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Effect of Recycling on the Cellular Structure of Polylactide in a Batch Process 间歇过程中回收对聚乳酸细胞结构的影响
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2018-09-04 DOI: 10.1177/026248931803700202
Joanna Ludwiczak, S. Frąckowiak, Rafał Łużny
The aim of the work is to demonstrate the possibility of using recycled biodegradable material as a cellular material with a reduced weight. An experimental study on the influence of recycling on the properties and foam ability of polylactide (PLA) was carried out. The influence of recycling on the polymer crystallinity, thermal and viscoelastic properties was investigated. During the batch process the cellular structure in PLA and recycled PLA were created. A higher degree of crystallinity, a lower viscosity value and a lower melt strength for recycled PLA, as compared to original material, were observed. For the recycled PLA, a fine cellular structure and low density (0.60 g/cm3) were obtained.
这项工作的目的是证明使用可回收的可生物降解材料作为减轻重量的细胞材料的可能性。对循环利用对聚乳酸(PLA)性能和泡沫性能的影响进行了实验研究。研究了循环利用对聚合物结晶度、热性能和粘弹性的影响。在批处理过程中,形成了聚乳酸和再生聚乳酸的胞状结构。与原始材料相比,观察到更高的结晶度,更低的粘度值和更低的熔融强度。对于回收PLA,获得了精细的细胞结构和低密度(0.60 g/cm3)。
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引用次数: 4
Cellular Morphology Optimization of Polypropylene/CaCO3 Composite Films Designed for Piezoelectric Applications 压电型聚丙烯/CaCO3复合薄膜的细胞形态优化
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2018-09-04 DOI: 10.1177/026248931803700301
Eric Audet, F. Mighri, D. Rodrigue, A. Ajji
In this work, the cellular morphology of polypropylene (PP)/calcium carbonate (CaCO3) composite films was optimized with respect to piezoelectric cellular films criteria. To do this, a series of PP films filled with CaCO3 micro-particles of three different particle sizes (3, 6 and 12 microns) were developed at various weight concentrations (3 to 44 wt. %). Before going through a gas diffusion expansion (GDE) step to inflate the initiated cells, all composite films were first produced via extrusion/calendaring then biaxially stretched to initiate the cellular structure by interfacial delamination between the CaCO3 particles and PP matrix. After biaxial stretching and GDE, it was observed that only films with filler contents above 23 wt.% and 12 μm particle size presented a well-developed cellular structure. By optimizing the extrusion, biaxial stretching and GDE steps, we were able to generate a required cellular morphology where the average cell height ranged between 5 and 8 μm, which is considered good for further Corona charging. Also, the average cell aspect ratio (cell length divided by cell height) ranged between 4 and 10 with an average cell wall thickness between 7 and 12 μm, which is also considered as optimum for good piezoelectric properties.
在这项工作中,聚丙烯(PP)/碳酸钙(CaCO3)复合膜的细胞形态根据压电细胞膜的标准进行了优化。为了做到这一点,在不同的重量浓度(3至44 wt. %)下,开发了一系列充满三种不同粒径(3、6和12微米)的CaCO3微粒的PP薄膜。在通过气体扩散膨胀(GDE)步骤膨胀初始细胞之前,所有复合膜首先通过挤压/压延生产,然后通过CaCO3颗粒和PP基体之间的界面分层进行双轴拉伸,以初始化细胞结构。经过双向拉伸和GDE后,发现只有填料含量大于23 wt.%、粒径大于12 μm的薄膜才呈现出发育良好的细胞结构。通过优化挤压、双轴拉伸和GDE步骤,我们能够生成所需的电池形态,电池的平均高度在5到8 μm之间,这被认为有利于进一步的电晕充电。此外,电池的平均宽高比(电池长度除以电池高度)在4到10之间,平均壁厚在7到12 μm之间,这也被认为是良好压电性能的最佳选择。
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引用次数: 5
Compression Properties of Syntactic Foam Reinforced by Warp-knitted Spacer Fabric: Theoretical Compression Strength Model and Experimental Verification 经编间隔织物增强复合泡沫的压缩性能:理论压缩强度模型与实验验证
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2018-09-04 DOI: 10.1177/026248931803700102
Chao Zhi, Guoqing Zhu, J. Meng, Jinhua Jiang, H. Long, Lingjie Yu
In this study, a theoretical model based on the fiber buckling theory was established to predict the compression strength of a new type of syntactic foam, namely the syntactic foam reinforced by the warp-knitted spacer fabric (SF-WKSF). In order to verify the availability of this model, compression strength values of theoretical simulations were compared with the experiment results. The comparison results showed that the model can accurately simulate the compression strength values of different SF-WKSF samples with slight deviation. Finally, the causes of deviation was analyzed in detail.
本文基于纤维屈曲理论,建立了一种新型复合泡沫材料——经编间隔织物增强复合泡沫材料(SF-WKSF)的抗压强度预测理论模型。为了验证该模型的有效性,将理论模拟得到的抗压强度值与实验结果进行了比较。对比结果表明,该模型能较准确地模拟不同SF-WKSF试样的抗压强度值,偏差较小。最后,详细分析了产生偏差的原因。
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引用次数: 5
Rotomolding of Foamed and Unfoamed GTR-LLDPE Blends: Mechanical, Morphological and Physical Properties 发泡和未发泡GTR-LLDPE共混物的旋转成型:机械、形态和物理性能
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2018-09-04 DOI: 10.1177/026248931803700201
Y. Dou, D. Rodrigue
In this work, a simple method is presented to produce ground tire rubber (GTR) -linear low density polyethylene (LLDPE) compounds and foams via rotational molding. In particular, different GTR concentrations (0 to 50% wt.) were dry-blended with different chemical blowing agent (CBA) content (0 to 1% wt.). From the samples produced, a complete set of characterization was performed in terms of mechanical properties (tensile, flexural and impact), density and morphological properties. The results show that increasing GTR content or CBA content not only decreased both tensile and flexural moduli, but decreased ultimate strength and strain at break. As expected, increasing blowing agent content decreased density. Besides, with respect to impact strength, the value of all samples decreased with the addition of GTR or CBA except for 0.2% wt. CBA of GTR-LLDPE composite foams, which nearly remain at the same level.
本文提出了一种通过旋转成型生产研磨轮胎橡胶(GTR)-线性低密度聚乙烯(LLDPE)化合物和泡沫的简单方法。特别是,将不同GTR浓度(0至50%重量)与不同化学发泡剂(CBA)含量(0至1%重量)进行干混。从生产的样品中,对机械性能(拉伸、弯曲和冲击)、密度和形态性能进行了一整套表征。结果表明,GTR或CBA含量的增加不仅降低了拉伸模量和弯曲模量,而且降低了极限强度和断裂应变。正如预期的那样,发泡剂含量的增加降低了密度。此外,就冲击强度而言,除了0.2%wt.CBA的GTR-LLDPE复合泡沫外,所有样品的值都随着GTR或CBA的加入而降低,它们几乎保持在相同的水平。
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引用次数: 14
Multi-Stage Recycling Induced Morphological Transformations in Solid-State Microcellular Foaming of Polystyrene 多级回收诱导聚苯乙烯固态微孔发泡的形态转变
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2018-09-04 DOI: 10.1177/026248931803700302
Indrajeet Singh, A. Gandhi, M. Biswal, S. Mohanty, S. K. Nayak
In this article, the general-purpose polystyrene was reprocessed four times. The effect of repeated reprocessing of polystyrene on its polymeric properties and on its microcellular, foaming behaviour were investigated. It was observed that reprocessing leads to break of long polymeric chains into short chains, which resulted increment in PDI and MFI. Molecular weight and Glass transition temperature were found to decrease with increasing recycling stages. Reprocessing resulted abruptly decrement in viscosity of neat polystyrene. Effect of reprocessing on foaming behaviour was analysed properly in this report and it was found that reprocessing resulted in improvement in cell sizes and their distribution. A positive effect on expansion ratio was also observed during foaming of reprocessed specimens. Cell density was found to decrease with increasing recycling stages. The effect of saturation pressure and foaming temperature on microcellular foam morphology along with recycling were investigated. Effect of foaming time on cell size, cell size distribution, cell density, expansion ratio and cell wall thickness was investigated.
本文对通用聚苯乙烯进行了四次再加工。研究了聚苯乙烯重复后处理对其聚合物性能和微孔发泡行为的影响。据观察,后处理导致长聚合物链断裂为短链,从而导致PDI和MFI增加。发现分子量和玻璃化转变温度随着再循环阶段的增加而降低。后处理导致纯聚苯乙烯的粘度急剧下降。本报告对后处理对发泡行为的影响进行了适当分析,发现后处理改善了泡孔尺寸及其分布。在再加工试样的发泡过程中,也观察到对膨胀率的积极影响。发现细胞密度随着回收阶段的增加而降低。研究了饱和压力和发泡温度对微孔泡沫形态的影响以及回收利用情况。研究了发泡时间对泡孔尺寸、泡孔尺寸分布、泡孔密度、膨胀率和泡孔壁厚度的影响。
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引用次数: 11
The new method of manufacturing porous castings from styrene–acrylic dispersion 介绍了用苯乙烯-丙烯酸分散体制备多孔铸件的新方法
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2018-07-01 DOI: 10.1177/0262489318797513
Paweł Palutkiewicz
This work presents an innovative method for producing porous castings from polymer dispersion with wood flour. The method described for forming porous castings from blends, in which the aqueous dispersions of polymers are binders, enables the manufacturing of wood-like products with a cork-like structure. The casting technology and selected properties of finished castings (density, compression strength) are presented. The structurual investigations of the obtained castings are also presented.
本研究提出了一种用木粉聚合物分散体生产多孔铸件的创新方法。所描述的用于从混合物中形成多孔铸件的方法,其中聚合物的水分散体是粘合剂,使制造具有软木状结构的类木产品成为可能。介绍了铸造工艺及成品铸件的主要性能(密度、抗压强度)。对所获得的铸件进行了组织研究。
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引用次数: 0
Effect of processing conditions on the cellular morphology of polyethylene hollow fiber foams for membrane applications 加工条件对膜用聚乙烯中空泡沫纤维细胞形态的影响
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2018-07-01 DOI: 10.1177/0262489318795967
Z. Razzaz, A. Mohebbi, D. Rodrigue
A continuous method without any solvent is proposed to produce porous hollow fibers for membrane (HFM) applications. In this case, linear low-density polyethylene was combined with azodicarbonamide to produce samples via extrusion. In particular, the processing (chemical blowing agent content and temperature profile) and post-processing (stretching velocity) conditions were optimized to obtain a cellular structure having a high cell density and uniform cell size distribution. From the samples obtained, a complete set of characterization was performed (morphological, mechanical, physical, and gas transport). The results show that HFM having a higher cell density can increase gas permeability, especially for hydrogen. Overall, it is shown that low-cost polyolefins having a suitable cellular structure can be used for gas separation membranes.
提出了一种不使用任何溶剂的连续方法来生产用于膜(HFM)应用的多孔中空纤维。在这种情况下,线性低密度聚乙烯与偶氮二甲酰胺结合,通过挤出生产样品。特别地,优化处理(化学发泡剂含量和温度分布)和后处理(拉伸速度)条件,以获得具有高细胞密度和均匀细胞尺寸分布的细胞结构。从获得的样品中,进行了一整套表征(形态、机械、物理和气体传输)。结果表明,具有更高电池密度的HFM可以增加气体渗透性,尤其是对于氢气。总之,已经表明具有合适的蜂窝状结构的低成本聚烯烃可以用于气体分离膜。
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引用次数: 8
Optimization of the cellular morphology of biaxially stretched thin polyethylene foams produced by extrusion film blowing 挤出吹塑法制备双轴拉伸聚乙烯薄泡沫的细胞形态优化
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2018-07-01 DOI: 10.1177/0262489318797517
Ouassim Hamdi, F. Mighri, D. Rodrigue
This work presents the production of cellular polymer films using extrusion blowing to impose biaxial stretching on the cellular structure while processing. The materials selected are linear low-density polyethylene (LLDPE) and low density polyethylene (LDPE) as the matrix, azodicarbonamide as the chemical blowing agent, and talc as the nucleating agent. The processing parameters, namely, the temperature profile, screw speed, feed rate, take-up ratio, blow-up ratio, and the matrix composition were all optimized to produce a homogeneous cellular structure with defined morphologies. The optimized films had a thickness below 300 µm, a relative density around 0.6, a cell density above 2 × 106 cells/cm3, and biaxially stretched cells with aspect ratios above 4 longitudinally and 3.8 transversally.
这项工作提出了蜂窝聚合物薄膜的生产使用挤压吹施加双轴拉伸在蜂窝结构,同时加工。选用的材料为线性低密度聚乙烯(LLDPE)和低密度聚乙烯(LDPE)为基体,偶氮二甲酰胺为化学发泡剂,滑石为成核剂。优化工艺参数,即温度分布、螺杆转速、进给量、卷取比、充气比和基体成分,以获得具有明确形貌的均匀细胞结构。优化后的薄膜厚度在300µm以下,相对密度在0.6左右,细胞密度在2 × 106 cells/cm3以上,双轴拉伸的细胞纵向宽高比在4以上,横向宽高比在3.8以上。
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引用次数: 17
Preparation and properties of flexible poly(lactic acid) blend foams 柔性聚乳酸共混泡沫的制备与性能
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2018-07-01 DOI: 10.1177/0262489318797514
Liu Wei, He Shicheng, Zhou Hongfu
High-performance poly(lactic acid) (PLA) foam has been recognized as a promising material because of its biodegradability. However, low flexibility and foamability of PLAs has limited its use in different fields. In this study, a blend-toughening technology was used to toughen PLA and prepare flexible foams. The mechanical properties of PLA blends were evaluated, and the cellular structure of these foaming blends was characterized. The results show that the blending components significantly affected the overall mechanical properties and foaming behavior of PLA. The toughness of PLA was enhanced by adding poly(butylene adipate-co-terephthalate) (PBAT) and rigid particles. The rheological behavior of PLA was also affected by adding PBAT. Therefore, the cellular structure of the PLA foams was affected. A constitutive model was also used to fit the experimental results of the compression property of the PLA foam.
高性能聚乳酸(PLA)泡沫由于其生物降解性而被认为是一种很有前途的材料。然而,PLA的低柔性和发泡性限制了其在不同领域的应用。本研究采用共混增韧技术对聚乳酸进行增韧,制备柔性泡沫。对PLA共混物的力学性能进行了评价,并对其泡沫结构进行了表征。结果表明,共混组分对PLA的整体力学性能和发泡行为有显著影响。通过添加聚己二酸丁二醇酯-共对苯二甲酸酯(PBAT)和刚性粒子,提高了PLA的韧性。PBAT的加入也影响了PLA的流变行为。因此,PLA泡沫的细胞结构受到影响。采用本构模型对PLA泡沫压缩性能的实验结果进行了拟合。
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引用次数: 1
The Effect of Compatibilization on the Properties and Foaming Behavior of Poly(ethylene terephthalate)/Poly(ethylene-octene) Blends 相容性对聚对苯二甲酸乙二醇酯/聚辛烯共混物性能和发泡行为的影响
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2017-11-01 DOI: 10.1177/026248931703600602
Wenbo Wang, Kesong Yu, Hongfu Zhou, Xiangdong Wang, Jianguo Mi
The methodology for improving the properties and foaming behavior of poly (ethylene terephthalate) (PET)/poly(ethylene-octene) (POE) blends through compatibilization was proposed. In this paper, PET/POE blends were prepared through a melt blending method, POE was employed as elastomer toughener, maleic anhydride grafted POE (mPOE) was selected as compatibilizer, and pyromellitic dianhydride (PMDA) was used as chain extender. The content of mPOE was changeable to study the effect of compatibility on crystallization behavior, toughness, dispersion morphology, and rheological behavior of PET/ POE blends. The results demonstrated that the crystallization peak of PET/POE blends shifted towards high temperatures from 196.97°C to 201.24°C with the content of mPOE increasing. The brittle-ductile transition for PET/POE blends occurred at the mPOE content in the range of 4–5 phr. The particle size of POE dispersed phase decline firstly and then was almost unchanged with an increasing content of mPOE. The storage modulus and complex viscosity of compatibilized PET/POE blends were obviously higher than that of uncompatibilized PET/POE blends. Then PET/POE blends were foamed using supercritical CO2 as physical blowing agent. The results showed that the cell size, cell density, and tensile properties of the PET/POE blending foams were affected by the content of mPOE strongly. With the content of mPOE, the cell size decreased and then kept stable as well as the cell density the trend of cell size increased then remained unchanged. In addition, the elongation at break of PET/POE blending foams was higher than that of the uncompatibilized PET/POE blending foam. PET/POE blending foams with fine cell morphology and good ductility could be achieved with a proper content of compatibilizer in the blends.
提出了通过增容提高聚对苯二甲酸乙酯(PET)/聚乙烯-辛烯(POE)共混物性能和发泡性能的方法。本文采用熔融共混法制备了PET/POE共混物,以POE为弹性体增韧剂,以马来酸酐接枝POE (mPOE)为相容剂,以邻苯二甲酸二酐(PMDA)为扩链剂。通过改变mPOE的含量,研究相容性对PET/ POE共混物结晶行为、韧性、分散形态和流变行为的影响。结果表明:随着mPOE含量的增加,PET/POE共混物的结晶峰从196.97℃向高温方向移动至201.24℃;当mPOE含量在4 ~ 5 phr范围内时,PET/POE共混物发生了脆-韧转变。POE分散相的粒径随mPOE含量的增加先减小后基本保持不变。增容PET/POE共混物的存储模量和复合粘度明显高于未增容PET/POE共混物。然后以超临界CO2为物理发泡剂对PET/POE共混物进行发泡。结果表明,mPOE的含量对PET/POE共混泡沫的孔大小、孔密度和拉伸性能有较强的影响。随着mPOE含量的增加,细胞尺寸先减小后保持稳定,细胞密度呈先增大后保持不变的趋势。此外,PET/POE共混泡沫的断裂伸长率高于未相容的PET/POE共混泡沫。在共混物中加入适量的增容剂,可获得细胞形态优良、延展性好的PET/POE共混泡沫。
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引用次数: 9
期刊
Cellular Polymers
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