showed that the coating material also exhibits considerable irreversible strain behavior in both the transverse and in-plane directions. A model describing the irreversible strain behavior based on the combined sliding and closing of pre-existing microcracks is proposed and compared with experimental results. It is shown that the model describes the qualitative and quantitative aspects of the material behavior quite well, especially in compression.
人们正在开发用于柴油发动机的厚热障涂层(ttbc),以通过提高工作温度和降低排放来改善发动机性能。为了更全面地评估涂层材料的整体性能,研制了一种独立于基体的涂层材料力学性能测试小型试验台。使用压电转换器作为驱动器和微型称重传感器,可以对非常小的样品进行单轴压缩和拉伸测试。本研究对空气等离子喷涂24% ceo2 -ZrO 2涂层材料进行了室温变形实验。在压缩和拉伸条件下,对涂层在平面内和横向方向的力学性能进行了评价。通过简单的单调试验,可以量化材料的各向异性。一个关键的发现是,加载模量和抗拉强度在平面方向上都高出约两到三倍。这种各向异性被认为是由于材料中微裂纹的方向性。循环加载实验表明,涂层材料在横向和平面方向上均表现出明显的不可逆应变行为。提出了一种基于微裂纹滑动闭合的不可逆应变模型,并与实验结果进行了比较。结果表明,该模型很好地描述了材料性能的定性和定量方面,特别是在压缩情况下。
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引用次数: 2
J-Q-M Approach for Failure Assessment of Fusion Line Cracks: Two-Material and Three-Material Models 熔合线裂纹失效评估的J-Q-M方法:双材料和三材料模型
Pub Date : 2000-01-01 DOI: 10.1520/STP13398S
C. Thaulow, Zhiliang Zhang, Ø. Ranestad, M. Hauge
The theoretical background for the J-Q-M approach for quantifying the constraint in weldments for fusion line cracks is presented. In this model, Q quantifies the geometry effects and M the material mismatch effects. Initially the approach was developed for a two-material modified boundary level (MBL) model, but later was extended to include three materials: weld metal, heat-affected zone and base material, and more realistic specimen geometries. The analysis with MBL models showed that the effect of mismatch was rather independent of the T-stress for both bi- and tri-material models, indicating that Q and M could be treated independently. However, analysis of fracture mechanics tension specimens made of three materials revealed that the mismatch effect in some cases could depend on the geometry effects. New calculations have demonstrated that the dependence/independence is related to load level, ratio of mismatch, and the local geometry.
介绍了用J-Q-M方法量化熔合线裂纹约束的理论背景。在这个模型中,Q量化几何效应,M量化材料错配效应。最初,该方法是针对两种材料的修正边界水平(MBL)模型开发的,但后来扩展到包括三种材料:焊接金属,热影响区和基材,以及更真实的试样几何形状。MBL模型分析表明,无论是双材料模型还是三材料模型,错配效应都与t应力无关,表明Q和M可以独立处理。然而,对三种材料的断裂力学拉伸试样的分析表明,在某些情况下,失配效应可能取决于几何效应。新的计算表明,依赖性/独立性与负载水平、失配率和局部几何形状有关。
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引用次数: 9
Prediction of time-dependent crack growth with retardation effects in nickel base alloys 镍基合金中具有缓裂效应的时效裂纹扩展预测
Pub Date : 2000-01-01 DOI: 10.1520/STP14812S
R. H. Stone, D. Slavik
Accurate crack growth prediction methods are playing an increasing role in the design and evaluation of rotating gas turbine engine components. Fracture mechanics methods used to predict the cyclic lives (without time-dependent effects) are well established. As mission times and temperature increase, nickel base superalloys experience time-dependent crack growth where the crack growth response is a function of time under load (hold time) as well as overpeaks that occur prior to hold times. Linear elastic fracture mechanics methods have been developed that accurately predict the acceleration associated with hold times at elevated temperatures using a linear superposition of cyclic and static crack growth rates. The beneficial effects of retardation induced by overpeaks can be predicted using a modified Willenborg retardation model. Results of subcomponent validation tests for a variety of conditions and materials used to validate these methods are reported. Applicability of these model to predict complex missions and combinations of complex missions is also discussed.
精确的裂纹扩展预测方法在旋转燃气轮机部件的设计和评价中发挥着越来越重要的作用。用于预测循环寿命(不受时间影响)的断裂力学方法已经得到了很好的建立。随着任务时间和温度的增加,镍基高温合金的裂纹扩展经历了时间依赖性,其中裂纹扩展响应是载荷下时间(保持时间)的函数,以及在保持时间之前出现的过峰。线性弹性断裂力学方法已经开发出来,通过循环和静态裂纹扩展速率的线性叠加,可以准确预测高温下与保持时间相关的加速度。使用改进的Willenborg延迟模型可以预测由过峰引起的延迟的有益影响。报告了用于验证这些方法的各种条件和材料的子组件验证试验的结果。讨论了这些模型在复杂任务和复杂任务组合预测中的适用性。
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引用次数: 11
Stress Intensity Predictions with ANSYS® for Use in Aircraft Engine Component Life Prediction 应力强度预测与ANSYS®用于飞机发动机部件寿命预测
Pub Date : 2000-01-01 DOI: 10.1520/STP14810S
D. Slavik, R. Mcclain, K. Lewis
Stress intensity (K) predictions are presented using crack opening displacements with 1 / 4 points elements at the crack tip to simulate the crack tip singularity. These results are compared to available literature valuesunder remote applied tension for a 2D thru-crack and a 3D semi-elliptical surface crack geometry. Crack-opening displacements with ANSYS were found to calculate K for the 2D thru-crack geometry to within 1% of an available reference solution and were not strongly influenced by the crack tip mesh parameters evaluated. Predicted stress intensities with crack-opening displacements were then considered for the surface flaw geometry for a range of crack aspect ratios (0.2 ≤ a/c ≤ 2.0) and crack depths (0.01 ≤ a/T ≤ 0.8). K for the surface flaw geometry was also not significantly influenced by the crack tip mesh refinement and matched literature solutions to within ′5% of predicted K for the crack depth position. Predicted stress intensities at the surface position using crack-opening displacement approaches were: (a) not strictly valid given the nature of the crack tip singularity, (b) dependent on the stress state assumption, and (c) dependent on the degree of mesh refinement. These difficulties were avoided by selecting a 2° angular position below the surface with a plane strain assumption to calculate K from predicted crack-opening displacements. This approach produced a stress intensity that was reasonably assumed to be representative of K at the surface position and was not significantly influenced by the mesh refinement or stress state assumptions. K with this approach was somewhat higher than results using alternative approaches in the literature. The implication of these results compared to other finite element based results with respect to Raju-Newman interpolation equations are discussed with probability plots. Examples with crack opening models in specific aircraft engine components are also provided.
采用裂纹尖端1 / 4点元的裂纹张开位移来模拟裂纹尖端奇异性,给出了应力强度(K)的预测。这些结果与现有文献值进行了比较,在远程施加张力下,二维贯通裂纹和三维半椭圆表面裂纹几何形状。利用ANSYS计算裂纹张开位移,可以计算出二维贯通裂纹几何形状的K值,误差在可用参考解的1%以内,并且不受裂纹尖端网格参数的强烈影响。然后,在裂纹长径比(0.2≤a/c≤2.0)和裂纹深度(0.01≤a/T≤0.8)范围内,考虑裂纹张开位移对表面缺陷几何形状的预测应力强度。表面缺陷几何形状的K也没有受到裂纹尖端网格细化的显著影响,并且匹配的文献解在裂纹深度位置预测K的5%以内。使用裂纹打开位移方法预测表面位置的应力强度:(a)由于裂纹尖端奇异性的性质而不是严格有效,(b)取决于应力状态假设,以及(c)取决于网格细化程度。通过选择表面以下2°角位置,并采用平面应变假设,从预测的裂纹张开位移中计算K,可以避免这些困难。这种方法产生的应力强度被合理地假设为表面位置K的代表,并且不受网格细化或应力状态假设的显着影响。该方法的K值略高于文献中使用其他方法的结果。用概率图讨论了这些结果与其他基于Raju-Newman插值方程的有限元结果的含义。文中还给出了具体航空发动机部件裂纹张开模型的实例。
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引用次数: 1
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