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Production and characterization of fully biobased foamed films based on gelatin 明胶基全生物发泡膜的制备与表征
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2020-01-07 DOI: 10.1177/0262489319897632
J. Solorza-Feria, M. A. Ortiz-Zarama, A. Jiménez–Aparicio, D. Rodrigue
The objective of this study was to produce and characterize gelatin foamed films using extrusion. Three “optimum” formulations containing tannic acid, nanoclays (Cloisite Na+), glycerol, water, and gelatin, as well as three “controls” without tannic acid and nanoclays were prepared by calendering. Furthermore, the three “optimum” formulations were produced by extrusion film blowing only, since no stable processing conditions could be obtained for the controls. A complete set of sample characterization was performed, including morphological, mechanical, physical, and thermal properties. The results showed that besides the processing method, the thickness was also controlled by the glycerol and water content, leading to density slightly above unity, with higher values for the optimum materials. The calendered films from the optimum formulations showed overall a higher number of cells and cell density than the controls. Higher elastic moduli and tensile strengths were obtained for the films from the optimum formulations made by either method because of the reinforcing effect of the tannic acid and nanoclays, but this led to lower strain at break. The thermal profiles were similar for all films, with higher stability for the optimum formulations. The results were also explained via chemical interactions between the components as observed by Fourier transform infrared spectroscopy. Overall, the optimum formulations not only produced better foamed films in terms of general properties but were much easier to process by both methods (calendering and blowing).
本研究的目的是生产和表征明胶泡沫薄膜的挤压。通过压延法制备了含有单宁酸、纳米粘土(Cloisite Na+)、甘油、水和明胶的三种“最佳”配方,以及不含单宁酸和纳米粘土的三种“对照”配方。此外,三种“最佳”配方仅通过挤出吹膜生产,因为无法获得稳定的加工条件作为控制。完成了一套完整的样品表征,包括形态,机械,物理和热性能。结果表明,除加工方法外,厚度还受甘油和水分含量的控制,导致密度略高于1,最佳材料的密度值较高。最佳配方的压延膜总体上显示细胞数量和细胞密度高于对照。由于单宁酸和纳米粘土的增强作用,两种方法制备的最佳配方均获得了较高的弹性模量和抗拉强度,但这导致了较低的断裂应变。所有薄膜的热分布相似,最佳配方具有较高的稳定性。通过傅里叶变换红外光谱观察到的组分之间的化学相互作用也解释了这一结果。总的来说,最佳配方不仅在一般性能方面产生更好的泡沫薄膜,而且通过两种方法(压延和吹制)更容易加工。
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引用次数: 3
The influence of blowing agent addition, talc filler content, and injection velocity on selected properties, surface state, and structure of polypropylene injection molded parts 研究了发泡剂添加量、滑石填料含量和注射速度对聚丙烯注塑件的性能、表面状态和结构的影响
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2020-01-01 DOI: 10.1177/0262489319873642
Paweł Palutkiewicz, M. Trzaskalska, E. Bociąga
The effects of blowing agent, talc, and injection velocity on properties of polypropylene molded parts were presented. Blowing agent was dosed to plastic in amounts 1–2% and talc 10–20%. The results of selected properties, such as weight, thickness, hardness, impact strength, tensile strength, and gloss, were presented. The article also presents microscopic investigations. The blowing agent and talc content have a large impact on mechanical properties and gloss of parts than addition of blowing agent. The use of the blowing agent in an amount of 2 wt% will allow the reduce injection cycle time by reducing the hold pressure and hold time. Addition of blowing agents lowers of tensile strength, hardness, impact strength, and significantly affected the gloss. Talc filler contributes to a significant increase in the weight of parts, a decrease in hardness, impact strength, and tensile strength. The injection velocity has no significant effect on parts properties.
研究了发泡剂、滑石粉和注射速度对聚丙烯模塑件性能的影响。发泡剂用量为塑料的1-2%,滑石粉用量为10-20%。给出了所选性能的结果,如重量、厚度、硬度、冲击强度、拉伸强度和光泽度。文章还介绍了微观研究。发泡剂和滑石含量对零件的机械性能和光泽度的影响比发泡剂的添加量大。发泡剂的用量为2wt %,可以通过降低保持压力和保持时间来减少注射周期时间。发泡剂的加入降低了拉伸强度、硬度、冲击强度,并显著影响了光泽度。滑石填料有助于显著增加零件的重量,降低硬度,冲击强度和抗拉强度。注射速度对零件性能无显著影响。
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引用次数: 12
Effect of PBAT on physical, morphological, and mechanical properties of PBS/PBAT foam PBAT对PBS/PBAT泡沫物理、形态和力学性能的影响
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2020-01-01 DOI: 10.1177/0262489319873859
Aekartit Boonprasertpoh, D. Pentrakoon, Jirawut Junkasem
This study examines the effect of poly(butylene adipate-co-terephthalate) (PBAT) content on the physical, morphological, and mechanical properties of poly(butylene succinate) (PBS)/PBAT foam. A compression molding technique was used to prepare the PBS/PBAT foam using the chemical blowing agent azodicarbonamide and the cross-linking agent dicumyl peroxide. The chemical structure and morphological properties of PBS/PBAT foam were examined via Fourier transform infrared and scanning electron microscopy techniques, respectively, whereas tensile and flexural properties were investigated using a universal testing machine. The results reveal that the incorporation of PBAT barely enhances the viscosity of the PBS/PBAT blend, producing only minor changes in the average cell size of PBS/PBAT foam. However, increasing the PBAT content contributes to a relatively significant improvement in the flexibility and toughness of PBS/PBAT foam, where a decrease in Young’s modulus and tensile strength of the PBS/PBAT foam is observed compared with those of the PBS foam. Similar behavior to the tensile results is noticed for the flexural properties of the neat and PBS/PBAT foams.
本研究考察了聚己二酸丁二酯(PBAT)含量对聚丁二酸丁二酯(PBS)/PBAT泡沫的物理、形态和力学性能的影响。以化学发泡剂偶氮二甲酰胺和交联剂过氧化二氨基苄酯为原料,采用压缩成型技术制备了PBS/PBAT泡沫塑料。利用傅里叶变换红外和扫描电镜技术分别检测了PBS/PBAT泡沫的化学结构和形态性能,并利用万能试验机研究了拉伸和弯曲性能。结果表明,PBAT的加入几乎没有提高PBS/PBAT共混物的粘度,仅对PBS/PBAT泡沫的平均孔大小产生微小的变化。然而,PBAT含量的增加对PBS/PBAT泡沫的柔韧性和韧性有相对显著的改善,与PBS泡沫相比,PBS/PBAT泡沫的杨氏模量和抗拉强度有所降低。与拉伸结果相似的行为被注意到的是整齐和PBS/PBAT泡沫的弯曲性能。
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引用次数: 18
Novel 3-D hierarchical multiconfiguration graphene/polyaniline-based aerogels with directed higher performances 具有定向高性能的新型三维分级多结构石墨烯/聚苯胺基气凝胶
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2020-01-01 DOI: 10.1177/0262489319885031
Rui Yao, J. Ju, Z. Yao
Novel three-dimensional (3-D) hierarchical multiconfiguration graphene/polyaniline-based aerogels were synthesized via in situ polymerization and directed freeze-drying method. The composite aerogels enhanced excellent thermal and electrical performances, at the same time, their 3-D hierarchical multiconfiguration was robust and stable, which made them more beneficial to be applied to thermal or electrical fields. Graphene oxide/polyaniline (GO/AP) and reduced graphene oxide (RGO/AP) were prepared. The multiconfiguration structure can be apparently observed through scanning electron microscopy image of GO/AP aerogel: the aerogels were composed of skeleton structure with paralleled open holes; the skeleton structure was made up by hierarchical GO sheet with AP network; and the AP network consisted of AP skeleton and nanopores. GO/AP aerogels showed higher heat resistance than single AP aerogel. In addition, compared with GO/AP and AP aerogels, RGO/AP aerogel had the best electrical performances (vertical electrical conductivity: 1.23 S cm−1 and specific capacitance: 580 F g−1). What is more, attributed to the multiconfiguration structure, the composite aerogels exhibited excellent performances in holes extending direction.
采用原位聚合和定向冷冻干燥法制备了新型的三维分层多构型石墨烯/聚苯胺气凝胶。复合气凝胶增强了优异的热学和电学性能,同时其三维分层多构型具有鲁棒性和稳定性,更有利于应用于热或电场。制备了氧化石墨烯/聚苯胺(GO/AP)和还原氧化石墨烯(RGO/AP)。通过扫描电镜图像可以明显观察到GO/AP气凝胶的多构型结构:气凝胶由具有平行开孔的骨架结构组成;骨架结构由带AP网络的分层氧化石墨烯片构成;AP网络由AP骨架和纳米孔组成。氧化石墨烯/AP气凝胶的耐热性高于单一AP气凝胶。此外,与GO/AP和AP气凝胶相比,RGO/AP气凝胶具有最佳的电性能(垂直电导率为1.23 S cm−1,比电容为580 F g−1)。此外,由于复合气凝胶的多构型结构,复合气凝胶在孔洞延伸方向上表现出优异的性能。
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引用次数: 1
Added-value porous materials for controlled thymol release obtained by supercritical CO2 impregnation process 超临界CO2浸渍法制备控制百里酚释放的附加值多孔材料
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2019-09-09 DOI: 10.1177/0262489319872329
S. Milovanović, D. Marković, J. Ivanovic
This study explores utilization of biodegradable and biocompatible polymers for controlled release of natural bioactive substance. For that purpose, poly(ε-caprolactone) (PCL) beads, cellulose acetate (CA) film, and poly lactic-co-glycolic acid (PLGA) flakes were impregnated with thymol by employing environmentally friendly process of supercritical carbon dioxide (scCO2) impregnation. At selected pressure and temperature, prolongation of operating time increased thymol loading. Pure scCO2 did not affect CA film with average pore diameter of approximately 3 µm, while it enabled change of PCL beads and PLGA flakes into foams with average pore diameter approximately 175 µm and 87 µm, respectively. Additionally to scCO2, thymol acted as a plasticizer increasing pore size of polymers up to three times. Kinetic of thymol release from selected samples was tested using phosphate buffer saline at 37°C and successfully described with Korsmeyer–Peppas, zero-order, first-order, and Higuchi models. The suggested method of PCL, CA, and PLGA supercritical impregnation led to development of porous, solvent free, added-value materials that release thymol in a controlled manner from 5 h to several days.
本研究探索了利用可生物降解和生物相容性聚合物控制天然生物活性物质的释放。为此,采用环保的超临界二氧化碳(scCO2)浸渍工艺,用百里香酚浸渍聚ε-己内酯(PCL)珠、乙酸纤维素(CA)膜和聚乳酸-乙醇酸(PLGA)薄片。在选定的压力和温度下,操作时间的延长增加了百里酚的负荷。纯scCO2不会影响平均孔径约为3µm的CA膜,但它使PCL珠粒和PLGA薄片能够分别变为平均孔径约175µm和87µm的泡沫。除了scCO2,百里酚还起到增塑剂的作用,使聚合物的孔径增加了三倍。使用磷酸盐缓冲盐水在37°C下测试选定样品中百里酚的释放动力学,并用Korsmeyer–Peppas、零阶、一阶和Higuchi模型成功描述。PCL、CA和PLGA超临界浸渍的建议方法导致了多孔、无溶剂、附加值材料的开发,这些材料可以在5小时到几天内以可控的方式释放百里酚。
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引用次数: 6
Injection-molded lightweight and high electrical conductivity composites with microcellular structure and hybrid fillers 注射成型轻量化高导电性复合材料与微孔结构和混合填料
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2019-09-02 DOI: 10.1177/0262489319871747
Shenghui Tian, Binbin Dong, Yahao Guo, Can Zhao, Mengxia Zhang, Mengjun Xiao
Polypropylene/carbon black (PP/CB) and PP/CB/multiwalled carbon nanotube (PP/CB/MWCNT) composites were fabricated by solid and foam injection molding, with the goal of enhancing the electrical conductivity of the composites while decreasing the cost of the final product. The foaming behavior and through-plane (T-P) electrical conductivity of the composites were characterized and analyzed. Cell growth increased the interconnection of the conductive fillers, changed the filler orientation, and enhanced the T-P electrical conductivity of the composites. Under appropriate processing conditions (200°C melt temperature, 70 cm3/s injection flow rate, and 5% void fraction), the T-P electrical conductivity of the foam PP/CB composites was 5 orders of magnitude higher than that of the solid composites (from 5.877 × 10−12 S/m to 1.010 × 10−7 S/m). Moreover, the T-P electrical conductivity values of the PP/CB and PP/CB/MWCNT were compared at the same conductive fillers content (15 wt%). The results showed that the T-P electrical conductivity of the PP/CB/MWCNT composites was far higher than that of the PP/CB composites by almost five orders of magnitude because the MWCNT acted as a bridge between CB particles, and a unique geometric shape was formed in the system. The T-P electrical conductivity of the foam PP/CB/MWCNT composites with 15 wt% carbon fillers was higher than that of the solid PP/CB composites with 20 wt% carbon fillers. This study reveals that the effect of foaming and the addition of hybrid fillers can improve the T-P electrical conductivity of plastic products, which is very important for the development of lightweight conductive plastics.
采用固体和泡沫注射成型的方法制备了聚丙烯/炭黑(PP/CB)和PP/CB/多壁碳纳米管(PP/CB/MWCNT)复合材料,以提高复合材料的导电性,同时降低最终产品的成本。表征和分析了复合材料的发泡性能和通过面电导率。细胞的生长增加了导电填料的互连性,改变了填料的取向,提高了复合材料的T-P电导率。在适当的工艺条件下(熔体温度200℃,注射流量70 cm3/s,孔隙率5%),泡沫PP/CB复合材料的T-P电导率比固体复合材料高5个数量级(从5.877 × 10−12 s /m提高到1.010 × 10−7 s /m)。此外,在相同的导电填料含量(15 wt%)下,比较了PP/CB和PP/CB/MWCNT的T-P电导率值。结果表明,PP/CB/MWCNT复合材料的T-P电导率远高于PP/CB复合材料近5个数量级,这是因为MWCNT在CB颗粒之间起到了桥梁作用,并在体系中形成了独特的几何形状。掺碳量为15%的泡沫PP/CB/MWCNT复合材料的T-P电导率高于掺碳量为20%的固体PP/CB复合材料。研究表明,发泡效果和混合填料的加入可以提高塑料制品的T-P电导率,这对轻质导电塑料的发展具有重要意义。
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引用次数: 5
Effects of dynamic mold temperature control on melt pressure, cellular structure, and mechanical properties of microcellular injection-molded parts: An experimental study 模具动态温度控制对微孔注射成型件熔体压力、孔结构和力学性能的影响:实验研究
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2019-08-29 DOI: 10.1177/0262489319871741
Guiwei Dong, Guoqun Zhao, Junji Hou, Guilong Wang, Y. Mu
In this work, the effects of dynamic mold temperature control (DMTC) on melt pressure, cellular structure, and mechanical properties of microcellular injection molding (MIM)-molded parts are investigated experimentally. It is found that with the increase of the mold temperature, the duration of foaming pressure in the cooling stage increases. Meanwhile, the average cell diameter and cell diameter dispersion increases as well as the cell density decreases in MIM molded parts. The turning point of mold temperature after which the foaming pressure in the cooling stage and the cellular structure in MIM molded parts generate a significant change is around the glass transition temperature of the used plastic material. Under DMTC conditions, with the increase of mold temperature, the tensile strength, flexural strength, and impact strength of MIM molded specimens of single gate without weld line change a little, while the tensile strength, flexural strength of MIM molded specimens of double gates with weld line increase obviously. When the mold temperature increases to 120°C and over, the tensile strength, flexural strength of MIM molded specimens of double gates with weld line reach an equivalent level of specimens of single gate without weld line.
本文通过实验研究了动态模具温度控制(DMTC)对微孔注射成型(MIM)零件熔体压力、蜂窝结构和力学性能的影响。研究发现,随着模具温度的升高,冷却阶段发泡压力的持续时间增加。同时,MIM成型件中的平均晶胞直径和晶胞直径分散度增加,晶胞密度降低。模具温度的转折点在所用塑料材料的玻璃化转变温度附近,在此之后,冷却阶段的发泡压力和MIM成型部件中的蜂窝状结构产生显著变化。在DMTC条件下,随着模具温度的升高,无焊缝的单浇口MIM成型试样的拉伸强度、弯曲强度和冲击强度变化不大,而有焊缝的双浇口MIM成形试样的抗拉强度和弯曲强度明显增加。当模具温度提高到120°C及以上时,有焊缝的双浇口MIM成型试样的拉伸强度、弯曲强度达到了与无焊缝的单浇口试样相当的水平。
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引用次数: 0
Microcellular morphology evolution of polystyrene/thermoplastic polyurethane blends in the presence of supercritical CO2 超临界CO2存在下聚苯乙烯/热塑性聚氨酯共混物的微孔形态演变
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2019-06-06 DOI: 10.1177/0262489319852335
Z. Qu, Jianguo Mi, Yang Jiao, Hongfu Zhou, Xiangdong Wang
In this article, a facile melt blending and solid batch foaming approach was proposed to prepare microcellular polystyrene/thermoplastic polyurethane (PS/TPU) blending foams with supercritical carbon dioxide (CO2). Compared with those of pure PS and pure TPU, an interesting phenomenon about the enhanced complex viscosity and storage modulus, as well as decreased loss factor of PS/TPU blends, was found. The solubility of CO2 in the PS/TPU blends was enhanced, owing to the CO2 solubilization effects of TPU. An interesting bimodal cell structure (BCS) was observed in the PS/TPU blending foams with the TPU content of 10, 15, and 20%. Consequently, a significant conclusion could be speculated that the generation of BCS in the PS/TPU blending system depended on not only the viscosity and morphology of the polymer blends but also the solubility and diffusivity of the CO2 as well as the type of cell nucleation. The thermal insulation property of PS foam was improved by the introduction of TPU.
本文提出了一种简单的熔融共混和固体分批发泡方法,以制备超临界二氧化碳(CO2)与微孔聚苯乙烯/热塑性聚氨酯(PS/TPU)共混的泡沫。与纯PS和纯TPU相比,PS/TPU共混物的复合粘度和储能模量提高,损耗因子降低,这是一个有趣的现象。由于TPU的CO2增溶作用,提高了CO2在PS/TPU共混物中的溶解度。在TPU含量为10%、15%和20%的PS/TPU共混泡沫中观察到有趣的双峰胞结构(BCS)。因此,可以推测出一个重要的结论,即PS/TPU共混体系中BCS的产生不仅取决于聚合物共混物的粘度和形态,还取决于CO2的溶解度和扩散率以及细胞成核的类型。TPU的引入改善了PS泡沫的隔热性能。
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引用次数: 9
Effect of acrylonitrile–butadiene–styrene terpolymer on the foaming behavior of polypropylene 丙烯腈-丁二烯-苯乙烯三元共聚物对聚丙烯发泡行为的影响
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2019-05-30 DOI: 10.1177/0262489319852331
Xiaoyan Tan, Ying‐Guo Zhou, Jinghong Zhou, Binbin Dong, Chun-tai Liu, Bai‐Ping Xu
To improve the cellular foam structure of common polypropylene (PP), acrylonitrile–butadiene–styrene terpolymer (ABS) and compatibilizer were used to blend with PP, and the foaming behavior of PP/ABS blends was investigated. The solid and foamed samples of the PP/ABS blend with different component were first fabricated by melt extrusion followed by conventional injection molding with or without a blowing agent. The mechanical properties, thermal features, and rheological characterizations of these samples were studied using the tensile test, dynamic mechanical analyzer, differential scanning calorimetry, scanning electron microscopy, X-ray diffraction, and torque rheometry. The results suggest that ABS is a suitable candidate to improve the foamability of PP. The effect of ABS and compatibilizer on the foamability of PP can be attributed to three possible mechanisms, that is, the weak interaction between phases that facilitates cell nucleation, the improved gas-melt viscosity that prevents the escape of gas, and the influence of crystallization behavior that helps to form a fine foaming structure.
为了改善普通聚丙烯(PP)的泡沫结构,采用丙烯腈-丁二烯-苯乙烯三元共聚物(ABS)和增容剂与PP共混,研究了PP/ABS共混物的发泡性能。采用熔融挤出法制备了不同组分的PP/ABS共混物的固体和泡沫样品,然后采用常规注塑成型,加入或不加入发泡剂。采用拉伸试验、动态力学分析仪、差示扫描量热法、扫描电子显微镜、x射线衍射和扭矩流变法研究了这些样品的力学性能、热特征和流变学特征。结果表明,ABS是提高PP发泡性能的合适候选材料。ABS和增容剂对PP发泡性能的影响可归因于三种可能的机制,即有利于细胞成核的相间弱相互作用,防止气体逸出的气熔粘度的提高,以及有助于形成精细发泡结构的结晶行为的影响。
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引用次数: 15
The foaming performance evaluation of fibrillated polytetrafluoroethylene and isotactic polypropylene blends 原纤化聚四氟乙烯和全同立构聚丙烯共混物的发泡性能评价
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2019-05-20 DOI: 10.1177/0262489319846785
Yun Zhang, C. Xin, Zeming Wang, Waqas Mughal, Yadong He
Polypropylene (PP) foamed products have the advantages of heat and chemical resistance, but it is difficult to foam without modified PP. Traditionally, researchers have used chemical modification to increase the melt strength to improve the foaming properties of PP. In this article, we designed four kinds of screw combinations, and five regions are selected for sampling. The polytetrafluoroethylene (PTFE) and isotactic polypropylene (iPP) were blended by one-step fiber forming method, and then we tested the rheological properties and foaming properties. It is found that the rheological properties of the in situ microfiber composite are significantly improved than the iPP, and the crystallization temperature is also increased. The foaming experiment of the composite showed that the foaming performance of the composite with in situ microfiber morphology was significantly improved compared with the pure iPP performance, and the foaming temperature window of iPP was widened from 3°C to more than 6°C.
聚丙烯(PP)发泡产品具有耐热性和耐化学性的优点,但如果没有改性的PP,很难发泡。传统上,研究人员使用化学改性来提高PP的熔体强度,以提高PP的发泡性能。本文设计了四种螺杆组合,并选择了五个区域进行取样。采用一步纤维成型法将聚四氟乙烯(PTFE)和全同立构聚丙烯(iPP)共混,测试了其流变性能和发泡性能。研究发现,与iPP相比,原位微纤维复合材料的流变性能显著提高,结晶温度也有所提高。复合材料的发泡实验表明,与纯iPP相比,具有原位微纤维形态的复合材料的起泡性能显著提高,iPP的发泡温度窗口从3°C拓宽到6°C以上。
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引用次数: 1
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Cellular Polymers
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