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Dynamic mechanical insertion analysis of gelatin methacryloyl microneedles under realistic insertion conditions. 明胶甲基丙烯酰微针在实际插入条件下的动态力学插入分析。
IF 3.5 Pub Date : 2026-02-05 DOI: 10.1016/j.jmbbm.2026.107357
Moloud Amini Baghbadorani, Masoumeh Zargar, Abdellah Shafieian, Majid Tolouei-Rad

Despite the great potential of Gelatin Methacryloyl (GelMA) microneedles (MNs) for minimally invasive drug delivery and interstitial fluid extraction, their performance under realistic insertion conditions and across diverse geometrical and mechanical parameters has remained uncharacterized. In this study, dynamic and static finite-element analyses were conducted for the first time to compare three types of crosslinked GelMA MNs: conical, pyramidal, and tapered-conical with and without base support. Insertion force, von Mises stress, and safety factors were evaluated at insertion velocities of 2-6 m/s under varying crosslinking times and polymer concentrations. The tapered-conical geometry demonstrated the best overall mechanical reliability, combining moderate insertion forces with exceptional bending and buckling resistance. Adding a minimal base support further reduced peak stresses and smoothened insertion profiles by up to 20%. Rate-dependent simulations identified an optimal insertion speed of 3-4 m/s that minimizes tissue stress by balancing viscoelastic deformation and impact effects. Longer crosslinking and higher polymer concentrations slightly enhanced needle stiffness and reduced skin stress without increasing penetration force. Together, these results establish a comprehensive design approach that integrates needle geometry, mechanical properties, and applicator dynamics to guide the development of GelMA MN arrays with improved safety and efficacy for clinical translation.

尽管明胶甲基丙烯酰(GelMA)微针(MNs)在微创药物输送和间质液提取方面具有巨大潜力,但其在实际插入条件下以及在不同几何和力学参数下的性能仍未得到表征。在这项研究中,首次进行了动态和静态有限元分析,比较了三种类型的交联GelMA MNs:锥形、锥形和锥形-锥形,有和没有基座支撑。在不同的交联时间和聚合物浓度下,在2-6 m/s的插入速度下,对插入力、von Mises应力和安全系数进行了评估。锥形几何结构表现出最佳的整体机械可靠性,结合了适度的插入力和卓越的弯曲和屈曲抗力。添加最小的基础支撑进一步降低了峰值应力,并使插入轮廓平滑了20%。速率相关的模拟确定了3-4 m/s的最佳插入速度,通过平衡粘弹性变形和冲击效应来最小化组织应力。较长的交联和较高的聚合物浓度略微增强了针的刚度,降低了皮肤应力,而不增加穿透力。总之,这些结果建立了一种综合的设计方法,集成了针的几何形状、机械性能和涂药器动力学,以指导GelMA MN阵列的开发,提高临床翻译的安全性和有效性。
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引用次数: 0
The effects of fixation methods on the biomechanics of comminuted distal metaphyseal tibia fractures. 不同固定方法对胫骨远端粉碎性干骺端骨折生物力学的影响。
IF 3.5 Pub Date : 2026-02-04 DOI: 10.1016/j.jmbbm.2026.107354
Celia Rufo-Martín, Benjamin M Wheatley, Phil Fagan, William Kent, Linh Pham, George Youssef

Bone fractures require the proper integration of fixation devices to ensure long-term biomechanical performance and accelerated recovery, while allowing for early load-bearing and equitable load-sharing. The primary objective of this research is to elucidate the effect of four different generations of fixation devices on synthetic tibiae with induced comminuted fractures. The fixation devices considered herein comprised an intramedullary nail, as well as various distal interlocking screws and plates. The overall biomechanical response was studied under quasi-static compressive loading, following cyclic testing to evaluate the overall system stiffness. More advanced generations (Gen III and IV) showed increased stiffness, reaching values of 1304.69 ± 2.90 kN/m and 1461.00 ± 2.98 kN/m, respectively. Cyclic compressive tests were performed before load-to-failure studies, with the biomechanical constructs being instrumented with strain gauges affixed to the intramedullary nail distally and full-field digital image correlation proximally at the superior flat part of the tibia, revealing the load-sharing capabilities of each fixation device configuration throughout the cyclic loading scenario. The digital image correlation analysis revealed that the proximal tibia exhibited higher strain levels in fixation configurations with only two medial-to-lateral screws, further substantiating the importance of incorporating additional components into the bone-implant system to provide greater stabilization. The distal strain gauges, which registered the deformation of the intramedullary nails, revealed that Gen IV, the only configuration including a medial plate, proved to reduce instabilities in that area, thereby enhancing load sharing between the bone and the intramedullary nail. Ultimately, this extensive experimental work elucidates the importance of comprehensive distal tibiae fixations, which are paramount for future interventions, providing biomechanical stability and bone-implant load sharing. These outcomes are clinically relevant, potentially accelerating load-bearing after surgery by selecting the optimal fixation configuration based on patient conditions and improving the quality of life thereafter.

骨折需要适当整合固定装置,以确保长期的生物力学性能和加速恢复,同时允许早期负重和公平的负荷分担。本研究的主要目的是阐明四种不同类型的固定装置对诱发粉碎性骨折的合成胫骨的影响。本文考虑的固定装置包括髓内钉,以及各种远端互锁螺钉和钢板。在准静态压缩载荷下研究整体生物力学响应,然后进行循环测试以评估整体系统刚度。更高级的一代(第III代和第IV代)的刚度增加,分别达到1304.69±2.90 kN/m和1461.00±2.98 kN/m。在载荷-失效研究之前进行循环压缩试验,在生物力学结构中使用远端固定在髓内钉上的应变片和近端胫骨上部平坦部分的全视野数字图像相关,揭示了在整个循环加载场景中每种固定装置配置的载荷分担能力。数字图像相关分析显示,仅使用两枚中外侧螺钉固定时,胫骨近端表现出更高的应变水平,进一步证实了在骨植入系统中加入额外组件以提供更大稳定性的重要性。远端应变计记录了髓内钉的变形,显示Gen IV是唯一包括内侧钢板的配置,证明可以减少该区域的不稳定性,从而增强骨和髓内钉之间的负荷分担。最终,这项广泛的实验工作阐明了全面胫骨远端固定的重要性,这对未来的干预至关重要,提供了生物力学稳定性和骨植入物负荷分担。这些结果与临床相关,可能通过根据患者情况选择最佳固定配置来加速术后负重,并改善此后的生活质量。
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引用次数: 0
Strontium oxide-functionalized 3D-printed polycaprolactone/β-tricalcium phosphate nanocomposite scaffolds with osteogenic microenvironment remodeling for accelerated bone regeneration. 氧化锶功能化3d打印聚己内酯/β-磷酸三钙纳米复合支架的成骨微环境重塑加速骨再生。
IF 3.5 Pub Date : 2025-12-01 Epub Date: 2025-07-31 DOI: 10.1016/j.jmbbm.2025.107146
Song Fuxiang, Ze Lalai A Di Li, Wang Zhili, Ling Yunxiao, Zhao Qianjuan, Liu Bin

The repair of critical bone defects resulting from trauma, infection, tumors, and congenital malformations poses significant clinical challenges. The combination of medical-grade polycaprolactone (PCL) and β-tricalcium phosphate (β-TCP) is widely investigated for developing synthetic bone graft substitutes, attracting considerable interest in regenerative medicine. However, the material's inherent lack of osteogenic capacity remains a bottleneck to its widespread clinical application. This study synthesized a strontium oxide (SrO)-functionalized three-dimensional (3D)-printed polycaprolactone (PCL)/β-tricalcium phosphate (β-TCP) composite scaffold. Gradient SrO-doped (0-2.0 wt %) 3D printed scaffolds (3D PTSr) were fabricated by melt blending and direct ink writing (DIW) technology, and their physicochemical and biological properties were systematically characterized. Scanning electron microscopy (SEM) showed that the 3D PTSr scaffold had a precisely regulated macroscopic pore structure (pore size ∼ 1 mm) and uniformly distributed Sr element. When the doping amount of SrO was 1.5 wt %, the scaffold exhibited the best comprehensive performance: the surface contact angle was reduced to 64.78° ± 0.54°, and the weight loss rate was 42.83 ± 0.02 % after 4 weeks of in vitro degradation. At the same time, it showed the sustained release characteristics of Sr2+ for 56 days (cumulative release of 10.42 ppm). Mechanical tests showed that the compressive strength (5.64 ± 0.04 MPa) and tensile strength (2.75 ± 0.16 MPa) were significantly better than the control group (p < 0.05). In vitro biomimetic mineralization experiments confirmed that SrO functionalization facilitated dense calcium-phosphate composite layer formation. In vitro experiments demonstrated that the 3D PTSr1.5 scaffold significantly promoted the proliferation of MC3T3-E1 cells, and its osteogenic differentiation ability was verified by increasing alkaline phosphatase (ALP) activity and calcium nodule formation. Implantation of 3D PTSr1.5 scaffold into rat cranial defects significantly enhanced bone regeneration at 12 weeks versus controls. Histological analysis confirmed substantial regeneration of mature bone tissue and collagen fibers within the defect area. This study reveals the molecular mechanism of SrO functionalization promoting bone regeneration by regulating the synergistic effect of material degradation-ion release-topology, and provides a theoretical basis and technical reserve for the development of next-generation intelligent bone repair materials.

由于创伤、感染、肿瘤和先天性畸形导致的严重骨缺损的修复提出了重大的临床挑战。医用级聚己内酯(PCL)和β-磷酸三钙(β-TCP)的结合被广泛研究用于开发人工骨移植替代物,引起了再生医学领域的广泛关注。然而,该材料固有的成骨能力不足仍然是其广泛临床应用的瓶颈。本研究合成了一种氧化锶(SrO)功能化的三维(3D)打印聚己内酯(PCL)/β-磷酸三钙(β-TCP)复合支架。采用熔融共混和直接墨水书写(DIW)技术制备了梯度sro掺杂(0-2.0 wt %) 3D打印支架(3D PTSr),并对其物理化学和生物性能进行了系统表征。扫描电镜(SEM)显示,三维PTSr支架具有精确调控的宏观孔隙结构(孔径约1 mm)和均匀分布的Sr元素。当SrO掺杂量为1.5 wt %时,支架的综合性能最好:体外降解4周后,支架表面接触角降低到64.78°±0.54°,失重率为42.83±0.02%。同时表现出Sr2+的缓释特性,累积释放量为10.42 ppm,持续56 d。力学试验表明,抗压强度(5.64±0.04 MPa)和抗拉强度(2.75±0.16 MPa)均显著优于对照组(p
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引用次数: 0
An improved trabecular bone model based on Voronoi tessellation. 基于Voronoi镶嵌的改进骨小梁模型。
Pub Date : 2023-10-01 DOI: 10.2139/ssrn.4327657
Yijun Zhou, P. Isaksson, C. Persson
BACKGROUND AND OBJECTIVEAccurate numerical and physical models of trabecular bone, correctly representing its complexity and variability, could be highly advantageous in the development of e.g. new bone-anchored implants due to the limited availability of real bone. Several Voronoi tessellation-based porous models have been reported in the literature, attempting to mimic the trabecular bone. However, these models have been limited to lattice rod-like structures, which are only structurally representative of very high-porosity trabecular bone. The objective of this study was to provide an improved model, more representative of trabecular bone of different porosity.METHODSBoolean operations were utilized to merge scaled Voronoi cells, thereby introducing different structural patterns, controlling porosity and to some extent anisotropy. The mechanical properties of the structures were evaluated using analytical estimations, numerical simulations, and experimental compression tests of 3D-printed versions of the structures. The capacity of the developed models to represent trabecular bone was assessed by comparing some key geometric features with trabecular bone characterized in previous studies.RESULTSThe models gave the possibility to provide pore interconnectivity at relatively low porosities as well as both plate- and rod-like structures. The mechanical properties of the generated models were predictable with numerical simulations as well as an analytical approach. The permeability was found to be better than Sawbones at the same porosity. The models also showed the capability of matching e.g. some vertebral structures for key geometric features.CONCLUSIONSAn improved numerical model for mimicking trabecular bone structures was successfully developed using Voronoi tessellation and Boolean operations. This is expected to benefit both computational and experimental studies by providing a more diverse and representative structure of trabecular bone.
背景与目的准确的骨小梁的数值和物理模型,正确地代表其复杂性和可变性,可能在开发新的骨锚定种植体方面非常有利,例如,由于真骨的可用性有限。文献中已经报道了几种基于Voronoi镶嵌的多孔模型,试图模拟小梁骨。然而,这些模型仅限于晶格棒状结构,仅在结构上代表非常高孔隙率的小梁骨。本研究的目的是提供一个改进的模型,更能代表不同孔隙度的小梁骨。方法利用布尔运算合并缩放后的Voronoi细胞,从而引入不同的结构模式,控制孔隙度和一定程度的各向异性。使用分析估计、数值模拟和3d打印结构的实验压缩测试来评估结构的机械性能。通过与先前研究中描述的小梁骨的一些关键几何特征进行比较,评估了所开发模型表征小梁骨的能力。结果该模型提供了在相对低孔隙度以及板状和棒状结构下提供孔隙互连性的可能性。所生成模型的力学性能可通过数值模拟和分析方法进行预测。在相同孔隙度下,其渗透率优于Sawbones。这些模型还显示了匹配关键几何特征的一些椎体结构的能力。结论采用Voronoi镶嵌和布尔运算,成功建立了一种改进的模拟骨小梁结构的数值模型。通过提供更多样化和代表性的小梁骨结构,这有望使计算和实验研究受益。
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引用次数: 0
Patient-specific finite element analysis of human corneal lenticules: An experimental and numerical study. 人类角膜微透镜的患者特异性有限元分析:一项实验和数值研究。
Pub Date : 2023-09-21 DOI: 10.2139/ssrn.4378257
M. Nambiar, Layko Liechti, Harald P. Studer, A. S. Roy, T. Seiler, P. Büchler
The number of elective refractive surgeries is constantly increasing due to the drastic increase in myopia prevalence. Since corneal biomechanics are critical to human vision, accurate modeling is essential to improve surgical planning and optimize the results of laser vision correction. In this study, we present a numerical model of the anterior cornea of young patients who are candidates for laser vision correction. Model parameters were determined from uniaxial tests performed on lenticules of patients undergoing refractive surgery by means of lenticule extraction, using patient-specific models of the lenticules. The models also took into account the known orientation of collagen fibers in the tissue, which have an isotropic distribution in the corneal plane, while they are aligned along the corneal curvature and have a low dispersion outside the corneal plane. The model was able to reproduce the experimental data well with only three parameters. These parameters, determined using a realistic fiber distribution, yielded lower values than those reported in the literature. Accurate characterization and modeling of the cornea of young patients is essential to study better refractive surgery for the population undergoing these treatments, to develop in silico models that take corneal biomechanics into account when planning refractive surgery, and to provide a basis for improving visual outcomes in the rapidly growing population undergoing these treatments.
由于近视患病率的急剧上升,选择性屈光手术的数量不断增加。由于角膜生物力学对人类视觉至关重要,因此准确的建模对于改进手术计划和优化激光视力矫正的结果至关重要。在这项研究中,我们提出了一个年轻患者前角膜的数值模型,这些患者是激光视力矫正的候选者。模型参数是通过使用患者特有的微透镜模型,通过微透镜提取对接受屈光手术的患者的微透镜进行单轴测试来确定的。该模型还考虑了组织中胶原纤维的已知方向,胶原纤维在角膜平面内具有各向同性分布,同时它们沿着角膜曲率排列,并且在角膜平面外具有低分散性。该模型仅用三个参数就能很好地再现实验数据。使用真实的纤维分布确定的这些参数产生的值低于文献中报道的值。年轻患者角膜的精确表征和建模对于为接受这些治疗的人群研究更好的屈光手术、开发在计划屈光手术时考虑角膜生物力学的计算机模型以及为改善接受这些治疗快速增长的人群的视觉结果提供基础至关重要。
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引用次数: 0
Mechanical characterisation of commercial artificial skin models. 商用人造皮肤模型的力学特性。
Pub Date : 2023-09-01 DOI: 10.2139/ssrn.4378258
Antony S. K. Kho, Steve Béguin, E. O’Cearbhaill, A. N. Annaidh
Understanding of the mechanical properties of skin is crucial in evaluating the performance of skin-interfacing medical devices. Artificial skin models (ASMs) have rapidly gained attention as they are able to overcome the challenges in ethically sourcing consistent and representative ex vivo animal or human tissue models. Although some ASMs have become commercialised, a thorough understanding of the mechanical properties of the skin models is crucial to ensure that they are suitable for the purpose of the study. In the present study, skin and fat layers of ASMs (Simulab®, LifeLike®, SynDaver® and Parafilm®) were mechanically characterised through hardness, needle insertion, tensile and compression testing. Different boundary constraint conditions (minimally and highly constrained) were investigated for needle insertion testing, while anisotropic properties of the skin models were investigated through different specimen orientations during tensile testing. Analysis of variance (ANOVA) tests were performed to compare the mechanical properties between the skin models. Properties of the skin models were compared against literature to determine the suitability of the skin models based on the material property of interest. All skin models offer relatively consistent mechanical performance, providing a solid basis for benchtop evaluation of skin-interfacing medical device performance. Through prioritising models with mechanical properties that are consistent with human skin data, and with limited variance, researchers can use the data presented here as a toolbox to select the most appropriate ASM for their particular application.
了解皮肤的机械特性对于评估皮肤接口医疗设备的性能至关重要。人工皮肤模型(ASM)迅速获得关注,因为它们能够克服在道德上采购一致和具有代表性的离体动物或人体组织模型的挑战。尽管一些ASM已经商业化,但彻底了解皮肤模型的机械性能对于确保它们适合研究目的至关重要。在本研究中,ASM(Simulab®、LifeLike®、SynDaver®和Parafilm®)的皮肤和脂肪层通过硬度、针头插入、拉伸和压缩测试进行了机械表征。针插入试验研究了不同的边界约束条件(最小和高度约束),而拉伸试验期间通过不同的试样方向研究了皮肤模型的各向异性特性。进行方差分析(ANOVA)测试以比较皮肤模型之间的机械性能。将皮肤模型的特性与文献进行比较,以根据感兴趣的材料特性确定皮肤模型的适用性。所有皮肤模型都提供了相对一致的机械性能,为皮肤接口医疗设备性能的台式评估提供了坚实的基础。通过优先考虑具有与人类皮肤数据一致且方差有限的机械性能的模型,研究人员可以将此处提供的数据作为工具箱,为其特定应用选择最合适的ASM。
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引用次数: 1
Multistep deformation of helical fiber electrospun scaffold toward cardiac patches development. 螺旋纤维静电纺丝支架多步变形对心脏贴片发育的影响。
Pub Date : 2023-09-01 DOI: 10.2139/ssrn.4340642
A. Alattar, E. Gkouti, A. Czekanski
The scaffolds used for cardiac patches must mimic the viscoelastic behavior of the native tissue, which expands up to high deformation levels of its sedentary size during the systole segment of pumping blood. In our study, we exposed fabricated electrospun samples to repeated multistep tension by applying and removing deformation to mimic the mechanical behavior of helical fibered cardiac scaffolds. Since the fiber-based specimens exhibit viscoelastic behavior, the transient responses to constant deformation caused stress relaxation and stress recovery. However, these transient viscoelastic operations performed at high strain enable unpredictable phenomena, usually hidden behind stress softening and folding (plasticity) phenomena; the material significantly reduces the required stress, and remaining deformation occurs. Thus, by regulating the fabrication (electrospinning parameters) process and preconditioning before setting, the actual viscoelastic behavior of the electrospun scaffolds will be evident, as well as their limitations towards their application to cardiac patches development.
用于心脏贴片的支架必须模仿天然组织的粘弹性行为,在泵血的收缩期,天然组织会膨胀到其静止大小的高变形水平。在我们的研究中,我们通过施加和消除变形,将制造的电纺样品暴露于重复的多步张力下,以模拟螺旋纤维心脏支架的机械行为。由于纤维基试样表现出粘弹性行为,对恒定变形的瞬态响应导致应力松弛和应力恢复。然而,在高应变下进行的这些瞬态粘弹性操作导致了不可预测的现象,通常隐藏在应力软化和折叠(塑性)现象之后;该材料显著降低了所需的应力并且发生剩余变形。因此,通过调节制造(电纺参数)过程和设置前的预处理,电纺支架的实际粘弹性行为将是明显的,以及它们在心脏贴片开发中应用的局限性。
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引用次数: 1
Fabrication and characterisation of bioglass and hydroxyapatite-filled scaffolds. 生物玻璃和羟基磷灰石填充支架的制备和表征。
Pub Date : 2023-06-06 DOI: 10.2139/ssrn.4388787
Laura Mendoza-Cerezo, J. Rodríguez-Rego, Anabel Soriano-Carrera, Alfonso C. Marcos-Romero, A. Macías-García
Tissue engineering is a continuously evolving field. One of the main lines of research in this field focuses on the replacement of bone defects with materials designed to interact with the cells of a living organism in order to provide the body with a structure on which new tissues can easily grow. Among the most commonly used materials are bioglasses, which are frequently used due to their versatility and good properties. This article discusses the results of the production of an injectable paste of Bioglass® 45S5 and hydroxyapatite on a 3D printed porous structure by additive manufacturing, using a thermoplastic (PLA). The results were evaluated in a specific application of the paste, so the mechanical and bioactive properties were studied to show the multiple possibilities of using this combination for its application in regenerative medicine and more specifically in bone implants.
组织工程是一个不断发展的领域。该领域的主要研究方向之一集中在用设计成与活体细胞相互作用的材料替换骨缺损,以便为身体提供一种新组织可以容易生长的结构。生物玻璃是最常用的材料之一,由于其多功能性和良好的性能而经常使用。本文讨论了使用热塑性塑料(PLA)通过增材制造在3D打印多孔结构上生产Bioglass®45S5和羟基磷灰石的可注射糊状物的结果。该结果在该糊剂的特定应用中进行了评估,因此对其机械和生物活性进行了研究,以表明将该组合用于再生医学,更具体地说,用于骨植入物的多种可能性。
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引用次数: 0
Strength and ductility loss of Magnesium-Gadolinium due to corrosion in physiological environment: Experiments and modeling. 生理环境腐蚀导致镁-钆的强度和延性损失:实验和模型。
Pub Date : 2023-06-01 DOI: 10.2139/ssrn.4385334
D. Steglich, J. Besson, Inken Reinke, H. Helmholz, M. Luczak, V. Garamus, B. Wiese, D. Höche, C. Cyron, R. Willumeit-Römer
We propose a computational framework to study the effect of corrosion on the mechanical strength of magnesium (Mg) samples. Our work is motivated by the need to predict the residual strength of biomedical Mg implants after a given period of degradation in a physiological environment. To model corrosion, a mass-diffusion type model is used that accounts for localised corrosion using Weibull statistics. The overall mass loss is prescribed (e.g., based on experimental data). The mechanical behaviour of the Mg samples is modeled by a state-of-the-art Cazacu-Plunkett-Barlat plasticity model with a coupled damage model. This allowed us to study how Mg degradation in immersed samples reduces the mechanical strength over time. We performed a large number of in vitro corrosion experiments and mechanical tests to validate our computational framework. Our framework could predict both the experimentally observed loss of mechanical strength and the ductility due to corrosion for both tension and compression tests.
我们提出了一个计算框架来研究腐蚀对镁(Mg)样品机械强度的影响。我们的工作的动机是需要预测生物医学Mg植入物在生理环境中降解一段时间后的剩余强度。为了模拟腐蚀,使用了一个质量扩散型模型,该模型使用威布尔统计来解释局部腐蚀。总质量损失是规定的(例如,根据实验数据)。Mg试样的力学行为采用最先进的Cazacu-Plunkett-Barlat塑性模型和耦合损伤模型来模拟。这使我们能够研究Mg在浸入样品中的降解如何随着时间的推移降低机械强度。我们进行了大量的体外腐蚀实验和力学测试来验证我们的计算框架。我们的框架可以预测实验观察到的机械强度和延性的损失,因为腐蚀的拉伸和压缩试验。
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引用次数: 0
Material extrusion of thermoplastic acrylic for intraoral devices: Technical feasibility and evaluation. 口腔内装置用热塑性丙烯酸材料挤出:技术可行性和评价。
Pub Date : 2023-06-01 DOI: 10.2139/ssrn.4354976
G. Ankit, Frank Alifui-Segbaya, S. Hasanov, Alan R. White, K. E. Ahmed, Robert M. Love, I. Fidan
With global demand for 3D printed medical devices on the rise, the search for safer, inexpensive, and sustainable methods is timely. Herein, we assessed the practicality of the material extrusion process for acrylic denture bases of which successful outcomes can be extended to implant surgical guides, orthodontic splints, impression trays, record bases and obturators for cleft palates or other maxillary defects. Representative materials comprising denture prototypes and test samples were designed and built with in-house polymethylmethacrylate filaments using varying print directions (PDs), layer heights (LHs) and reinforcements (RFs) with short glass fiber. The study undertook a comprehensive evaluation of the materials to determine their flexural, fracture, and thermal properties. Additional analyses for tensile and compressive properties, chemical composition, residual monomer, and surface roughness (Ra) were completed for parts with optimum parameters. Micrographic analysis of the acrylic composites revealed adequate fiber-matrix compatibility and predictably, their mechanical properties improved simultaneously with RFs and decreased LHs. Fiber reinforcement also improved the overall thermal conductivity of the materials. Ra, on the other hand, improved visibly with decreased RFs and LHs and the prototypes were effortlessly polished and characterized with veneering composites to mimic gingival tissues. In terms of chemical stability, the residual methyl methacrylate monomer contents are well below standards threshold for biological reactions. Notably, 5 vol% acrylic composites built with 0.05 mm LH in 0° on z-axis produced optimum properties that are superior to those of conventional acrylic, milled acrylic and 3D printed photopolymers. Finite element modeling successfully replicated the tensile properties of the prototypes. It may well be argued that the material extrusion process is cost-effective; however, the speed of manufacturing could be longer than that of established methods. Although the mean Ra is within an acceptable range, mandatory manual finishing and aesthetic pigmentation are required for long-term intraoral use. At a proof-of-concept level, it is evident that the material extrusion process can be applied to build inexpensive, safe, and robust thermoplastic acrylic devices. The broad outcomes of this novel study are equally worthy of academic reflection, and further translation to the clinic.
随着全球对3D打印医疗设备的需求不断上升,寻找更安全、廉价和可持续的方法是及时的。在此,我们评估了丙烯酸义齿基托材料挤压工艺的实用性,其成功的结果可以扩展到种植手术导向、正畸夹板、印模托盘、记录基托和腭裂或其他上颌缺陷的闭孔器。采用不同的打印方向(pd)、层高(LHs)和短玻璃纤维增强(RFs),用内部聚甲基丙烯酸甲酯长丝设计和构建具有代表性的材料,包括义齿原型和测试样品。该研究对材料进行了全面的评估,以确定其弯曲、断裂和热性能。对于具有最佳参数的部件,完成了拉伸和压缩性能、化学成分、残留单体和表面粗糙度(Ra)的附加分析。显微分析表明,复合材料具有良好的纤维-基体相容性,其力学性能随着RFs和LHs的降低而提高。纤维增强也提高了材料的整体导热性。另一方面,Ra随着RFs和LHs的降低而明显改善,并且原型可以毫不费力地抛光并使用贴面复合材料模拟牙龈组织。在化学稳定性方面,残留的甲基丙烯酸甲酯单体含量远低于生物反应的标准阈值。值得注意的是,在z轴0°方向上以0.05 mm LH构建的5 vol%丙烯酸复合材料的性能优于传统丙烯酸、研磨丙烯酸和3D打印光聚合物。有限元模型成功地复制了原型的拉伸性能。可以很好地争辩说,材料挤压工艺是具有成本效益的;然而,制造的速度可能比现有方法要长。虽然平均Ra在可接受范围内,但长期口内使用仍需要强制手工精加工和美观色素沉着。在概念验证层面,很明显,材料挤压工艺可以应用于构建廉价、安全、坚固的热塑性丙烯酸装置。这项新研究的广泛结果同样值得学术反思,并进一步转化为临床。
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Journal of the mechanical behavior of biomedical materials
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