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Understanding the Economics of Aged Traction Batteries: Market Value and Dynamics 了解老化牵引电池的经济性:市场价值和动态
IF 4 4区 化学 Q2 Engineering Pub Date : 2024-05-14 DOI: 10.3390/batteries10050162
Merlin Frank, Sebastian Preussner, Natalia Soldan Cattani, Moritz Frieges, Heiner Hans Heimes, Achim Kampker
The growing demand and market penetration of electric vehicles (EVs) have led to an expansion in the size of the market for used EVs, accompanied by a continuous increase in the return rate of aging battery systems. Consequently, a second-hand market for aged battery systems, known as second-life batteries, is slowly emerging. Understanding this market is crucial for enabling a functioning circular economy for batteries. This paper analyzes the market mechanisms influencing price formation for used goods, drawing parallels to the largest second-hand market, the used car market, and applies them to the second-life battery market. By examining these mechanisms, insights are provided into the dynamics of the second-life battery market, facilitating the development of strategies to optimize resource utilization and sustainability in the EV industry. Finally, the second-life battery price index is introduced, increasing the transparency of prices for lithium-ion batteries and the circular economy.
随着电动汽车(EV)需求的增长和市场渗透率的提高,二手电动汽车市场规模不断扩大,同时老化电池系统的返修率也持续上升。因此,被称为 "二次寿命电池 "的老旧电池系统二手市场正在慢慢兴起。了解这一市场对于实现电池循环经济的运作至关重要。本文分析了影响二手商品价格形成的市场机制,并将其与最大的二手市场--二手车市场--进行比较,然后应用到二次寿命电池市场。通过研究这些机制,我们可以深入了解二次电池市场的动态,从而促进电动汽车行业制定优化资源利用和可持续发展的战略。最后,引入了二次生命电池价格指数,提高了锂离子电池和循环经济价格的透明度。
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引用次数: 0
Optimizing Structural Patterns for 3D Electrodes in Lithium-Ion Batteries for Enhanced Fast-Charging Capability and Reduced Lithium Plating 优化锂离子电池中三维电极的结构模式,提高快速充电能力并减少锂镀层
IF 4 4区 化学 Q2 Engineering Pub Date : 2024-05-11 DOI: 10.3390/batteries10050160
Y. Sterzl, Wilhelm Pfleging
The most common pattern types for anode structuring, in particular the line, grid, and hexagonal-arranged hole pattern were evaluated in a comparable setup in full-cells and symmetrical cells. The cells with structured electrodes were compared to reference cells with unstructured anodes of similar areal capacity (4.3 mAh cm−2) and the onset of lithium plating during fast-charging was determined in situ by differential voltage analysis of the voltage relaxation and ex situ by post-mortem analysis. Furthermore, electrochemical impedance spectroscopy measurements on symmetrical cells were used to determine the ionic resistance of structured and unstructured electrodes of similar areal capacity. All cells with structured electrodes showed lower ionic resistances and an onset of lithium plating shifted to higher C-rates compared to cells with unstructured electrodes. The structure patterns with capillary structures, i.e., lines and grids, showed significant reduced lithium plating during fast-charging and a higher rate capability compared to reference cells with unstructured electrodes and cells with hole structured electrodes. The continuous rewetting of the electrode with liquid electrolyte by capillary forces and the reduced ionic resistance of the 3D electrode are identified as key factors in improving overall battery performance. The data of the studied cells were used to calculate the resulting energy and power densities of prospective commercial pouch cells and potential pitfalls in the comparison to cells with unstructured electrodes were identified.
在全电池和对称电池的可比设置中评估了阳极结构最常见的图案类型,特别是线条、网格和六边形排列孔图案。采用结构化电极的电池与采用非结构化阳极的参考电池进行了比较,两者的平均容量(4.3 mAh cm-2)相近,并通过电压弛豫的差分电压分析和死后分析确定了快速充电期间锂镀层的发生情况。此外,还对对称电池进行了电化学阻抗光谱测量,以确定类似面积容量的结构化电极和非结构化电极的离子电阻。与采用非结构化电极的电池相比,所有采用结构化电极的电池都显示出较低的离子电阻,并且锂镀层开始向较高的 C 速率转移。与采用非结构化电极的参比电池和采用孔状结构化电极的电池相比,采用毛细管结构(即线状和网格状)的结构模式在快速充电过程中明显减少了锂镀层,并具有更高的速率能力。三维电极通过毛细力使液体电解质不断重新润湿电极,并降低了离子电阻,这两点被认为是提高电池整体性能的关键因素。所研究电池的数据被用来计算未来商用袋装电池的能量和功率密度,并找出了与非结构化电极电池相比可能存在的缺陷。
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引用次数: 0
Electrode Blending Simulations Using the Mechanistic Degradation Modes Modeling Approach 使用机理降解模式建模方法进行电极混合模拟
IF 4 4区 化学 Q2 Engineering Pub Date : 2024-05-08 DOI: 10.3390/batteries10050159
David Beck, M. Dubarry
Blended electrodes are becoming increasingly more popular in lithium-ion batteries, yet most modeling approaches are still lacking the ability to separate the blend components. This is problematic because the different components are unlikely to degrade at the same pace. This work investigated a new approach towards the simulation of blended electrodes by replicating the complex current distributions within the electrodes using a paralleling model rather than the traditional constant-current method. In addition, a blending model was used to generate three publicly available datasets with more than 260,000 unique degradations for three exemplary blended cells. These datasets allowed us to showcase the necessity of considering all active components of the blend separately for diagnosis and prognosis.
混合电极在锂离子电池中越来越受欢迎,但大多数建模方法仍然缺乏分离混合成分的能力。这是一个问题,因为不同成分不太可能以相同的速度降解。这项工作研究了一种模拟混合电极的新方法,即使用并联模型而不是传统的恒流方法复制电极内的复杂电流分布。此外,我们还利用混合模型生成了三个公开数据集,其中三个示范性混合电池的降解次数超过 26 万次。这些数据集让我们展示了在诊断和预后时分别考虑混合电池中所有活性成分的必要性。
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引用次数: 0
CAN Interface Insights for Electric Vehicle Battery Recycling CAN 接口对电动汽车电池回收的启示
IF 4 4区 化学 Q2 Engineering Pub Date : 2024-05-07 DOI: 10.3390/batteries10050158
Tero Niemi, Tero Kaarlela, Emilia Niittyviita, Ulla Lassi, J. Röning
Road transportation is a significant worldwide contributor to greenhouse gases, and electrifying the driveline of road vehicles is essential in overcoming the evident challenge of climate change. A sustainable transition to electric vehicles requires efficient and safe methods for recycling and repurposing used electric vehicle batteries. While various testing methods have been explored for assessing battery state of health and state of risk for recycling and reuse, a research gap exists concerning using data from integrated battery monitoring systems in the recycling process of electric vehicle batteries. This study addresses the research gap by presenting an approach to extract data from the monitoring system integrated into the battery using the automotive standard controller area network interface. In addition, methods to use this interface to ensure the optimal state of charge of the batteries for storage are presented. The benefits, challenges, and limitations set by the proprietary nature of the data to assess the state of risk and health of electric vehicle batteries for recycling and repurposing are presented, discussed, and evaluated. Finally, the influence of battery regulations and the battery passport proposal on electric vehicle battery recycling and repurposing are discussed to provide future perspectives.
公路运输是全球温室气体的重要排放源,而公路车辆传动系统的电气化对于克服气候变化这一显而易见的挑战至关重要。要实现向电动汽车的可持续过渡,就必须采用高效、安全的方法对废旧电动汽车电池进行回收和再利用。虽然人们已经探索了各种测试方法来评估电池的健康状况以及回收和再利用的风险状况,但在电动汽车电池回收过程中使用来自集成电池监测系统的数据方面还存在研究空白。本研究针对这一研究空白,提出了一种利用汽车标准控制器区域网络接口从集成到电池中的监控系统中提取数据的方法。此外,还介绍了使用该接口确保电池处于最佳充电状态以进行存储的方法。此外,还介绍、讨论和评估了评估电动汽车电池回收和再利用的风险和健康状况的数据专有性质所带来的好处、挑战和限制。最后,讨论了电池法规和电池护照提案对电动汽车电池回收和再利用的影响,以提供未来展望。
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引用次数: 0
Ionic Conductivity Analysis of NASICON Solid Electrolyte Coated with Polyvinyl-Based Polymers 涂有聚乙烯基聚合物的 NASICON 固体电解质的离子电导率分析
IF 4 4区 化学 Q2 Engineering Pub Date : 2024-05-03 DOI: 10.3390/batteries10050157
Tiago Afonso Salgueiro, R. C. Veloso, João Ventura, F. Danzi, Joana Oliveira
The global environmental crisis necessitates reliable, sustainable, and safe energy storage solutions. The current systems are nearing their capacity limits due to the reliance on conventional liquid electrolytes, which are fraught with stability and safety concerns, prompting the exploration of solid-state electrolytes, which enable the integration of metal electrodes. Solid-state sodium-ion batteries emerge as an appealing option by leveraging the abundance, low cost, and sustainability of sodium. However, low ionic conductivity and high interfacial resistance currently prevent their widespread adoption. This study explores polyvinyl-based polymers as wetting agents for the NASICON-type NZSP (Na3Zr2Si2PO12) solid electrolyte, resulting in a combined system with enhanced ionic conductivity suitable for Na-ion solid-state full cells. Electrochemical impedance spectroscopy (EIS) performed on symmetric cells employing NZSP paired with different wetting agent compositions demonstrates a significant reduction in interfacial resistance with the use of poly(vinyl acetate)—(PVAc-) based polymers, achieving an impressive ionic conductivity of 1.31 mS cm−1 at room temperature, 63.8% higher than the pristine material, notably reaching 7.36 mS cm−1 at 90 °C. These results offer valuable insights into the potential of PVAc-based polymers for advancing high-performance solid-state sodium-ion batteries by reducing their total internal resistance.
全球环境危机需要可靠、可持续和安全的能源储存解决方案。目前的系统由于依赖传统的液态电解质,其容量已接近极限,而液态电解质的稳定性和安全性令人担忧,这促使人们开始探索固态电解质,以整合金属电极。固态钠离子电池利用钠的丰富性、低成本和可持续性,成为一种极具吸引力的选择。然而,低离子电导率和高界面电阻目前阻碍了其广泛应用。本研究探索了聚乙烯基聚合物作为 NASICON 型 NZSP(Na3Zr2Si2PO12)固态电解质的润湿剂,从而产生了一种具有增强离子电导率的组合系统,适用于纳离子固态全电池。在采用 NZSP 和不同润湿剂成分的对称电池上进行的电化学阻抗谱(EIS)分析表明,使用聚(醋酸乙烯酯)-(PVAc-)聚合物后,界面电阻显著降低,室温下离子电导率达到 1.31 mS cm-1,比原始材料高出 63.8%,在 90 °C 时更是达到 7.36 mS cm-1。这些结果为了解 PVAc 基聚合物通过降低总内阻推进高性能固态钠离子电池的潜力提供了宝贵的见解。
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引用次数: 0
State of Health Estimation for Lithium-Ion Battery Based on Sample Transfer Learning under Current Pulse Test 电流脉冲测试下基于样本转移学习的锂离子电池健康状态估计
IF 4 4区 化学 Q2 Engineering Pub Date : 2024-05-02 DOI: 10.3390/batteries10050156
Yuanyuan Li, Xinrong Huang, Jinhao Meng, Kaibo Shi, R. Teodorescu, D. Stroe
Considering the diversity of battery data under dynamic test conditions, the stability of battery working data is affected due to the diversity of charge and discharge rates, variability of operating temperature, and randomness of the current state of charge, and the data types are multi-sourced, which increases the difficulty of estimating battery SOH based on data-driven methods. In this paper, a lithium-ion battery state of health estimation method with sample transfer learning under dynamic test conditions is proposed. Through the Tradaboost.R2 method, the weight of the source domain sample data is adjusted to complete the update of the sample data distribution. At the same time, considering the division methods of the six auxiliary and the source domain data set, aging features from different state of charge ranges are selected. It is verified that while the aging feature dimension and the demand for target domain label data are reduced, the estimation accuracy of the lithium-ion battery state of health is not affected by the initial value of the state of charge. By considering the mean absolute error, mean square error and root mean square error, the estimated error results do not exceed 1.2% on the experiment battery data, which highlights the advantages of the proposed methods.
考虑到动态测试条件下电池数据的多样性,由于充放电率的多样性、工作温度的多变性、当前充电状态的随机性等因素影响了电池工作数据的稳定性,且数据类型多源,增加了基于数据驱动方法估计电池SOH的难度。本文提出了一种动态测试条件下样本转移学习的锂离子电池健康状态估计方法。通过 Tradaboost.R2 方法,调整源域样本数据的权重,完成样本数据分布的更新。同时,考虑到六个辅助数据集和源域数据集的划分方法,选择了不同电荷状态范围的老化特征。结果表明,在降低老化特征维度和目标域标签数据需求的同时,锂离子电池健康状态的估计精度不受电量状态初始值的影响。考虑到平均绝对误差、均方误差和均方根误差,实验电池数据的估计误差结果不超过 1.2%,这凸显了所提方法的优势。
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引用次数: 0
Welding Challenges and Quality Assurance in Electric Vehicle Battery Pack Manufacturing 电动汽车电池组制造中的焊接挑战和质量保证
IF 4 4区 化学 Q2 Engineering Pub Date : 2024-04-24 DOI: 10.3390/batteries10050146
Panagiotis Stavropoulos, K. Sabatakakis, H. Bikas
Electric vehicles’ batteries, referred to as Battery Packs (BPs), are composed of interconnected battery cells and modules. The utilisation of different materials, configurations, and welding processes forms a plethora of different applications. This level of diversity along with the low maturity of welding designs and the lack of standardisation result in great variations in the mechanical and electrical quality of the joints. Moreover, the high-volume production requirements, meaning the high number of joints per module/BP, increase the absolute number of defects. The first part of this study focuses on associating the challenges of welding application in battery assembly with the key performance indicators of the joints. The second part reviews the existing methods for quality assurance which concerns the joining of battery cells and busbars. Additionally, the second part of this paper identifies the general trends and the research gaps for the most widely adopted welding methods in this domain, while it renders the future directions.
电动汽车的电池称为电池组 (BP),由相互连接的电池单元和模块组成。不同的材料、配置和焊接工艺形成了大量不同的应用。这种多样性以及焊接设计的低成熟度和缺乏标准化导致接头的机械和电气质量差异巨大。此外,大批量生产要求(即每个模块/BP 的接头数量较多)也增加了缺陷的绝对数量。本研究的第一部分侧重于将电池装配中焊接应用所面临的挑战与接头的关键性能指标联系起来。第二部分回顾了与电池单元和母线连接有关的现有质量保证方法。此外,本文的第二部分还指出了该领域最广泛采用的焊接方法的总体趋势和研究空白,并提出了未来的发展方向。
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引用次数: 0
Biochar-Derived Anode Materials for Lithium-Ion Batteries: A Review 生物炭衍生的锂离子电池负极材料:综述
IF 4 4区 化学 Q2 Engineering Pub Date : 2024-04-24 DOI: 10.3390/batteries10050144
N. S. Seroka, Hongze Luo, L. Khotseng
Highly portable nanoelectronics and large-scale electronics rely on lithium-ion batteries (LIBs) as the most reliable energy storage technology. This method is thought to be both environmentally friendly and cost-effective. We provide a study of a low-cost, abundant, and renewable supply of carbon-based biomass with potential uses in LIBs. Renewable feedstocks have received significant attention in recent decades as promising tools for efficient and alternative anode materials for LIBs. Researchers can synthesise carbon-rich biochar through the pyrolytic process of biomass. Depending on the synthetic process, precise surface chemistry, and textural qualities such as specific surface area and porosity, this material can be customised to favour application-specific properties with a preferred application. In this research, we look at the performance of biochar in LIBs, its properties, and the biomass supply, and we discuss the prospects for these biomass-derived materials in energy storage devices.
高度便携的纳米电子器件和大型电子器件都依赖于锂离子电池(LIB)这种最可靠的能量存储技术。这种方法被认为既环保又具有成本效益。我们研究了一种低成本、丰富且可再生的碳基生物质,它在锂离子电池中具有潜在用途。近几十年来,可再生原料作为锂离子电池的高效替代阳极材料受到了广泛关注。研究人员可通过生物质热解过程合成富碳生物炭。根据合成工艺、精确的表面化学性质以及比表面积和孔隙率等质地特性,这种材料可以进行定制,以满足首选应用的特定性能要求。在这项研究中,我们探讨了生物炭在锂电池中的性能、特性和生物质供应,并讨论了这些生物质衍生材料在储能设备中的应用前景。
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引用次数: 0
Continuous Anode Slurry Production in Twin-Screw Extruders: Effects of the Process Setup on the Dispersion 在双螺杆挤压机中连续生产阳极浆料:工艺设置对分散的影响
IF 4 4区 化学 Q2 Engineering Pub Date : 2024-04-24 DOI: 10.3390/batteries10050145
Juan Fernando Meza Gonzalez, Hermann Nirschl, Frank Rhein
Screw design in the extrusion process has an important effect on the distribution of material through the extruder, resulting in partially filled sections in the processing zone. Accordingly, the local accumulation of material in the extruder leads to variations in material strain conditions and also influences the local residence time of the material in a given screw section. This work evaluates particle dispersion in anode slurry considering three different screw arrangements. The particle size distribution is considered as a quality parameter representing the microstructure of the battery slurry components and their distribution. Numerical simulation of the material flow behavior through a laboratory extruder was performed to investigate the filling ratios and resulting shear rates for different screw designs and process conditions. The importance of process parameters and a suitable screw configuration to achieve specific particle sizes in battery slurry is discussed.
挤压工艺中的螺杆设计对物料在挤压机中的分布有重要影响,从而导致加工区出现部分填充区段。因此,挤压机中材料的局部堆积会导致材料应变条件的变化,也会影响材料在特定螺杆区段的局部停留时间。本研究考虑了三种不同的螺杆排列方式,对阳极浆料中的颗粒分散情况进行了评估。粒度分布被视为一种质量参数,代表了电池浆料成分的微观结构及其分布。对通过实验室挤压机的材料流动行为进行了数值模拟,以研究不同螺杆设计和工艺条件下的填充率和由此产生的剪切率。讨论了工艺参数和合适的螺杆配置对实现电池浆料中特定颗粒尺寸的重要性。
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引用次数: 0
Mechanical Measurement Approach to Characterize Venting Behavior during Thermal Runaway of 18650 Format Lithium-Ion Batteries 表征 18650 型锂离子电池热失控期间排气行为的机械测量方法
IF 4 4区 化学 Q2 Engineering Pub Date : 2024-04-22 DOI: 10.3390/batteries10040142
E. Gillich, M. Steinhardt, Yaroslava Fedoryshyna, A. Jossen
The propagation of thermal runaway in a battery system is safety-critical in almost every application, such as electric vehicles or home storage. Abuse models can help to undestand propagation mechanisms and assist in designing safe battery systems, but need to be well-parametrized. Most of the heat during thermal runaway is released by venting that is why the characteristic of the vent flow plays an important part in the safety assessment. During venting, the cell generates a recoil force like a rocket, which depends on the flow speed and flow rate of the gas. This principle is used in this work to measure the velocity and mass flow rate of the vent gas. High-power and high-energy 18650 format lithium-ion batteries were overheated and the recoil and weight forces were measured to determine the venting parameter during thermal runaway. Our results show, that the linearized gas flow rate for the high-power and high-energy cell is 22.15gs−1 and 27.92gs−1, respectively. The progress of the gas velocity differs between the two cell types and in case of the high-energy cell, it follows a single peak asymmetrical pattern with a peak of 398.5ms−1, while the high-power cell shows a bumpy pattern with a maximum gas velocity of 260.9ms−1. The developed test bench and gained results can contribute insights in the venting behavior, characterize venting, support safety assessments, simulations and pack design studies.
在电动汽车或家庭存储等几乎所有应用中,电池系统中热失控的传播都对安全至关重要。滥用模型有助于了解传播机制并协助设计安全的电池系统,但需要对其进行良好的参数化。热失控过程中的大部分热量通过排气释放,因此排气流的特性在安全评估中起着重要作用。在排气过程中,电池会像火箭一样产生反冲力,这取决于气体的流速和流量。这项工作就是利用这一原理来测量放空气体的流速和质量流量。对高功率、高能量的 18650 型锂离子电池进行过热处理,并测量其反冲力和重量,以确定热失控过程中的排气参数。结果表明,高功率和高能量电池的线性化气体流速分别为 22.15gs-1 和 27.92gs-1。两类电池的气体流速不同,高能电池的气体流速呈单峰非对称模式,峰值为 398.5ms-1,而大功率电池的气体流速呈凹凸模式,最大气体流速为 260.9ms-1。开发的测试台和获得的结果有助于深入了解排气行为,描述排气特征,支持安全评估、模拟和电池组设计研究。
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引用次数: 0
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