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Preparation and performance of melamine-formaldehyde rigid foams with high closed cell content 高闭孔含量三聚氰胺甲醛硬质泡沫塑料的制备及性能
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2021-05-17 DOI: 10.1177/02624893211017130
Chunhui Li, Haihong Ma, Cong Song, Zhengfa Zhou, Weibing Xu, Qiusheng Song, F. Ren
Melamine-formaldehyde (MF)rigid foams with high closed cell content were prepared via oven heating process, using MF prepolymer prepared from melamine and paraformaldehyde as a matrix, cyclohexane as the foaming agent, dimethyl silicon oil as the foam stabilizers, hydrochloric acid as the catalyst. The effect of MF prepolymer viscosity, foaming temperature, amount of catalyst on morphology, closed cell content, apparent density, water absorption and compressive strength of MF rigid foams were systematically studied. The optimized foaming conditions are as follows: the viscosity of MF prepolymer ranges from 35 Pa·s to 45 Pa·s, the foaming temperature is 125°C and the content of the catalyst is 0.65 wt%. The as-prepared MF foams showed the best comprehensive performance with closed cell content of 83.5%, apparent density of 62 kg·m−3, water absorption of 12.0%, compressive strength of 292kPa, thermal conductivity of 0.033 W m−1 K−1 and limiting oxygen index (LOI) of 36%. Compared to conventional organic foams, MF rigid foams possess low water absorption, excellent thermal insulation and flame retardancy due to high closed cell content, and can be expected to be used as thermal insulation material for building exterior walls.
以三聚氰胺和多聚甲醛制备的三聚氰胺预聚物为基体,环己烷为发泡剂,二甲基硅油为泡沫稳定剂,盐酸为催化剂,采用烘箱加热法制备了高闭孔含量的三聚氰胺甲醛(MF)硬质泡沫。系统研究了MF预聚物粘度、发泡温度、催化剂用量对MF硬质泡沫的形态、闭孔含量、表观密度、吸水率和抗压强度的影响。优化的发泡条件为:MF预聚物的粘度在35Pa·s至45Pa·s之间,发泡温度为125°C,催化剂含量为0.65wt%。所制备的MF泡沫具有最佳的综合性能,闭孔含量为83.5%,表观密度为62 kg·m−3,吸水率为12.0%,抗压强度为292kPa,导热系数为0.033 W m−1 K−1,极限氧指数为36%。与传统的有机泡沫相比,MF硬质泡沫由于闭孔含量高,具有低吸水性、优异的隔热性和阻燃性,有望用作建筑外墙的隔热材料。
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引用次数: 4
Effect of multi-walled carbon nanotubes with different diameters on morphology and thermal and mechanical properties of flexible polyurethane foams 不同直径的多壁碳纳米管对柔性聚氨酯泡沫形态及热力学性能的影响
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2021-05-13 DOI: 10.1177/02624893211017284
Fukai Yang, Miao Xie, Zhang Yudi, Xinyu Xu
We report flexible polyurethane foams (PUFs) containing –OH functionalized multi-walled carbon nanotubes (MWCNTs) with different diameters (10–20 nm, 20–30 nm, >50 nm) from 0.1–0.6 wt% (per 100 resins of polyol by weight) prepared via in situ polymerization. After synthesis, the morphology of the MWCNT/PUF composites was observed through scanning electron microscopy (SEM) based on MWCNT amount. The MWCNTs acted as nucleating agents and increased the matrix viscosity. The pore size of the composites decreased and the number of pores increased with increasing MWCNT concentration. Dynamic mechanical analysis (DMA) showed that the storage modulus of the composites increased, the loss modulus decreased, and the Tg gradually decreased with increasing MWCNT content. The incorporation of MWCNTs induced remarkable thermal stabilization of the matrix. The increase in the degradation temperature from 294°C to 304°C resulted in a 50% weight loss. The mechanical properties of the MWCNT/PUF materials increased with increasing MWCNT proportion because of the excellent compatibility and strong interface interaction between the MWCNT and flexible PUF.
我们报道了通过原位聚合制备的含有–OH官能化多壁碳纳米管(MWCNTs)的柔性聚氨酯泡沫(PUFs),其具有0.1–0.6 wt%(每100种多元醇树脂重量)的不同直径(10–20 nm,20–30 nm,>50 nm)。合成后,基于MWCNT的量,通过扫描电子显微镜(SEM)观察了MWCNT/PUF复合材料的形态。MWCNT起到成核剂的作用,提高了基体的粘度。随着MWCNT浓度的增加,复合材料的孔径减小,孔数增加。动态力学分析(DMA)表明,随着MWCNT含量的增加,复合材料的储能模量增加,损耗模量降低,Tg逐渐降低。MWCNTs的掺入引起了基质的显著热稳定性。降解温度从294°C增加到304°C,导致50%的重量损失。MWCNT/PUF材料的力学性能随着MWCNT比例的增加而增加,这是因为MWCNT与柔性PUF之间具有良好的相容性和较强的界面相互作用。
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引用次数: 3
Characterization of microstructures of SAN foam core using micro-computed tomography 用微计算机断层扫描表征SAN泡沫芯的微结构
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2021-04-05 DOI: 10.1177/02624893211006879
Youming Chen, R. Das, Hui Wang, M. Battley
In this study, the microstructure of a SAN foam was imaged using a micro-CT scanner. Through image processing and analysis, variations in density, cell wall thickness and cell size in the foam were quantitatively explored. It is found that cells in the foam are not elongated in the thickness (or rise) direction of foam sheets, but rather equiaxed. Cell walls in the foam are significantly straight. Density, cell size and cell wall thickness all vary along the thickness direction of foam sheets. The low density in the vicinity of one face of foam sheets leads to low compressive stiffness and strength, resulting in the strain localization observed in our previous compressive tests. For M80, large open cells on the top face of foam sheets are likely to buckle in compressive tests, therefore being another potential contributor to the strain localization as well. The average cell wall thickness measured from 2D slice images is around 1.4 times that measured from 3D images, and the average cell size measured from 2D slice images is about 13.8% smaller than that measured from 3D images. The dispersions of cell wall thickness measured from 2D slice images are 1.16–1.20 times those measured from 3D images. The dispersions of cell size measured from 2D slice images are 1.12–1.36 times those measured from 3D images.
在本研究中,使用微型ct扫描仪对SAN泡沫的微观结构进行了成像。通过图像处理和分析,定量探讨了泡沫中密度、细胞壁厚度和细胞大小的变化。研究发现,泡沫中的细胞在泡沫板的厚度(或上升)方向上不是伸长的,而是等轴的。泡沫中的细胞壁非常直。密度、细胞大小和细胞壁厚度沿泡沫板厚度方向变化。泡沫板单面附近的低密度导致抗压刚度和强度较低,从而导致我们在之前的抗压试验中观察到的应变局部化。对于M80,泡沫板顶部的大开口孔可能在压缩测试中弯曲,因此也是应变局部化的另一个潜在因素。2D切片图像测得的平均细胞壁厚度约为3D图像测得的1.4倍,2D切片图像测得的平均细胞大小约为3D图像测得的13.8%。二维切片图像测得的细胞壁厚度弥散度是三维图像的1.16 ~ 1.20倍。二维切片图像测得的细胞大小分散度是三维图像的1.12-1.36倍。
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引用次数: 1
Influence of carbon nanotubes on the properties of biopolyol based polyurethane foams 碳纳米管对生物多元醇基聚氨酯泡沫性能的影响
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2021-03-01 DOI: 10.1177/0262489321989005
Rujuta Dhoke, A. Ojha, A. Chaudhary, R. Vijayakumar
Biopolyols were obtained from liquefaction of sugarcane bagasse and rice husk. Acid and hydroxyl numbers were determined for estimating the polyol value of the liquid products. These prepared biopolyols were mixed with the commercial polyol for the preparation of polyurethane foam (PU). To study the effects of biopolyol on properties of PU foam, various ratios of biopolyol to commercial polyol were used. It was observed that the density and foaming time of the PU foam increases with the increase in biopolyol content. The calculated Isocyanate index showed that sugarcane bagasse polyol can be used to make flexible foam and that rice husk can be used to make rigid foam. Foaming times and full rise times increased with increase in the biopolyol content. The Fourier-transform infrared spectroscopy (FTIR) spectra of prepared foams showed the characteristic peaks related to PU foam. The morphological studies were carried out using scanning electron microscopy (SEM). Thermal conductivity tests proved that the synthesized PU foams can be used as insulating materials. Further, PU foams were also prepared with the incorporation of carbon nanotubes (CNTs) in the polyol. The densities, thermal conductivities and SEM analysis of PU foams with and without carbon nanotubes were compared.
以甘蔗渣和稻壳为原料进行液化,得到生物多元醇。测定了液体产品的酸和羟基值,以估计其多元醇值。将制备的生物多元醇与工业多元醇混合制备聚氨酯泡沫(PU)。为了研究生物多元醇对聚氨酯泡沫性能的影响,采用了不同比例的生物多元醇与商品多元醇。结果表明,随着生物多元醇含量的增加,聚氨酯泡沫的密度增大,发泡时间延长。计算的异氰酸酯指数表明,甘蔗渣多元醇可用于生产柔性泡沫,稻壳可用于生产刚性泡沫。随着生物多元醇含量的增加,发泡次数和全升次数增加。制备的泡沫的傅里叶红外光谱(FTIR)显示了与PU泡沫相关的特征峰。形态学研究采用扫描电镜(SEM)进行。热导率试验证明,合成的PU泡沫可以作为绝缘材料。此外,还在多元醇中掺入碳纳米管(CNTs)制备了聚氨酯泡沫。比较了含碳纳米管和不含碳纳米管的聚氨酯泡沫的密度、导热系数和SEM分析。
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引用次数: 1
Improvement of thermal conductivity of rigid polyurethane foams with aluminum nitride filler 氮化铝填料对硬质聚氨酯泡沫塑料导热性能的改善
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2021-03-01 DOI: 10.1177/0262489321988970
Serife Akkoyun, Meral Akkoyun
The aim of this work is the fabrication of electrically insulating composite rigid polyurethane foams with improved thermal conductivity. Therefore, this study is focused on the effect of aluminum nitride (AlN) on the thermal and electrical conductivities of rigid polyurethane foams. For this purpose, aluminum nitride/rigid polyurethane composite foams were prepared using a three-step procedure. The electrical and thermal conductivities of the foams were characterized. The thermal transitions, mechanical properties and morphology of the foams were also examined. The results reveal that AlN induces an increase of the thermal conductivity of rigid polyurethane foam of 24% which seems to be a relatively noticeable increase in polymeric foams. The low electrical conductivity of the foams is preserved.
本工作的目的是制备具有改进导热性的电绝缘复合硬质聚氨酯泡沫。因此,本研究的重点是氮化铝(AlN)对硬质聚氨酯泡沫热导率和电导率的影响。为此,使用三步程序制备氮化铝/硬质聚氨酯复合泡沫。对泡沫的电导率和热导率进行了表征。还考察了泡沫的热转变、力学性能和形态。结果表明,AlN使硬质聚氨酯泡沫的热导率增加了24%,这似乎是聚合物泡沫中相对显著的增加。泡沫的低电导率得以保留。
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引用次数: 6
An in vitro evaluation on polyurethane foam sheets of the insertion torque, removal torque values, and resonance frequency analysis (RFA) of a self-tapping threads and round apex implant 聚氨酯泡沫片对自攻螺纹和圆顶端植入物插入扭矩、移除扭矩值和共振频率分析(RFA)的体外评估
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2020-11-25 DOI: 10.1177/0262489320971796
M. Tumedei, A. Piattelli, A. Falco, F. de Angelis, F. Lorusso, M. Di Carmine, G. Iezzi
The dental implant primary stability and micromovement absence represent critical factor for dental implant osseointegration. The aim of the present in vitro investigation was to simulate the bone response on different polyurethane densities the effect of self-tapping threads and round apex implant geometry. A total of 40 implants were positioned in D1, D2, D3 and D4 polyurethane block densities following a calibrated drilling protocol. The Insertion, removal Torque and resonance frequency analysis (RFA) means were calculated. All experimental conditions showed insertion torque values >30 Ncm. A significant higher insertion torque, removal and RFA was present in D1 polyurethane. Similar evidences were evidenced for D3 and D4. The effectiveness of the present study suggested a valuable clinical advantage for self-tapping threads and round apex implant using, such as in case of reduced bone density in the posterior maxilla
牙种植体的初始稳定性和微运动缺失是牙种植体骨整合的关键因素。本体外研究的目的是模拟不同聚氨酯密度下的骨反应——自攻螺纹和圆形种植体几何形状的影响。按照校准的钻孔方案,在D1、D2、D3和D4聚氨酯块密度中总共放置了40个植入物。计算了插入、移除扭矩和共振频率分析(RFA)的平均值。所有实验条件显示插入扭矩值>30Ncm。在D1聚氨酯中存在显著更高的插入扭矩、移除和RFA。D3和D4也有类似的证据。本研究的有效性表明,使用自攻螺纹和圆形顶点植入物具有宝贵的临床优势,例如在上颌骨后部骨密度降低的情况下
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引用次数: 8
Foaming behavior of 1-vinyl-2-pyrrolidone–methyl methacrylate copolymers under ScCO2 1-乙烯基-2-吡咯烷酮-甲基丙烯酸甲酯共聚物在ScCO2下的发泡行为
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2020-08-04 DOI: 10.1177/0262489320929226
Miriam Trigo-lopez, José A. Reglero Ruiz, Saúl Vallejos, C. Ramos, S. Beltrán, F. García, J. García
We report on the preparation, characterization, and foaming behavior of cellular polymers based on 1-vinyl-2-pyrrolidone (VP) and methyl methacrylate (MMA). Samples with different feed ratios proportions of VP and MMA were prepared following the bulk radical copolymerization procedure, using commercially available monomers and testing two different initiators (photochemical and thermal), obtaining solid samples of around 1.5 mm thick. To evaluate the polymerization process, the chemical structure of VP/MMA copolymers was determined by proton nuclear magnetic resonance measurements. In a second step, single-batch supercritical carbon dioxide (CO2) foaming tests were carried out at different temperatures to evaluate the influence of the VP to MMA feed ratios and the foaming temperature in the density, the presence of solid outer skin, the CO2 sorption–desorption process, and the cellular morphology of the foamed polymers.
我们报道了基于1-乙烯基-2-吡咯烷酮(VP)和甲基丙烯酸甲酯(MMA)的细胞聚合物的制备、表征和发泡行为。根据本体自由基共聚程序制备了不同进料比的VP和MMA样品,使用市购单体并测试了两种不同的引发剂(光化学和热),获得了约1.5 mm厚的固体样品。为了评价聚合过程,用质子核磁共振法测定了VP/MMA共聚物的化学结构。第二步,在不同温度下进行单批次超临界二氧化碳(CO2)发泡试验,以评估VP与MMA进料比和发泡温度对发泡聚合物密度、固体外皮存在、CO2吸附-解吸过程和泡沫聚合物细胞形态的影响。
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引用次数: 1
Morphological evaluation of ultralow density microcellular foamed composites developed through CO2-induced solid-state batch foaming technique utilizing water as co-blowing agent 以水为共发泡剂,采用co2诱导固态间歇发泡技术制备的超低密度微孔泡沫复合材料的形态评价
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2020-07-01 DOI: 10.1177/0262489319897633
Rupesh Dugad, G. Radhakrishna, A. Gandhi
In this work, microcellular acrylonitrile-butadiene-styrene foams were developed with utilization of water as a co-blowing agent and CO2 as the primary blowing agent through the solid-state batch foaming process. The effect of saturation parameters with the content of the co-blowing agent has been studied extensively for various foaming attributes. The co-blowing agent enhanced the average cell size and the expansion ratio which are useful for better thermal insulation. The maximum expansion ratio of 29.9 obtained from the effect of saturation temperature and co-blowing agent, 23.6 from the effect of saturation pressure and co-blowing agent, and 22.4 from the effect of saturation time and co-blowing agent. The co-blowing agent significantly affects the cell morphology of polymeric foam with saturation parameters.
以水为助发泡剂,以CO2为主发泡剂,采用固态间歇发泡工艺制备了微孔丙烯腈-丁二烯-苯乙烯泡沫。研究了饱和参数随助发泡剂含量的变化对不同发泡性能的影响。共发泡剂提高了电池的平均尺寸和膨胀率,有利于提高保温性能。饱和温度和共发泡剂的影响下膨胀比最大为29.9,饱和压力和共发泡剂的影响下膨胀比最大为23.6,饱和时间和共发泡剂的影响下膨胀比最大为22.4。共发泡剂对含饱和参数聚合物泡沫的细胞形态有显著影响。
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引用次数: 8
Achievements and prospects for the synthesis of poly(meth)acrylimide foams. Stage of the thermal imidisation of polymer precursors 聚(甲基)丙烯酰亚胺泡沫合成的成就与展望。聚合物前体的热酰亚胺化阶段
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2020-07-01 DOI: 10.1177/0262489320934258
O. Kazantsev, K. V. Shirshin, P. V. Kornienko, A. P. Sivokhin
The review summarises the trends in the development of research on the synthesis of polymethacrylimides (PMIs) and polyacrylimides by the method of intramolecular thermal imidisation of (meth)acrylic polymers. Along with the widely used industry variant of PMI foam of the ‘Rohacell’ series based on bulk copolymers of methacrylonitrile and methacrylic acid, intensive research on alternative variants began after 2005. This review describes the main and side reactions when using polymer precursors of different structures as well as the effect of precursor composition and structure on the properties of the resulting poly(meth)acrylimides. It has been shown that the achievements of the last 15 years provide a basis for reducing the cost of poly(meth)acrylimides which will significantly expand the areas and scale of their application.
综述了(甲基)丙烯酸聚合物分子内热酰亚胺化合成聚甲基丙烯酰亚胺和聚丙烯酰亚胺的研究进展。随着广泛使用的基于甲基丙烯腈和甲基丙烯酸本体共聚物的“Rohacell”系列PMI泡沫的工业变体,2005年后开始对替代变体进行深入研究。本文介绍了使用不同结构的聚合物前体时的主要反应和副反应,以及前体组成和结构对所得聚(甲基)丙烯酰胺性能的影响。研究表明,过去15年的成就为降低聚(甲基)丙烯酰胺的成本提供了基础,这将显著扩大其应用领域和规模。
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引用次数: 2
Thermal conductivity and conditioning of grey expanded polystyrene foams 灰色发泡聚苯乙烯泡沫的导热性和热处理
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2020-06-26 DOI: 10.1177/0262489320934263
A. Simpson, Ig Rattigan, E. Kalavsky, G. Parr
This article focuses on the thermal conductivity of 50 mm thick silver grey (infrared absorbing) expanded polystyrene (EPS) foam boards blown with pentane. The effect of short-term ageing from the point of production, by ambient conditioning at 23°C/50% RH, is compared to conditioning at an elevated temperature of 70°C. The declared thermal properties of the product and CE certification are fulfilled by the requirements of the European EPS product standard and SG19 Guidance. Measured thermal conductivity levels within 1% of the final value are acceptable and considered representative throughout the economic life of the product. Levels within the criteria were determined for 50 mm silver EPS after conditioning for 5 days at an elevated temperature of 70°C, whereas for conditioning at 23°C/50% RH the time taken was 23 days. The latter time is in good accord with retesting retained grey EPS boards of similar density and up to 9 years old, after initial testing 22 days from production, and conditioning at 23°C/50% RH. Elevated temperature conditioning increases the rate of diffusion of the blowing agent, but there has been concern about EPS beads softening above 60°C. Although there is little evidence from scanning electron microscopy of significant increase in perforation of the cell membranes at elevated temperatures, there is some indication of a small increase in wrinkling of the walls and intercell skeletal strands at 60°C and 70°C. It takes longer to eliminate the pentane gas by conditioning at 23°C/50% RH but there is no risk of material change from heat conditioning.
本文主要研究了用戊烷吹制的50 mm厚银灰色(红外吸收)发泡聚苯乙烯(EPS)泡沫板的导热性能。从生产点开始,通过在23°C/50%RH的环境条件下进行短期老化的影响与在70°C的高温条件下进行的老化进行了比较。产品的声明热性能和CE认证符合欧洲EPS产品标准和SG19指南的要求。测量的热导率水平在最终值的1%以内是可接受的,并被认为在产品的整个经济寿命内具有代表性。在70°C的高温下处理5天后,确定50 mm银EPS在标准范围内的水平,而在23°C/50%RH下处理所需时间为23天。后一个时间与在生产后22天进行初步测试并在23°C/50%RH条件下进行调节后,重新测试密度相似且使用年限长达9年的保留灰色EPS板非常一致。高温处理增加了发泡剂的扩散速率,但人们担心EPS珠粒在60°C以上会软化。尽管扫描电子显微镜几乎没有证据表明在高温下细胞膜穿孔显著增加,但有迹象表明,在60°C和70°C下,细胞壁和细胞间骨骼链的褶皱略有增加。在23°C/50%RH条件下进行处理,消除戊烷气体需要更长的时间,但不存在热处理导致材料变化的风险。
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引用次数: 14
期刊
Cellular Polymers
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