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Added-value porous materials for controlled thymol release obtained by supercritical CO2 impregnation process 超临界CO2浸渍法制备控制百里酚释放的附加值多孔材料
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2019-09-09 DOI: 10.1177/0262489319872329
S. Milovanović, D. Marković, J. Ivanovic
This study explores utilization of biodegradable and biocompatible polymers for controlled release of natural bioactive substance. For that purpose, poly(ε-caprolactone) (PCL) beads, cellulose acetate (CA) film, and poly lactic-co-glycolic acid (PLGA) flakes were impregnated with thymol by employing environmentally friendly process of supercritical carbon dioxide (scCO2) impregnation. At selected pressure and temperature, prolongation of operating time increased thymol loading. Pure scCO2 did not affect CA film with average pore diameter of approximately 3 µm, while it enabled change of PCL beads and PLGA flakes into foams with average pore diameter approximately 175 µm and 87 µm, respectively. Additionally to scCO2, thymol acted as a plasticizer increasing pore size of polymers up to three times. Kinetic of thymol release from selected samples was tested using phosphate buffer saline at 37°C and successfully described with Korsmeyer–Peppas, zero-order, first-order, and Higuchi models. The suggested method of PCL, CA, and PLGA supercritical impregnation led to development of porous, solvent free, added-value materials that release thymol in a controlled manner from 5 h to several days.
本研究探索了利用可生物降解和生物相容性聚合物控制天然生物活性物质的释放。为此,采用环保的超临界二氧化碳(scCO2)浸渍工艺,用百里香酚浸渍聚ε-己内酯(PCL)珠、乙酸纤维素(CA)膜和聚乳酸-乙醇酸(PLGA)薄片。在选定的压力和温度下,操作时间的延长增加了百里酚的负荷。纯scCO2不会影响平均孔径约为3µm的CA膜,但它使PCL珠粒和PLGA薄片能够分别变为平均孔径约175µm和87µm的泡沫。除了scCO2,百里酚还起到增塑剂的作用,使聚合物的孔径增加了三倍。使用磷酸盐缓冲盐水在37°C下测试选定样品中百里酚的释放动力学,并用Korsmeyer–Peppas、零阶、一阶和Higuchi模型成功描述。PCL、CA和PLGA超临界浸渍的建议方法导致了多孔、无溶剂、附加值材料的开发,这些材料可以在5小时到几天内以可控的方式释放百里酚。
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引用次数: 6
Injection-molded lightweight and high electrical conductivity composites with microcellular structure and hybrid fillers 注射成型轻量化高导电性复合材料与微孔结构和混合填料
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2019-09-02 DOI: 10.1177/0262489319871747
Shenghui Tian, Binbin Dong, Yahao Guo, Can Zhao, Mengxia Zhang, Mengjun Xiao
Polypropylene/carbon black (PP/CB) and PP/CB/multiwalled carbon nanotube (PP/CB/MWCNT) composites were fabricated by solid and foam injection molding, with the goal of enhancing the electrical conductivity of the composites while decreasing the cost of the final product. The foaming behavior and through-plane (T-P) electrical conductivity of the composites were characterized and analyzed. Cell growth increased the interconnection of the conductive fillers, changed the filler orientation, and enhanced the T-P electrical conductivity of the composites. Under appropriate processing conditions (200°C melt temperature, 70 cm3/s injection flow rate, and 5% void fraction), the T-P electrical conductivity of the foam PP/CB composites was 5 orders of magnitude higher than that of the solid composites (from 5.877 × 10−12 S/m to 1.010 × 10−7 S/m). Moreover, the T-P electrical conductivity values of the PP/CB and PP/CB/MWCNT were compared at the same conductive fillers content (15 wt%). The results showed that the T-P electrical conductivity of the PP/CB/MWCNT composites was far higher than that of the PP/CB composites by almost five orders of magnitude because the MWCNT acted as a bridge between CB particles, and a unique geometric shape was formed in the system. The T-P electrical conductivity of the foam PP/CB/MWCNT composites with 15 wt% carbon fillers was higher than that of the solid PP/CB composites with 20 wt% carbon fillers. This study reveals that the effect of foaming and the addition of hybrid fillers can improve the T-P electrical conductivity of plastic products, which is very important for the development of lightweight conductive plastics.
采用固体和泡沫注射成型的方法制备了聚丙烯/炭黑(PP/CB)和PP/CB/多壁碳纳米管(PP/CB/MWCNT)复合材料,以提高复合材料的导电性,同时降低最终产品的成本。表征和分析了复合材料的发泡性能和通过面电导率。细胞的生长增加了导电填料的互连性,改变了填料的取向,提高了复合材料的T-P电导率。在适当的工艺条件下(熔体温度200℃,注射流量70 cm3/s,孔隙率5%),泡沫PP/CB复合材料的T-P电导率比固体复合材料高5个数量级(从5.877 × 10−12 s /m提高到1.010 × 10−7 s /m)。此外,在相同的导电填料含量(15 wt%)下,比较了PP/CB和PP/CB/MWCNT的T-P电导率值。结果表明,PP/CB/MWCNT复合材料的T-P电导率远高于PP/CB复合材料近5个数量级,这是因为MWCNT在CB颗粒之间起到了桥梁作用,并在体系中形成了独特的几何形状。掺碳量为15%的泡沫PP/CB/MWCNT复合材料的T-P电导率高于掺碳量为20%的固体PP/CB复合材料。研究表明,发泡效果和混合填料的加入可以提高塑料制品的T-P电导率,这对轻质导电塑料的发展具有重要意义。
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引用次数: 5
Effects of dynamic mold temperature control on melt pressure, cellular structure, and mechanical properties of microcellular injection-molded parts: An experimental study 模具动态温度控制对微孔注射成型件熔体压力、孔结构和力学性能的影响:实验研究
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2019-08-29 DOI: 10.1177/0262489319871741
Guiwei Dong, Guoqun Zhao, Junji Hou, Guilong Wang, Y. Mu
In this work, the effects of dynamic mold temperature control (DMTC) on melt pressure, cellular structure, and mechanical properties of microcellular injection molding (MIM)-molded parts are investigated experimentally. It is found that with the increase of the mold temperature, the duration of foaming pressure in the cooling stage increases. Meanwhile, the average cell diameter and cell diameter dispersion increases as well as the cell density decreases in MIM molded parts. The turning point of mold temperature after which the foaming pressure in the cooling stage and the cellular structure in MIM molded parts generate a significant change is around the glass transition temperature of the used plastic material. Under DMTC conditions, with the increase of mold temperature, the tensile strength, flexural strength, and impact strength of MIM molded specimens of single gate without weld line change a little, while the tensile strength, flexural strength of MIM molded specimens of double gates with weld line increase obviously. When the mold temperature increases to 120°C and over, the tensile strength, flexural strength of MIM molded specimens of double gates with weld line reach an equivalent level of specimens of single gate without weld line.
本文通过实验研究了动态模具温度控制(DMTC)对微孔注射成型(MIM)零件熔体压力、蜂窝结构和力学性能的影响。研究发现,随着模具温度的升高,冷却阶段发泡压力的持续时间增加。同时,MIM成型件中的平均晶胞直径和晶胞直径分散度增加,晶胞密度降低。模具温度的转折点在所用塑料材料的玻璃化转变温度附近,在此之后,冷却阶段的发泡压力和MIM成型部件中的蜂窝状结构产生显著变化。在DMTC条件下,随着模具温度的升高,无焊缝的单浇口MIM成型试样的拉伸强度、弯曲强度和冲击强度变化不大,而有焊缝的双浇口MIM成形试样的抗拉强度和弯曲强度明显增加。当模具温度提高到120°C及以上时,有焊缝的双浇口MIM成型试样的拉伸强度、弯曲强度达到了与无焊缝的单浇口试样相当的水平。
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引用次数: 0
Microcellular morphology evolution of polystyrene/thermoplastic polyurethane blends in the presence of supercritical CO2 超临界CO2存在下聚苯乙烯/热塑性聚氨酯共混物的微孔形态演变
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2019-06-06 DOI: 10.1177/0262489319852335
Z. Qu, Jianguo Mi, Yang Jiao, Hongfu Zhou, Xiangdong Wang
In this article, a facile melt blending and solid batch foaming approach was proposed to prepare microcellular polystyrene/thermoplastic polyurethane (PS/TPU) blending foams with supercritical carbon dioxide (CO2). Compared with those of pure PS and pure TPU, an interesting phenomenon about the enhanced complex viscosity and storage modulus, as well as decreased loss factor of PS/TPU blends, was found. The solubility of CO2 in the PS/TPU blends was enhanced, owing to the CO2 solubilization effects of TPU. An interesting bimodal cell structure (BCS) was observed in the PS/TPU blending foams with the TPU content of 10, 15, and 20%. Consequently, a significant conclusion could be speculated that the generation of BCS in the PS/TPU blending system depended on not only the viscosity and morphology of the polymer blends but also the solubility and diffusivity of the CO2 as well as the type of cell nucleation. The thermal insulation property of PS foam was improved by the introduction of TPU.
本文提出了一种简单的熔融共混和固体分批发泡方法,以制备超临界二氧化碳(CO2)与微孔聚苯乙烯/热塑性聚氨酯(PS/TPU)共混的泡沫。与纯PS和纯TPU相比,PS/TPU共混物的复合粘度和储能模量提高,损耗因子降低,这是一个有趣的现象。由于TPU的CO2增溶作用,提高了CO2在PS/TPU共混物中的溶解度。在TPU含量为10%、15%和20%的PS/TPU共混泡沫中观察到有趣的双峰胞结构(BCS)。因此,可以推测出一个重要的结论,即PS/TPU共混体系中BCS的产生不仅取决于聚合物共混物的粘度和形态,还取决于CO2的溶解度和扩散率以及细胞成核的类型。TPU的引入改善了PS泡沫的隔热性能。
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引用次数: 9
Effect of acrylonitrile–butadiene–styrene terpolymer on the foaming behavior of polypropylene 丙烯腈-丁二烯-苯乙烯三元共聚物对聚丙烯发泡行为的影响
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2019-05-30 DOI: 10.1177/0262489319852331
Xiaoyan Tan, Ying‐Guo Zhou, Jinghong Zhou, Binbin Dong, Chun-tai Liu, Bai‐Ping Xu
To improve the cellular foam structure of common polypropylene (PP), acrylonitrile–butadiene–styrene terpolymer (ABS) and compatibilizer were used to blend with PP, and the foaming behavior of PP/ABS blends was investigated. The solid and foamed samples of the PP/ABS blend with different component were first fabricated by melt extrusion followed by conventional injection molding with or without a blowing agent. The mechanical properties, thermal features, and rheological characterizations of these samples were studied using the tensile test, dynamic mechanical analyzer, differential scanning calorimetry, scanning electron microscopy, X-ray diffraction, and torque rheometry. The results suggest that ABS is a suitable candidate to improve the foamability of PP. The effect of ABS and compatibilizer on the foamability of PP can be attributed to three possible mechanisms, that is, the weak interaction between phases that facilitates cell nucleation, the improved gas-melt viscosity that prevents the escape of gas, and the influence of crystallization behavior that helps to form a fine foaming structure.
为了改善普通聚丙烯(PP)的泡沫结构,采用丙烯腈-丁二烯-苯乙烯三元共聚物(ABS)和增容剂与PP共混,研究了PP/ABS共混物的发泡性能。采用熔融挤出法制备了不同组分的PP/ABS共混物的固体和泡沫样品,然后采用常规注塑成型,加入或不加入发泡剂。采用拉伸试验、动态力学分析仪、差示扫描量热法、扫描电子显微镜、x射线衍射和扭矩流变法研究了这些样品的力学性能、热特征和流变学特征。结果表明,ABS是提高PP发泡性能的合适候选材料。ABS和增容剂对PP发泡性能的影响可归因于三种可能的机制,即有利于细胞成核的相间弱相互作用,防止气体逸出的气熔粘度的提高,以及有助于形成精细发泡结构的结晶行为的影响。
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引用次数: 15
The foaming performance evaluation of fibrillated polytetrafluoroethylene and isotactic polypropylene blends 原纤化聚四氟乙烯和全同立构聚丙烯共混物的发泡性能评价
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2019-05-20 DOI: 10.1177/0262489319846785
Yun Zhang, C. Xin, Zeming Wang, Waqas Mughal, Yadong He
Polypropylene (PP) foamed products have the advantages of heat and chemical resistance, but it is difficult to foam without modified PP. Traditionally, researchers have used chemical modification to increase the melt strength to improve the foaming properties of PP. In this article, we designed four kinds of screw combinations, and five regions are selected for sampling. The polytetrafluoroethylene (PTFE) and isotactic polypropylene (iPP) were blended by one-step fiber forming method, and then we tested the rheological properties and foaming properties. It is found that the rheological properties of the in situ microfiber composite are significantly improved than the iPP, and the crystallization temperature is also increased. The foaming experiment of the composite showed that the foaming performance of the composite with in situ microfiber morphology was significantly improved compared with the pure iPP performance, and the foaming temperature window of iPP was widened from 3°C to more than 6°C.
聚丙烯(PP)发泡产品具有耐热性和耐化学性的优点,但如果没有改性的PP,很难发泡。传统上,研究人员使用化学改性来提高PP的熔体强度,以提高PP的发泡性能。本文设计了四种螺杆组合,并选择了五个区域进行取样。采用一步纤维成型法将聚四氟乙烯(PTFE)和全同立构聚丙烯(iPP)共混,测试了其流变性能和发泡性能。研究发现,与iPP相比,原位微纤维复合材料的流变性能显著提高,结晶温度也有所提高。复合材料的发泡实验表明,与纯iPP相比,具有原位微纤维形态的复合材料的起泡性能显著提高,iPP的发泡温度窗口从3°C拓宽到6°C以上。
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引用次数: 1
Evaluation of PVA/dextran/chitosan hydrogel for wound dressing PVA/葡聚糖/壳聚糖水凝胶用于伤口敷料的评价
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2019-04-08 DOI: 10.1177/0262489319839211
Shin-Ping Lin, Kai-Yin Lo, Tien-Ni Tseng, Jui-Ming Liu, Ting-Yu Shih, Kuan-Chen Cheng
Developing a multiple functional wound dressing suitable for different stages of wound healing is important for patients with special wound such as burn or decubital ulcers. In this study, poly (vinyl alcohol) (PVA), dextran, and chitosan are integrated to produce ideal wound dressing where glutaraldehyde (GA) is used as the cross-linker. The result demonstrated that 6% PVA hydrogel with 0.25% chitosan was found to provide antimicrobial ability. The PVA/chitosan hydrogel combined with 4% dextran utilizing GA cross-linking also presents the high cell proliferation ability, which suggests that the hydrogel is potential as a wound dressing. In the following physical analyses, the addition of chitosan and dextran appeared to promote the thermostability, mechanical properties, water retention, and moisturizing ability in the PVA hydrogel. In conclusion, the PVA/chitosan/dextran hydrogel has promising potential such as high water content, antimicrobial property, and well cell proliferation, which can be applied to wound healing application.
开发一种适用于不同伤口愈合阶段的多功能伤口敷料,对于烧伤或褥疮等特殊伤口的患者来说很重要。在本研究中,聚乙烯醇(PVA)、右旋糖酐和壳聚糖被整合在一起,以戊二醛(GA)作为交联剂,生产出理想的伤口敷料。结果表明,6%的PVA水凝胶和0.25%的壳聚糖具有抗菌能力。利用GA交联的PVA/壳聚糖水凝胶与4%右旋糖酐结合也表现出高的细胞增殖能力,这表明该水凝胶具有作为伤口敷料的潜力。在以下物理分析中,壳聚糖和葡聚糖的添加似乎提高了PVA水凝胶的热稳定性、机械性能、保水性和保湿能力。总之,PVA/壳聚糖/葡聚糖水凝胶具有高含水量、抗菌性能和良好的细胞增殖等优点,可应用于伤口愈合。
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引用次数: 33
Density graded polyethylene foams: Effect of processing conditions on mechanical properties 密度梯度聚乙烯泡沫:加工条件对机械性能的影响
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2019-03-31 DOI: 10.1177/0262489319839632
E. Cusson, A. Akbarzadeh, D. Therriault, D. Rodrigue
Uniform foams (UF) and density graded foams (DGF) were produced by using similar or different temperatures on both sides of a compression molding system. The samples were produced using linear low density polyethylene as the matrix and activated azodicarbonamide as the chemical blowing agent. Morphological properties of the produced samples were analyzed via scanning electron microscopy to relate them to their mechanical properties. In particular, flexural and impact properties are reported for samples produced under a range of temperatures (140–200°C) and blowing agent concentration (0.7–1.0 wt%). The experimental results showed that a significant difference can be obtained in flexural modulus (up to 17%) and impact strength (up to 48%) depending on the side the stress is applied on. In all cases, the DGF showed better mechanical responses than UF of similar relative density for the range of conditions tested.
均匀泡沫(UF)和密度梯度泡沫(DGF)是通过在压缩成型系统的两侧使用相似或不同的温度生产的。以线性低密度聚乙烯为基体,偶氮二甲酰胺为化学发泡剂制备样品。通过扫描电镜分析了所生产样品的形态特征,并将其与力学性能联系起来。特别是,报告了在温度(140-200°C)和发泡剂浓度(0.7-1.0 wt%)范围内生产的样品的弯曲和冲击性能。实验结果表明,根据施加应力的侧面不同,可以获得显著的弯曲模量(高达17%)和冲击强度(高达48%)差异。在所有情况下,在测试的条件范围内,DGF表现出比相对密度相似的UF更好的力学响应。
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引用次数: 7
The effect on the surface activity and the structure of SPI caused by cleavage of disulfide bonds and by subsequent glucose modification 二硫键断裂和随后的葡萄糖修饰对SPI表面活性和结构的影响
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2019-01-01 DOI: 10.1177/0262489319843645
Fan Junfu, L. Junsheng, Wang Bixuan, Zhong Xin, Huang Guo-xia, Yan Liujuan, Ren Xiane
The main purpose of this study was to investigate the effects on the molecular structure and the properties of soybean proteins isolate (SPI) after two modifications: (1) peracetic acid oxidative cleavage of its disulfide bonds and (2) the subsequent addition of covalently bonded glucose to the SPI containing the cleaved disulfide bonds. An appropriate amount of peracetic acid will be capable of enhancing the surface properties of SPI significantly; however, excessive oxidation can obtain undesirable results. When the concentration of peracetic acid was 0.4%, following by 35.5% of the disulfide bond cleavage, compared with those of natural SPI, the foaming capacity (FC), foaming stability (FS), emulsifying capacity (EC), and emulsifying stability (ES) of oxidized-SPI were increased by 82.0%, 65.8%, 58.5%, and 41.5%, respectively. The surface activity of oxidized-SPI could be promoted by glucose modification, and the FC, FS, EC, and ES of oxidized-SPI have further risen to 146.8%, 96.0%, 131.4%, and 40.3%, respectively, after the further glucose modification. Particle size measurements showed bimodality for the SPI that was modified with glucose with a portion of smaller sizes seen. Fluorescence spectroscopy and circular dichroism measurements demonstrate that extensibility increases; flexibility is enhanced; and glycosylation occurs more readily due to the oxidation of SPI. When grafted with glucose, these oxidized soybean protein products produce more ideal foaming and display better emulsification properties.
本研究的主要目的是研究两种修饰对大豆分离蛋白(SPI)分子结构和性能的影响:(1)过氧乙酸氧化裂解其二硫键,(2)随后在含有裂解二硫键的SPI上加入共价键的葡萄糖。适量的过氧乙酸能显著提高SPI的表面性能;然而,过度氧化会产生不良后果。当过氧乙酸浓度为0.4%,二硫键裂解率为35.5%时,与天然SPI相比,氧化SPI的发泡能力(FC)、发泡稳定性(FS)、乳化能力(EC)和乳化稳定性(ES)分别提高了82.0%、65.8%、58.5%和41.5%。葡萄糖修饰可提高氧化- spi的表面活性,经葡萄糖修饰后,其FC、FS、EC和ES分别提高到146.8%、96.0%、131.4%和40.3%。粒径测量结果显示,用葡萄糖修饰的SPI具有双峰性,其中看到了较小尺寸的部分。荧光光谱和圆二色性测量表明,可扩展性增加;灵活性增强;由于SPI的氧化,糖基化更容易发生。与葡萄糖接枝后,这些氧化大豆蛋白制品产生更理想的泡沫,并表现出更好的乳化性能。
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引用次数: 0
Applications of Core Retraction in Manufacturing Low-Density Polypropylene Foams with Microcellular Injection Molding 缩芯技术在微孔注射成型制造低密度聚丙烯泡沫塑料中的应用
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2018-09-04 DOI: 10.1177/026248931803700101
H. Kharbas, Thomas Ellingham, L. Turng
Without modifying existing part and mold designs, the conventional microcellular injection molding (MIM) process can typically save about 5–10% material without encountering problems such as incomplete filling, excessive shrinkage, or deteriorating microstructure and mechanical properties. In this study core retraction was used in combination with the MIM process to produce thick polypropylene (PP) parts (up to 7.6 mm thick) with high density reductions of 30% and 55%. The cavity volume was modified by changing the retraction distance, which enabled control of density reductions. The lowest densities were achieved with this core retraction-aided microcellular injection molding (CR-MIM) process, the results of which could not have been achieved by the conventional MIM process alone. The effects of delay time in core retraction and weight reduction on the microstructure of the core and skin layers were investigated. It was shown that the CR-MIM process yielded better microstructure and tensile properties than the conventional MIM process. Use of core retraction also yielded more consistent densities and tensile properties throughout the length of the foamed parts.
在不修改现有零件和模具设计的情况下,传统的微孔注射成型(MIM)工艺通常可以节省约5-10%的材料,而不会遇到填充不完全、过度收缩或微观结构和机械性能恶化等问题。在这项研究中,芯收缩与MIM工艺相结合,生产厚聚丙烯(PP)零件(厚达7.6 mm),高密度降低30%和55%。通过改变回缩距离来改变腔体体积,从而可以控制密度的降低。最低的密度是通过这种芯收缩辅助微细胞注射成型(CR-MIM)工艺实现的,其结果无法通过传统的MIM工艺单独实现。研究了缩芯延迟时间和减重对芯层和蒙皮层微观结构的影响。结果表明,CR-MIM工艺比传统的MIM工艺具有更好的组织和拉伸性能。使用芯收缩也产生了更一致的密度和拉伸性能在整个泡沫部件的长度。
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引用次数: 1
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Cellular Polymers
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